Re Maxima Diesel User manual

cover
User’s Guide
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WORLD’S NO.1
Three Wheeler

Identification
Identification
1 De compression knob
4 Speedometer & Odometer
7 Ignition parking switch
3 Engine stop knob
6 Hazard switch
5 Switch LH
8 Switch RH
2 Reverse knob
9 Tell Tale Indicator
10 Mobile Charger
2 Low oil pressure indicator
5 High beam indicator
1 Battery charge indicator
3 LH & RH Turn indicator
6 Neutral indicator
4 glow plug indicator
7 Fuel level indicator
8 Speedometer and odometer
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Dear Customer,
We Thank you for choosing the “ ”, which would give you ‘Value for Money, For
Years’. We are sure that you will be happy with its performance.
The salient features of this vehicle are 5 speed gear box, dry clutch (car type), stronger chassis
& body.
Before driving, please read this User's Guide carefully to familiarize yourself with the mechanism and
the controls of the vehicle.
To maintain your autorickshaw in perfect running condition and to deliver consistent performance, we
earnestly advise you to avail periodic services, at Bajaj distributor / dealers.
You can entrust Bajaj distributor / dealers, who are well equipped with all necessary facilities, skill sets
and trained manpower for servicing and repairs of your “ ”. In the event of going to
a local garage, always insist on Genuine Bajaj Spares to ensure safety, performance and longer life of
your vehicle.
Should you require any additional information, please approach Bajaj distributor / dealer. If necessary,
you may also write to selling distributor / dealer, with relevant details like Registration no. Chassis no.,
Engine no., Date of purchase, Kms. run, name of selling distributor / dealer and your contact numbers.
Finally, may we request you to give your vehicle proper care and regular maintenance, as described in
this manual. We are sure this will offer you a long trouble-free ownership experience.
Wishing you happy driving for many years.
International Business
BAJAJ AUTO LIMITED
Akurdi Pune - 411 035 India
RE MAXIMA Diesel
RE MAXIMA Diesel

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Chassis No.:
Engine No.:
• The above vehicle was inspected/test driven by me/my
representative at the time of taking delivery and it was found to
be acceptable and free from any operational or visual defects.
Place :
Date : Customer's Signature
(TO BE RETAINED BY SELLING DEALER)
F
M
Delivery Certificate
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Delivery Certificate
Date of Sale :
Customer’s Name :
Address :
Phone No. :
Dealer’s Name :
Address :
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IMPORTANT
WARNING / CAUTION / NOTE
Please read this manual and follow its
instructions carefully. To emphasize special
information, the symbol and the words
WARNING, CAUTION and NOTE have special
meaning. These special meaning apply except
when laws or regulations require that the
single words be used with a different
meaning. Pay special attention to the
messages highlighted by these signal words.
Indicates a potential hazard that could
result in death or injury.
WARNING
Indicates a potential hazard that could
result in vehicle damage.
NOTE
Indicates special information to make
maintenance easier or instruction clear.
Do not modify your vehicle. Modification
could adversely affect safety, handling,
performance or durability & may violate
governmental regulations.
WARNING
Severe damage may be caused by the
use of either poor quality fuel or
lubricants not recommended by BAL.
WARNING
CAUTION
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Index
Index
1. Before Driving 1
2. Operating your vehicle 35
3. Preventive maintenance 45
4. Pre Delivery Inspection Check Points 68
5. Notice
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1
Before Driving
Index
1.1. Locks
1.2. Mirrors
1.3. Handle bar and Dashboard
1.4. Other controls
1.5. Other Important parts location
1.6. Identification data
1.7. Technical Specification
1. Before Driving

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1.1 Locks
Steering Lock Steering Lock
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Steering Lock
• Steering lock is below dashboard.
Steering lock operation :
•Locking : Turn the Handle bar to LH side, rotate the key in anti-clockwise direction to align the
lock position, push in and rotate clockwise. After confirming the locking of handle bar, take out
the key from barrel.
•Un-locking : Turn the key anti-clockwise, move the handle bar a bit, the lock will pop backwards
unlocking the steering lock

Glove box lock:
To Unlock or lock glove box lock insert the key and rotate it clockwise or anticlockwise
respectively.
Stereo Cover Lock:
Lockable cover for stereo is provided on RH side of dashboard
To Unlock or lock stereo cover lock insert the key and rotate it clockwise or anticlockwise
respectively.
Glove Box Lock
Lock
Unlock
Unlock
Lock
Stereo Cover Lock
3
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Diesel Tank Cap lock :
• For filling diesel, open tank cap lock.
• To open the lock, insert the key & rotate it Clockwise.
• To close the lock, insert the key & rotate it Anticlockwise.
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Note
Never wrap a plastic or polythene cover on fuel tank mouth as this may lead to vaccum lock

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1.2 Mirrors
Mirrors
Outside Rear View Mirror:
• Adjust the outside rear view mirror so that you can see the rear sides of your vehicle in the
mirrors.
Be careful when judging the size or distance of a vehicle or other objects seen in the side convex
mirror. Be aware that objects look smaller & appear farther away than when seen in a flat mirror.
WARNING
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1.3 Handle Bar and Dashboard
A. Instrument cluster
B. Switch RH
C. Switch LH
D. Ignition parking switch
E. Mobile charger
F. De compression knob
G. Engine stop knob
H. Reverse knob
I. Hazard switch
J. Stereo switch
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1.3 A. Instrument Cluster
1. Battery charging indicator
2. Low oil pressure indicator
3. LH turn pilot indicator
4. Fuel gauge
5. Glow plug (heater) indicator
6. Hi beam indicator
7. Neutral indicator
8. RH turn pilot indicator
9. Speedometer and Odometer
EF
1/2 10
20
30
km
km/h
40
50
60
70
80
0 0 0 0 1 5
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9
8

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1. Battery Charging Indicator : This light will glow when the Ignition switch is switched ON and
will go off after engine is started.
If this indicator glows continuously even after engine is started, it indicates that the battery is
not getting charged.
In this case immediately contact the Distributor / Dealer.
2. Low oil pressure indicator : This indicator will glow when ignition key is turned 'ON' and will
go off after engine is started.
If this indicator glows continuously even after engine is started, it indicates that the oil
pressure is less inside the engine.
In this case check the oil level in engine and if it is ok, then contact the Distributor / Dealer.
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NOTE
If oil found less than “MIN” mark of dipstick, please top it up with API CH4 15W40 ( upto
“MAX” mark) grade oil before starting the engine.

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3 & 8
3&8. Turn Pilot indicators (LH & RH) :
corresponding green arrow in the instrument cluster will flash along with the turn signal
lights. When you turn on the hazard warning switch, both arrows will flash along with all
the turn signal lights.
4. Fuel level Indicator : When the ignition switch is 'ON' this gauge gives an approximate
indication of the amount of fuel in fuel tank. 'F' stands for full and 'E' stand for empty.
Whenever needle comes near to "E' mark, refill the fuel as soon as possible.
5. Glow plug Indicator : This indicator will glow when ignition key is turned “ON”. Glow plug
(heater) will be on for 15 seconds. Do not crank the engine until glow plug goes off.
When you turn on the left or right turn signals, the
5
4
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NOTE
In extremely cold conditions or early morning , repeat the above process of switching on glow
plug, 2 to 3 times before starting vehicle

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20
30
km
km/h
40
50
60
70
80
00001 5
10
6. Headlamp Hi-beam : When the Headlamp Hi-beam is ON this indicator will glow and give
indication to the driver.
7Neutral : Indicator light will glow as the Ignition switch is switched “ON” provided the vehicle
is in Neutral gear. This light will go off as soon as the gear is engaged. This helps the driver
to confirm Neutral position while starting and stopping the vehicle.
Note: Starter motor will not operate unless vehicle is in neutral and Decompression lever is
pulled.
9. Speedometer : Indicates the vehicle speed in km/h
Odometer : The odometer records total distance the vehicle has covered.
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1.3 B. Switch RH
C
Switch R.H. It has 3 control switches for operating head lights, wiper and starting button
• With ON/OFF switch ON Position
A. Light switch : It has following positions
: Head and Pilot lights “OFF”.
: Parking, Tail and Tell Tale Indicators illumination lamps will be “ON”.
: Head, Tail, and Parking lamps will be “ON”. Hi beam indication in Tell Tale Indicators will be
“ON”, if switch is in High Beam position.
B. Wiper Motor switch : It has 2 positions.
ON : Wiper motor “ON”.
OFF : Wiper motor “OFF”.
C. Start button : For Starting Engine.
Switch RH
A
B
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1.3 C. Switch LH
Switch L.H.
A. Side indicator switch : It has 3 positions.
Center : All side indicator lights remain“OFF”.
LH : Front and Rear, LH side indicator lamps and LH turn pilot indicator will flash
simultaneously.
RH : Front & Rear, RH side indicator lamps & RH turn pilot indicator
will flash simultaneously.
B. Dipper switch : It has two positions
Hi beam : Low beam :
C. Horn button : For sounding horn.
It has 3 control switches for operating indicator lights, dipper and horn button.
Switch LH
C
A
B
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1.3 D. Ignition - Parking Switch
WARNING
Always remove the ignition key when leaving the vehicle even for short time.
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Ignition - Parking Switch
Ignition - Parking Switch
• It is located on the dash board.
• Insert the key and rotate it clockwise to make it on.
• It has 3 positions :
OFF : All electrical circuits OFF.
PARKING : Parking light and hazard operation will be on (when respective switches on switch
board are on and key is in parking position.)
ON : All Electrical circuits ON. Fuel Feed pump will be ON. (To be kept in this position when
vehicle is being run).