Raytheon Anschütz STD 22 Compact GYRO COMPASS Manual

Raytheon Anschütz GmbH
Postfach 1166
D -- 24100 Kiel
Germany
Tel[phone]
Fax[phone]
Email [email protected]
www.raytheon--anschuetz.de
3646/110--233.DOC010302 Edition: May 20, 2005
Revision: July 1, 2005
Revision: Sept. 13, 2005
Revision: Nov. 28, 2005
Revision: Feb. 17, 2006
STD 22 Compact GYRO COMPASS
and
STD 22 GYRO COMPASS
Type 110--233
Installation and Service manual

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Sin nuestra expresa autorización, queda terminantemente prohibida la
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indebido y/o su exhibición o comunicación a terceros. De los infractores
se exigirá el correspondiente resarcimiento de daños y perjuicios.

Compass
Installation and Service manual
STD 22
Compass STD 22
Compass STD 22 Compact
I
Edition: Sept. 13, 2005 3646/110--233.DOC010302
CONTENTS Page
Declaration of Conformity
Safety notes 1..............................................
1 General information 3......................................
1.1 CAN bus (CAN = Controller Area Network) 13...................
2 Preparing to install the STD 22 Compact Gyro Compass 15....
2.1 STD 22 Compact Compass – Scope of Supply 15................
2.2 General information concerning installation
of the STD 22 Compact Compass 16...........................
2.3 Creating cable connections 17.................................
2.3.1 General information concerning on-board wiring 17...............
2.3.1.1 General information about creating an earth connection 20........
2.4 Installing the compass and putting it into operation 21.............
2.4.1 Remove the transportation support with outer sphere,
supporting liquid and distilled water. 21..........................
2.4.1.1 Assembling the compass enclosure 22..........................
2.4.1.2 Installation of the gyrosphere 25................................
2.4.1.3 Filling with distilled water and supporting liquid 27................
2.4.1.4 Inserting the outer sphere in the compass enclosure 29...........
2.5 Creating cable connections and plug connections 31..............
2.5.1 Overview of plug connections and fuses on PCB‘s 31.............
2.5.1.1 Connecting the course receiver
in the STD 22 Compact Gyro Compass 33.......................
2.5.1.2 Connecting status and control signal outputs
in the STD 22 Compact Gyro Compass 35.......................
2.5.1.3 Connecting signal inputs for QS and SEC
in the STD 22 Compact Gyro compass 37.......................
2.5.1.4 Connecting the power supply cable 39..........................
2.5.1.5 Connecting the compass to earth 40............................
2.6 Installation and commissioning of optional features 41............
2.6.1 Installation and commissioning of
the Additional Output Box 143--103 41..........................
2.6.2 Installation and commissioning of the AC/DC Converter 121--062 43
2.6.3 Installation and commissioning
of the Operator Unit Quick Settling (QS) 130--606 46..............
2.6.3.1 Installing the Operator Unit Quick Settling 47....................
2.6.4 Switching on, settling and adjustment 49........................
2.6.4.1 Switching on the compass 49..................................
2.6.4.2 Checks on the compass 49....................................
2.6.4.3 Setting the STD 22 Compact Compass into operation 51..........
2.6.4.4 Setting the compass zero (reference course) 53.................
2.6.4.5 Reading the alignment error 55................................
2.6.4.6 Setting Channel 1 and Channel 2 56............................
2.6.4.7 Setting the information source for Speed Error Correction 59.......
2.6.4.8 Adjustment of essential operating modes 63.....................
2.6.4.9 Function check on externally connected course receivers 70.......

Installation and Service manual
Compass STD 22
Compass STD 22 Compact
II Edition: Feb. 17, 2006
3646/110--233.DOC010302
3 Preparing to install the STD 22 Gyro Compass 73.............
3.1 STD 22 Compass – Scope of Supply 73.........................
3.1.1 General information concerning installation
of the STD 22 Compass 74....................................
3.2 Creating cable connections 75.................................
3.2.1 General information concerning on-board wiring 75...............
3.2.1.1 General information about creating an earth connection 78........
3.3 Installing the compass and putting it into operation 79.............
3.3.1 Remove the transportation support with outer sphere,
supporting liquid and distilled water 79..........................
3.3.1.1 Assembling the compass enclosure 80..........................
3.3.1.2 Installation of the gyrosphere 83................................
3.3.1.3 Filling with distilled water and supporting liquid 85................
3.3.1.4 Inserting the outer sphere in the compass enclosure 87...........
3.4 Creating cable connections and plug connections 89..............
3.4.1 Overview of plug connections and fuses on PCB‘s 89.............
3.4.2 Creating a cable connection from
STD 22 Compass →Distribution Unit 91........................
3.4.2.1 Connecting to the power supply (Distribution Unit) 92.............
3.4.2.2 Connecting the CAN bus plug 93...............................
3.4.2.3 Setting the jumpers for the CAN bus 94.........................
3.4.2.4 Switching the termination resistors for the CAN bus (E10 only) 95..
3.4.2.5 Connecting the compass to earth 96............................
3.4.3 Switching on, settling and adjustment 97........................
3.4.3.1 Checks on the compass 97....................................
3.4.3.2 Switching on the compass 99..................................
3.4.3.3 Setting the compass zero (reference course) 101..................
3.4.3.4 Reading the alignment error 103................................
3.4.3.5 Setting the CAN bus address 104...............................
3.4.3.6 Adjustments of essential operating modes 105....................
3.4.3.7 Function check on externally connected course receivers,
Function check of RoT 112.....................................
4 Fuses, jumper, LED‘s, buttons and plugs 115...................
5 DIP SWITCH settings 117.....................................
5.1 Overview of functions of all DIP switch settings 118................
5.1.1 Adjustments of parameters (in ascending order of function) 122.....
5.1.2 Adjustments of parameters
(in ascending order of their appearance) 124......................
5.1.3 7 segment displays and their meaning 126........................
5.1.4 Functional description of DIP switch settings (for general use) 127...
5.1.5 Functional description of DIP switch settings (SEC) 163............
6 Tasks to be performed regularly 183...........................
6.1 Changing the supporting liquid and distilled water 183..............
6.1.1 Removing the outer sphere from the compass enclosure 183.......
6.1.1.1 Draining the supporting liquid and distilled water 185...............

Compass
Installation and Service manual
STD 22
Compass STD 22
Compass STD 22 Compact
III
Edition: Sept. 13, 2005 3646/110--233.DOC010302
7 Error messages and warnings 188.............................
7.1 Error messages 188...........................................
7.2 Warnings 191.................................................
7.2.1 Warning 1 “Fan failure” 192.....................................
7.2.2 Warning 2 “Heater failure” 193..................................
7.2.3 Warning 3 “Supporting liquid > 60°C” 193.........................
7.2.4 Warning 4 “Supporting liquid level too low” 194....................
7.2.5 Warning 5 “Voltage cut-off” 194..................................
8 NMEA--Formats 195..........................................
ET--Catalogue (Pages 1 to 4)
Annex 1--8 (PCB with component view and designations)
Drawings:
Gyro Compass Dimensional Drawing 110 D 233 HP005
Gyro Compass STD 22 Cable and Connection Diagram 110--233 HP009
Sheets 1 to 3
Gyro Compass STD 22, Cable and Connection Diagram (E10)
110--233.HP029
Sheets 1 to 3
Gyro Compass STD 22 Compact
Cable and Connection Diagram 110--233 HP010
Additional Output Box
Dimensional Drawing 146--103.HP005
Additional Output Box
Wiring Diagram 146--103.HP007
AC/DC Converter
Dimensional Drawing 121--062.HP005
Operator Unit Quick Settling
Dimensional Drawing 130 E 606 HP005
Gyro Compass STD 22, Wiring Diagram 110--233.HP008
Sheets 1+2
Terminal Strip PCB, Circuit Diagram 110--233. HP016

Installation and Service manual
Compass STD 22
Compass STD 22 Compact
IV Edition: May 20, 2005
3646/110--233.DOC010302
intentionally left blank

Compass
Installation and Service manual
STD 22
Compass STD 22
Compass STD 22 Compact
V
Edition: May 20, 2005 3646/110--233.DOC010302

Installation and Service manual
Compass STD 22
Compass STD 22 Compact
VI Edition: May 20, 2005
3646/110--233.DOC010302

Compass
Installation and Service manual
STD 22
Compass STD 22
Compass STD 22 Compact
VII
Edition: Feb. 17, 2006 3646/110--233.DOC010302

Installation and Service manual
Compass STD 22
Compass STD 22 Compact
VIII Edition: Feb. 17, 2006
3646/110--233.DOC010302

Compass
STD 22
Installation and Service manual
Compass STD 22
Compass STD 22 Compact
1
Edition: May 20, 2005 3646/110--233.DOC010302
Safety notes
Caution:
-- Maintenance and repair work should be carried out
only by trained and qualified staff who are well
versed in national safety regulations.
-- After the gyro compass has been switched off it is
necessary to wait at least 15 minutes before
accessing the interior of the gyro compass.
Otherwise the sphere could be damaged!
-- Never switch off the compass at sea, the sphere
could be damaged.
-- It is advisable to leave the gyro compass
switched on when lying in port for periods
of up to one week.
-- If warnings occur, the operation of the gyro
equipment is not restricted. If the cause of the
problem is rectified quickly, it is possible to
prevent the equipment from breaking down.
Please inform the authorised service staff
(via the hotline). Refer to the service manual
as appropriate.
-- When error messages appear, the heading is no
longer displayed on the compass; the heading is
not followed up on a connected course receiver.
The compass must be repaired by well trained
staff.
Please note that all ship‘s of 500 gross tonnage and upwards accor-
ding to SOLAS regulations must be equipped with a gyro compass.
The gyro compass must be operational. For this reason it is not allo-
wed to have a switched--off gyro during voyages.
A switched--off gyro compass during voyages could cause damage to
the gyrosphere.

Installation and Service manual
Compass STD 22
Compass STD 22 Compact
2Edition: Feb. 17, 2006
3646/110--233.DOC010302
Caused by technical progress the PC--Boards of the
Gyro Compass are changed.
Due to that some pictures and/or procedures have been
changed.
Respective changes are marked with “E10”.
The AC supply voltage (ships mains) may drop out.
This leads to a restart of the gyrocompass and a new settling
stage.
The heading information during this settling stage has a
reduced accuracy.
Therefore a continously supply with 24VDC should be guar-
anteed.

Compass
STD 22
Installation and Service manual
Compass STD 22
Compass STD 22 Compact
3
Edition: May 20, 2005 3646/110--233.DOC010302
1 General information
The STD 22 Compact Compass and the STD 22 Compass are identical gyro
compasses.
The difference between the two gyro compasses is that the STD 22 Gyro Compass can
be operated via a CAN bus system with an Operator Unit and a Distribution Unit.
In the case of the STD 22 Compact Gyro Compass, the CAN bus is not enabled.
The following diagrams provide an overview of the possible applications of the
STD 22 Compact and STD 22 Gyro Compasses.

Installation and Service manual
Compass STD 22
Compass STD 22 Compact
4Edition: Feb. 17, 2006
3646/110--233.DOC010302
24VDC
18 -- 36 V DC
AC/DC converter
121--062
Option:
115--230VAC 50/60Hz
Compass
STD 22 Compact
110--233
or
NMEA Position NMEA Speed Pulse Log Direction Pulse Log
2x Heading (course bus or NMEA) (CHn1 und CHn2)
Status
-- SEC -- System -- Available -- Quick Settling (Option)
Course bus
Additional Output
Box
146--103
NMEA 0183 su- perfast 50Hz
Step (6 steps/degree)
Option:

Quick Settling Operator unit
Option:
STD 22 Compact Gyro Compass
Inputs:
-- NMEA Speed -- NMEA Position -- P u l s e L o g -- Pulse Log Direction -- Status Quick Settling Operator Unit (Option)
Outputs:
STD 22 Compact Compass NG001
-- 2x Heading RMG course bus or NMEA
--1x status signal
-- 1x RMG Course bus for Output box
Output box
-- 1x NMEA 0183 superfast 50Hz -- 1x step (6 steps/degree)
Repeater compass

Compass
STD 22
Installation and Service manual
Compass STD 22
Compass STD 22 Compact
5
Edition: Feb. 17, 2006 3646/110--233.DOC010302
24VDC
18 -- 36 V DC
AC/DC Converter
121--062
Option:
115--230V AC 50/60Hz
Compass
STD 22 Compact
110--233
or
NMEA Position NMEA Speed Puls Log Direction Puls Log
2x Heading (course bus or NMEA) (CHn1 and CHn2)
Status
-- SEC -- System -- Available -- Quick Settling (Option)
Course bus
Distribution Unit compact
138--126

Operator Unit Quick Settling
Option:
Compass STD 22 with Distribution Unit compact
Heading repeater
18 -- 36 V DC
DISTRIBUTION UNIT COMPACT
Input:
-- Course bus
Outputs:-- 12x outputs, separate adjustable:
either Course bus, NMEA 1 or NMEA 2
-- Statussignals:
System failure Compass failure Compass avaailable
-- 1x ROT or heading analogue -- 1x Course printer -- 3x Step
see manual No.:3646

Installation and Service manual
Compass STD 22
Compass STD 22 Compact
6Edition: Feb. 17, 2006
3646/110--233.DOC010302
24VDC
18 -- 36 V.d.c
AC/DC converter
121--062
Option:
or
Distribution Unit
138--118
Compass
STD 22
110--233
Operator Unit
130--613
CAN bus
8x Heading (12x -- E10) (course bus or NMEA)
3x Step
1x rate of turn
1x RS232 for printer
STD 22 GM Gyro Compass System* *(GM = Gyro/Magnet)
see manual no.: 3648
see manual no.: 3647
Inputs:
-- NMEA Speed -- NMEA Position -- Pulse Log -- Pulse Log Direction
NMEA Position NMEA Speed Pulse Log Direction Pulse Log
Outputs:
Distribution Unit:
-- 8x Heading RMG course bus or NMEA -- 3x Step (6 steps/degree), 24/35VDC, max. 10W -- 1x RS232 serial interface for printer -- 1x rate of turn +/-- 10V for 30/100/300 degrees/min -- 12x Status (potential free)
Magnetic sonde
CAN bus
CAN bus
115--2330VAC 50/60HzHz
108--010
*
*The number of necessary
AC/DC converters depends on the neces- sary max. power of all supplied devices

Compass
STD 22
Installation and Service manual
Compass STD 22
Compass STD 22 Compact
7
Edition: May 20, 2005 3646/110--233.DOC010302
24VDC
18 -- 36 V.d.c
AC/DC converter
121--062
Option:
or
Distribution Unit
138--118
Compass
STD 22
110--233
Operator Unit
130--613
CAN bus
8x Heading (12x -- E10) (course bus or NMEA)
3x Step
1x rate of turn
1x RS232 for printer
STD 22 GGM Gyro Compass System* *(GGM = Gyro/Gyro/Magnet)
see manual no.:3648
see manual no.: 3647
Inputs:
-- NMEA Speed -- NMEA Position -- Pulse Log -- Pulse Log Direction
NMEA Position NMEA Speed Pulse Log Direction Pulse Log
Outputs:
Distribution Unit:
-- 8x Heading RMG course bus or NMEA -- 3x Step (6 steps/degree), 24/35VDC, max. 10W -- 1x RS232 serial interface for printer -- 1x rate of turn +/-- 10V for 30/100/300 degrees/min -- 12x Status (potential free)
CAN bus
Magnetic sonde
115--230VAC 50/60Hz
Compass
STD 22
110--233
108--010
*
*The number of necessary
AC/DC converters depends on the neces- sary max. power of all supplied devices

Installation and Service manual
Compass STD 22
Compass STD 22 Compact
8Edition: Feb. 17, 2006
3646/110--233.DOC010302
24VDC
18--36 V. d.c
Option:
Compass
STD 22
110--233
or
2x Heading (course--bus or NMEA) 1x Heading (Course bus)
Status
-- SEC -- System -- Available
Distribution Unit
138--118
Compass
STD 22
110--233
Compass
STD 22
110--233
Operator Unit
130--613
for external data processing
CAN bus
CAN bus
8x Heading (12x -- E10) (course bus or NMEA)
3x Step
1x rate of turn
1x RS232 for printer
STD 22 GGGM Gyro Compass System* *(GGGM = Gyro/Gyro/Gyro/Magnet)
see manual no.:3648
see manual no.: 3647
Inputs:
-- NMEA Speed -- NMEA Position -- Pulse Log -- Pulse Log Direction
NMEA Position NMEA Speed Pulse Log Direction Pulse Log
Outputs:
each STD 22 Compact Compass NG001
-- 2x Heading RMG course bus or NMEA
--1x status signal
Distribution Unit
-- 8x Heading RMG course bus or NMEA -- 3x Step (6 steps/degree), 24/35VDC, max. 10W -- 1x RS232 serial interface for printer -- 1x rate of turn +/-- 10V for 30/100/300 degrees/min -- 12x Status (potential free)
115--230VAC 50/60Hz
AC/DC converter (1x per compass)
Magnetic sonde
108--010
*
*The number of necessary
AC/DC converters depends on the neces- sary max. power of all supplied devices
Heading (course bus or NMEA) with/without SEC

Compass
STD 22
Installation and Service manual
Compass STD 22
Compass STD 22 Compact
9
Edition: Feb. 17, 2006 3646/110--233.DOC010302
or
CAN bus
STD 22 GGM--R Gyro Compass System* *(GGM--R = Gyro/Gyro/Magnet -- Redundant)
Inputs:
-- NMEA Speed -- NMEA Position -- Pulse Log -- Pulse Log Direction
Outputs:
Distribution Unit:
-- 8x Heading RMG course bus or NMEA -- 3x Step (6 steps/degree), 24/35VDC, max. 10W -- 1x RS232 serial interface for printer -- 1x rate of turn +/-- 10V for 30/100/300 degrees/min -- 12x Status (potential free)
Compass
STD 22
110--233
CAN bus
see manual no.:3648
see manual no.: 3647
Compass
STD 22
110--233
8x Heading (12x) (course bus or NMEA
3x Step
1x rate of turn
1x RS232 for printer
Change- over box
138--119
CAN bus
CAN bus
24VDC
115--230VAC 50/60Hz
Operator
Unit
130--613
Operator Unit
130--613
Distribution Unit
138--118
Distribution Unit
138--118
NMEA Position NMEA Speed Pulse Log Direction Pulse Log
Option:
AC/DC converter
121--062
(per compass)
18 -- 36 V.d.c
108--010
Magnetic sondes
*
*The number of necessary
AC/DC converters depends on the neces- sary max. power of all supplied devices
!Not for DV--bus application!
see manual no.:3769
Note: Manual inputs (Deviation) has to be
set for both Distribution Units

Installation and Service manual
Compass STD 22
Compass STD 22 Compact
10 Edition: Feb. 17, 2006
3646/110--233.DOC010302
24VDC
18 -- 36 V. d. c
AC/DC converter
121--062
Option:
or
Distribution Unit
138--118
Operator Unit
130--613
CAN bus
8x Heading (12x) (course bus or NMEA)
3x Step
1x rate of turn
1x RS232 for printer
STD 22 GSM Gyro Compass System* *(GMS = Gyro/Satellite/Magnet)
see manual no.:3648
see manual no.: 3647
Inputs:
-- Pulse Log -- Pulse Log Direction
Pulse Log Direction Pulse Log
Outputs:
Distribution Unit:
-- 8x Heading RMG course bus or NMEA -- 3x Step (6 steps/degree), 24/35VDC, max. 10W -- 1x RS232 serial interface for printer -- 1x rate of turn +/-- 10V for 30/100/300 degrees/min -- 12x Status (potential free)
Compass
STD 22
110--233
CAN bus
Processor
Unit
114--001
Antenna unit
114--002
Magnetic sonde
115--230VAC 50/60Hz
108--010
*
*The number of necessary
AC/DC converters depends on the neces- sary max. power of all supplied devices
see manual no.: 3717