Raypak 180B User manual

COMMERCIAL
MODELS: 30B THROUGH 180B
CATALOG NO. 9300.9.1
Effective: 02-15-07
Replaces: 07-15-06
MODEL SIZES: 30B, 42B, 66B, 90B, 135B & 180B
MODEL TYPE: H3 & H4
DATES OF MANUFACTURE: 10-01-90 THROUGH CURRENT STANDING PILOT
10-01-90 THROUGH 8-11-94 HSI IGNITION
08-12-94 THROUGH CURRENT IID IGNITION
MODEL 30B 10-01-90 THROUGH 12-31-00
THE PARTS LISTED ARE FOR STANDARD EQUIPMENT FOR THIS MODEL TYPE. RAYPAK RESERVES
THE RIGHT TO SUBSTITUTE, DELETE OR CHANGE ANY PART WITHOUT NOTIFICATION. THE
ADDITION OF OPTIONS MAY ALSO CHANGE SOME OF THE PARTS. ORDER REPLACEMENT PARTS
FROM ACTUAL HEATER COMPONENTS.
Raypak, Inc., 2151 Eastman Avenue, Oxnard, CA 93030
[phone] Fax [phone]
Litho In U.S.A.
RAYPAK ILLUSTRATED PARTS LIST
FOR DETAILED INSTRUCTIONS, SEE "HOW TO USE YOUR RAYPAK ILLUSTRATED PARTS LIST",
CATALOG NO. 9001.10

4-C
3-M
5-M
6-H
3-H
1-M
9-H
3-C
4-M
7-H 1-H
2-H
2-V 2-S
1-V
1-S
7-S
5-S
6-S
1-R
(30 & 42)
6-H
1-R
1-R
1-R
1-R
2-B
3-B
4-B
1-B
4-P
4-C
1-G
5-P
2-J
2-C
4-S
3-J
1-C
1-J
8-H
4-H
3-S
8-M
9-M
3-P
1-P
2-P
6-P
8-P
3-P
1-P
8-P
6-P
2-P
1-P
2-P
6-P
8-P
9-P
HONEYWELL STANDING PILOT HONEYWELL IID ROBERTSHAW STANDING PILOT
FIG # 240632
FIG # 8189.5 FIG # 9298 FIG # 8190.4

CALL
B081B531B09B66B24B03NOITPIRCSEDTUO
B BURNER TRAY
1-B Burner Tray w/oGas Valve (Sea Level) * 003938F 003939F 004513F 003940F 004227F 004228F
Burner Tray w/ Gas Valve Nat. STG 004801F 004753F 004761F 004769F 004805F 004793F
F150700egatS2GTS.taNevlaVsaG/wyarTrenruB
Burner Tray w/ Gas Valve Pro. STG 004802F 004754F 004762F 004770F 004806F 004794F
F250700egatS2
GTS.orPevlaVsaG/wyarTrenruB
Burner Tray w/ Gas Valve Nat. HSI 004803F 004755F 004763F 004771F 004807F 004822F
Burner Tray w/ Gas Valve Pro. HSI 004804F 004756F 004764F 004772F 004808F 004823F
Burner Tray w/Gas Valve Nat. IID 005449F 005451F 005453F 005455F 005457F 005459F
Burner Tray w/Gas Valve Pro. IID 005450F 005452F 005454F 005456F 005458F 005460F
F032400F922400F249300F249300F149300F149300nwoddloH/recapSrenruBB-
2
51/01210311/0121037/0121037/0121033/0121033/012103renruBB-3
4-B Burner Orifice Nat. (Sea Level) * 350347F/3 350079F/3 350347F/7 350080F/7 350080F/11 350080F/15
Burner Orifice Pro. (Sea Level) * 350353F/3 350083F/3 350353F/7 350350F/7 350351F/11 350351F/15
C CONTROLS
300106300106300106300106300106
300106timiLhgiHotuA.jdAC-1
Staged Controller 600887 600887 600887
2-C Electronic Fast Response Sensor w/Probe 003943F 003943F 003943F 003943F 003943F 003943F
710106710106710106710106710106710106esnopseRtsaFeborPC-3
F120600F
120600F120600F120600F120600F120600rosneSeulF/tuO-lloRC-4
G GAS VALVES
1-G Combination Valve Nat. Std. Honeywell** 601009 601009 601009 601009
Combination Valve Pro. Std. Honeywell 004825F 004825F 004825F 004825F
Combination Valve Nat. Std. Robertshaw On/Off 601009 601009 601009 601009
Combination Valve Pro. Std. Robertshaw On/Off 004825F 004825F 004825F 004825F
F428400F428400F428400egatS2wahstreboR
.dtS.taNevlaVnoitanibmoC
F528400F528400F528400egatS2wahstreboR.dtS.orPevlaVnoitanibmoC
Combination Valve Nat. HSI Honeywell 601015F 601015F 601015F 601015F
Combination Valve Pro. HSI Honeywell 601016F 601016F 601016F 601016F
Combination Valve Nat. HSI Robertshaw 005095F 005095F 005095F 005095F 004826F 004826F
Combination Valve Pro. HSI Robertshaw 005096F 005096F 005096F 005096F 004827F 004827F
Combination Valve Nat. IID Honeywell On/Off 006957F 006957F 006957F 006957F 006957F
Combination Valve Pro. IID Honeywell On/Off 006958F 006958F 006958F 006958F 006958F
Combination Valve Nat. IID Robertshaw On/Off 005461F 005461F 005461F 005461F
Combination Valve Pro. IID Robertshaw On/Off 005462F 005462F 005462F 005462F
F364
500F364500F364500egatS2wahstreboRDII.taNevlaVnoitanibmoC
F464500F464500F464500egatS2wahstreboR
DII.orPevlaVnoitanibmoC
H HEAT EXCHANGER
F232400F132400F649300F649300F549300F549300norItsaCregnahcxEtaeHH-1
A/NA
/NA/NA/NA/NA/NssarBregnahcxEtaeH
F632400F532400F259300F259300F059300F059300norItsaCredaeHteltuO/t
elnIH-2
A/NA/NA/NA/NA/NA/NssarBredaeHteltuO/telnI
F042400F932400F659300F659300F459300F459300norIt
saCredaeHnruteRH-3
A/NA/NA/NA/NA/NA/NssarBredaeHnruteR
4-H Tube Bundle 003959F 003959F 003960F 003960F 004243F 004244F
F169300F169300F169300F169300F169300F169300ebuTregnahcxEtaeHH-5
F642400F542400F469300F469300F3
69300F369300tiKelffaBH-6
F842400F742400F569300F569300F569300F569300tiKtloBegairraCH-7
F1
19700F119700F219700F219700F219700F219700tloBdutS
B302008B302008B302008B302008B302008B302008teksaGred
aeHH-8
F112700F112700F112700F112700F112700F112700lleWrosneSH-9
302003302003302003302003302003
302003pilCgniniateRlleWH-01
J CONTROL BOX
F942400F942400F669300F669300F669300F669300)etelpmoC(.dtSxoBlortnoCJ
-1
F320700F320700F120700)etelpmoC(egatS-2.dtSxoBlortnoC
F052400F052400F769300F769300F769300F769300
)etelpmoC(ISHxoBlortnoC
Control Box IID Nat/Lock (Complete) 005465F 005465F 005465F 005465F 005466F 005466F
F420700F420700F220700)etelpmoC(egatS2kcoL/taNDIIxoBlortnoC
196056196
056196056196056196056196056remrofsnarTJ-2
815056815056815056815056815056815056TSPDyaleRJ-3
**HONEYWELL GAS VALVE NO LONGER AVAILABLE. REPLACEMENT IS ROBERTSHAW.
*FOR ALTITUDES ABOVE 2,000 FEET ABOVE SEA LEVEL, CONSULT FACTORY.
NUMBER OF TUBES VARIES FOR EACH MODEL SIZE.
NOTE: BOILERS MANUFACTURED AFTER AUGUST 11, 1994, SERIAL #9408116901 OR LATER,
HAVE IID IGNITION IN LIEU OF HSI IGNITION.

CALL
B081B531B09B66B24B03NOITPIRCSEDTUO
M MISCELLANEOUS
014105014105014105014105014105014105ISP03VRPM-1
F178250F178250F1
78250F178250F178250F178250tiKgnimileDM-2
F502700F502700F502700F502700F502700F502700eguaGP&TM-3
F635
600F635600F635600F635600F635600F635600evlaVniarDM-4
F790500F790500F152400F869300F869300F869300ocaTen
ilnIpmuPM-5
F333700F333700F043700F043700F043700F043700ssarBocaTenilnIpmuP
Pump Inline Grundfos 004714F 004714F
F661159F661159F611159F6
11159F611159F611159)ocaT(egdirtraCpmuPM-6
F652400F652400F969300F969300F969300F969300.dtSssenraH/
eriWM-7
F440700F440700F440700egatS2.dtSssenraH/eriW
F752400F752400F079300F079300F079300F079300llewye
noHISHssenraH/eriW
F852400F852400F179300F179300F179300F179300lawneFISHssenraH/eriW
F306500F306500F2
06500F206500F206500F206500DIIssenraH/eriW
F540700F540700F540700egatS2DIIssenraH/eriW
F460900F460900
F360900F360900F360900F360900)nwohStoN(teksaGegnalFM-8
F660900F660900F560900F560900F560900F560900puo
rGssapyBM-9
P PILOT
F279300F279300F279300F279300F279300F279300.dtS.taNtoliPP-1
F379300F379300F379300F379300
F379300F379300.dtS.orPtoliP
F764500F764500F764500F764500F764500F764500DII.taNtoliP
F864500F864500F8
64500F864500F864500F864500DII.orPtoliP
F479300F479300F479300F479300F479300F479300.dtS.taNecifirOt
oliPP-2
F579300F579300F579300F579300F579300F579300.dtSorPecifirOtoliP
F309300F309300F309300F30930
0F309300F309300DII.taNecifirOtoliP
F803400F803400F803400F803400F803400F803400DII.orPecifirOtoliP
300006300006300006300006300006300006elpuocomrehTtoliPP-3
F679300F679300F679300F679300F679300F67930
0ISHrotingIecafruStoHP-4
F500106F500106F500106F500106F500106F500106llewyenoHISHlortnoCnoitingIP-
5
F921106F921106F921106F921106F921106F921106lawneFISHlortnoCnoitingI
F539400F539400F539400F539400F53
9400F539400llewyenoHDIIlortnoCnoitingI
932603932603932603932603932603932603tekcarB.gtMtoliPP-6
572
004572004572004572004572004572004ebuTtoliPP-8
B456200B456200B456200B456200B456200B456200DIIeriWnois
neThgiHP-9
High Tension Wire w/Pilot Electrode 007864F 007864F 007864F 007864F 007864F 007864F
R REFRACTORY
F062400F952400F879300F879300F779300F779300tiKyrotcarfeRR-1
S SHEETMETAL
F862400F162400F089300F089300
F979300F979300poT-tekcaJS-1
F362400F262400F289300F289300F189300F189300rotcelloCeulFS-2
F462400F462400F
389300F389300F389300F389300lenaPsseccAS-3
F562400F562400F489300F489300F489300F489300revoClenaPlortn
oCS-4
F071900F071900F071900F071900F071900F071900TL-tekcaJS-5
F171900F171900F171900F171900F171900F171900
TR-tekcaJS-6
F371900F371900F271900F271900F271900F271900RR-tekcaJS-7
V VENTING
F762400F662400F689300F689300F58930
0F589300doohtfarDV-1
2174001174000174000174009074009074repmaDtneVV-2
B081B531B09B66B24B03*****STIKN
OISREVNOCSAG
HONEYWELL GAS VALVE
************ffO/nO.orPot.taNtoliPgnidnatS
************ffO/nO.taNot.orPtoliPgni
dnatS
F972400F007400F572400F172400.orPot.taNnoitingIecafruStoH
F082400F107400F672400F272400.taNot
.orPnoitingIecafruStoH
IID Nat. to Pro. Honeywell On/Off 005471F 005473F 005475F 005477F
IID Pro. to Nat. Honeywell On/Off 005472F 005474F 005476F 005478F
ROBERTSHAW GAS VALVE
Standing Pilot Nat. to Pro. On/Off 004289F 004293F 004702F 004297F 004281F 004285F
Standing Pilot Pro. to Nat. On/Off 004290F 004294F 004703F 004298F 004282F 004286F
F808010egatS2.orPot.taNtoliPgnidnatS
F908010egatS2.taNot.orPtoli
PgnidnatS
F782400F382400F992400F407400F592400F192400.orPot.taNnoitingIecafruStoH
F882400F482400F0
03400F507400F692400F292400.taNot.orPnoitingIecafruStoH
IID Nat. to Pro. Robertshaw On/Off 005479F 005481F 005483F 005485F 005487F 005489F
IID Pro. to Nat. Robertshaw On/Off 005480F 005482F 005484F 005486F 005488F 005490F
F018010egatS2wahstreboR.orPot.taND
II
F118010egatS2wahstreboR.taNot.orPDII
** Gas Conversions are to be done only by a Qualified Agency.
*** Gas conversion only available in Robertshaw valve.
IGNITION CONTROL CONVERSION KIT
F876400lortnoCISHlawneFotlortnoCISHwahstreboR
NOTE: BOILERS MANUFACTURED AFTER AUGUST 11, 1994, SERIAL #9408116901 OR LATER,
HAVE IID IGNITION IN LIEU OF HSI IGNITION.
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