red lion E2-MIX24880-D User manual

1
EtherTRAK®2 and Etherbus®
Dual Ethernet I/O Module
User Manual
January 2014
This manual applies to the following products:
All EtherTRAK®2 (E2-) and Etherbus® (EB-) I/O modules
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EtherTRAK®2 and Etherbus®
Dual Ethernet I/O Module
CHANGE HISTORY
Version
Date
Description
R13
6/30/2011
Format changes and addition of individual specifications
R13
7/7/2011
Format changes
R14
10/19/2011
Correction to OK and Alert LED definition
R14
03/15/2012
p. 24 Sinking or Sourcing input clarification
R15
01/31/2013
Fixed error in 16DI24 Specification
R16
04/23/2013
Change UL mark from UL1604 to ANSI / ISA12.12.0.1
R18
12/20/2013
Add French UL Safety Warnings
R19
01/14/2014
Changed branding from Sixnet to Red Lion, added E2-MIX20884-D,
improved wiring diagrams, clarified specifications, cold junction
compensation redundancy feature.
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EtherTRAK®2 and Etherbus®
Dual Ethernet I/O Module
TABLE OF CONTENTS
1General Information............................................................................................................................................8
1.1 Overview ................................................................................................................................................................. 8
1.2 Specifications .......................................................................................................................................................... 8
1.2.1 General Specifications ...................................................................................................................................... 8
1.2.2 E2/EB-MIX24880-D and E2/EB-MIX24882-D Specifications..........................................................................10
1.2.3 E2-MIX20884-D Specifications .......................................................................................................................11
1.2.4 E2/EB-32DI24-D Specifications ......................................................................................................................14
1.2.5 E2/EB-16DI24-D Specifications ......................................................................................................................14
1.2.6 E2-16DIAC-D Specifications ...........................................................................................................................15
1.2.7 E2/EB-32DO24-D Specifications.....................................................................................................................15
1.2.8 E2/EB-16DO24-D Specifications.....................................................................................................................16
1.2.9 E2/EB-16DORLY-D Specifications..................................................................................................................16
1.2.10 E2/EB-32AI20M-D Specifications....................................................................................................................16
1.2.11 E2/EB-32AI10V-D Specifications....................................................................................................................17
1.2.12 E2/EB-16AI20M Specifications .......................................................................................................................17
1.2.13 E2/EB-16ISO20M-D Specifications.................................................................................................................17
1.2.14 E2/EB-16ISOTC-D Specifications...................................................................................................................18
1.2.15 E2/EB-10RTD-D Specification ........................................................................................................................18
1.2.16 E2/EB-16AI8AO-D Specifications ...................................................................................................................19
1.2.17 E2/EB-8AO20M Specifications........................................................................................................................19
1.3 Sixnet Software Tools............................................................................................................................................ 20
1.4 Getting Started with Sixnet Hardware.................................................................................................................. 21
1.5 USB Installation Instructions................................................................................................................................. 22
2Assembly and Instruction ..................................................................................................................................24
2.1 Panel Assembly ..................................................................................................................................................... 24
2.2 Replacing the logic module................................................................................................................................... 25
2.3 Base Cover............................................................................................................................................................. 25
3Jumper Settings ................................................................................................................................................26
3.1 Setting the Network Jumper ................................................................................................................................. 26
3.2 Setting the DI COM Jumper .................................................................................................................................. 28
3.3 RS485 Jumper on the E2-MIX20884-D base ......................................................................................................... 30
4Power Wiring Alternatives.................................................................................................................................31
4.1 Power Requirements ............................................................................................................................................ 31
4.2 Current Requirements .......................................................................................................................................... 31
4.3 Power Wiring......................................................................................................................................................... 31
4.4 Etherbus PoE Option............................................................................................................................................. 32
4.5 Base Power and Communication Wiring Diagram................................................................................................ 33
5Module Wiring / Screw Terminal Assignments ...................................................................................................35
5.1 Screw Terminal Guidelines.................................................................................................................................... 35
5.2 Typical I/O Wiring.................................................................................................................................................. 35
5.2.1 TABLE A Modules E2/EB-MIX24880 and MIX24882......................................................................................38
5.2.2 TABLE B Modules 32DI24, 32DO24, 32AI20M, 32AI10V ..............................................................................39
5.2.3 TABLE C Modules 16DI24, 16DIAC, 16DO24................................................................................................40
5.2.4 TABLE D Modules 8AO20M, 16AI20M, 16AI8AO ..........................................................................................41
5.2.5 TABLE E Modules 10RTD...............................................................................................................................42
5.2.6 TABLE F Modules 16ISOTC...........................................................................................................................43
5.2.7 TABLE G Module 16ISO20M..........................................................................................................................44
5.2.8 Table H Module 16DORLY..............................................................................................................................45
5.2.9 Table I Module E2-MIX20884-D......................................................................................................................46
6I/O Functions ....................................................................................................................................................47
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EtherTRAK®2 and Etherbus®
Dual Ethernet I/O Module
6.1 High Density Discrete Inputs................................................................................................................................. 47
6.2 Sourcing/ Sinking Input Option............................................................................................................................. 47
6.3 Low Threshold Inputs............................................................................................................................................ 47
6.4 Isolated Discrete Inputs ........................................................................................................................................ 47
6.5 Discrete Input Counter Feature ............................................................................................................................ 48
6.6 High Speed Counters............................................................................................................................................. 49
6.7 Slow/Fast Response for All Discrete Inputs .......................................................................................................... 49
6.8 Combination Discrete Inputs/Outputs.................................................................................................................. 49
6.9 High Density Discrete Outputs.............................................................................................................................. 50
6.10 Isolated Discrete Outputs ..................................................................................................................................... 50
6.11 Isolated Output Relays.......................................................................................................................................... 50
6.12 Time Proportioned Outputs (TPO)........................................................................................................................ 51
6.13 4-20 mA Analog Input Wiring................................................................................................................................ 52
6.14 Isolated Analog Inputs .......................................................................................................................................... 52
6.15 Voltage Range Analog Inputs ................................................................................................................................ 52
6.16 High Speed Analog Inputs ..................................................................................................................................... 52
6.17 Analog Outputs ..................................................................................................................................................... 53
6.18 RTD Inputs............................................................................................................................................................. 53
6.19 Thermocouple and mV Inputs............................................................................................................................... 53
6.20 Watchdog Output ................................................................................................................................................. 55
6.21 Heartbeat monitor ................................................................................................................................................ 55
7Communications ...............................................................................................................................................56
7.1 Dual Ethernet Mode Configuration Alternatives .................................................................................................. 56
7.2 Communication Ports Overview ........................................................................................................................... 57
7.2.1 RS-485 Modes of Operation............................................................................................................................58
8EtherTRAK 2 Status LED’s...................................................................................................................................59
8.1 EtherTRAK-2 LEDs.................................................................................................................................................. 59
8.2 Power LED Indication ............................................................................................................................................ 59
8.3 Alert LED Indication............................................................................................................................................... 60
8.4 OK LED Indication.................................................................................................................................................. 60
8.5 Ring LED Indication ............................................................................................................................................... 60
8.6 Ethernet Link Activity Indication........................................................................................................................... 61
8.7 TR/RD Activity Indication ...................................................................................................................................... 61
8.8 Discrete LED Indication ......................................................................................................................................... 61
8.9 Analog Input Status............................................................................................................................................... 61
9Configuring EtherTRAK-2 I/O Modules ...............................................................................................................62
9.1 Web Server Overview ........................................................................................................................................... 62
9.2 Setting the IP Address ........................................................................................................................................... 62
9.3 Audit Trail Change History .................................................................................................................................... 62
9.4 Adding User Documents to the Web Server......................................................................................................... 63
9.5 Sixnet I/O Tool Kit Software.................................................................................................................................. 63
10 EtherTRAK-2 Module to Wiring Base Keying...................................................................................................64
11 Service Information.......................................................................................................................................66
11.1 Product Support.................................................................................................................................................... 66
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EtherTRAK®2 and Etherbus®
Dual Ethernet I/O Module
Protected Technology Policy
Sixnet protects your investment in Sixnet systems with long-term planned technology and our unique Protected
Technology Policy. We will continue to support the specified capabilities of standard Sixnet products for at
least five years. We plan each product improvement and new feature to be upward compatible with existing
designs and installations. Our goals are to make each new software release bring new power to your Sixnet
systems and have every existing feature, applications program and data file continue to work.
We protect your investment even further with a liberal five-year trade-in policy. Exchange standard products for
upgraded versions of the same product to take advantage of new features and performance improvements at
any time for five years. A prorated trade-in allowance will be given for your existing equipment. This policy
may be used to trade-in SixTRAK, RemoteTRAK, and EtherTRAK I/O modules for EtherTRAK-2 or
Etherbus I/O modules with equivalent I/O functions.
Sixnet protects your long-term productivity with state-of-the-art planned technology and continued support.
Statement of Limited Warranty
Red Lion, manufacturer of Red Lion products, warrants to Buyer that products, except software, manufactured
by Red Lion will be free from defects in material and workmanship. Red Lion’s obligation under this warranty
will be limited to repairing or replacing, at Red Lion’s option, the defective parts within two (2) years of the data
of installation, or within two (2) years of the date of shipment from the point of manufacture, whichever is
sooner. Products may be returned by Buyer only after permission has been obtained from Red Lion. Buyer will
prepay all freight charges to return any products to the repair facility designated by Red Lion.
This limited warranty does not cover losses or damages which occur in shipment to or from Buyer or due to
improper installation, maintenance, misuse, neglect of any cause other than ordinary commercial or industrial
applications. In particular, Red Lion makes no warranties whatsoever with respect to implied warranties or
merchantability or fitness for any particular purpose. All such warranties are hereby expressly disclaimed. No
oral or written information or advice given by Red Lion or Red Lion’s representative shall create a warranty or
in any way increase the scope of this warranty.
This limited warranty is in lieu of all other warranties whether oral or written, expressed or implied. Red Lion’s
liability shall not exceed the price of the individual units, which are the basis of the claim. In no event shall Red
Lion be liable for any loss of profits, loss of use of facilities or equipment, or other indirect, incidental or
consequential damages.
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EtherTRAK®2 and Etherbus®
Dual Ethernet I/O Module
INSTALLATION AND HAZARDOUS AREA WARNINGS
These products should not be used to replace proper safety interlocking. No software-based device (or any
other solid-state device) should ever be designed to be responsible for the maintenance of consequential
equipment or personnel safety. In particular, Red Lion disclaims any responsibility for damages, either direct or
consequential, that result from the use of this equipment in any application.
All power, input and output (I/O) wiring must be in accordance with Class I, Division 2 wiring methods and in
accordance with the authority having jurisdiction.
WARNING – EXPLOSION HAZARD – SUBSTITUTION OF COMPONENTS MAY IMPAIR SUITABILITY FOR
CLASS 1, DIVISION 2.
WARNING – EXPLOSION HAZARD – WHEN IN HAZARDOUS LOCATIONS, DISCONNECT POWER
BEFORE REPLACING OR WIRING MODULES.
WARNING – EXPLOSION HAZARD – DO NOT DISCONNECT EQUIPMENT UNLESS POWER HAS BEEN
SWITCHED OFF OR THE AREA IS KNOWN TO BE NONHAZARDOUS.
These products are operator interface units to be used within control panels. These devices are intended for
use in Class I, Division 2, Hazardous Locations, industrial control applications. The enclosure shall be suitable
for the location.
A minimum IP54 rated enclosure is needed for ATEX unless an equivalent degree of protection is supplied by
the location.
These products are to be used within control panels in hazardous locations. The enclosure shall be suitable
for this location. Hot-swapping is not for use in hazardous locations.
AVERTISSEMENTS POUR INSTALLATION ET ENDROITS DANGEREUX
Ces produits ne doivent pas être utilisés pour remplacer le verrouillage de sécurité approprié. Aucun dispositif
basé sur un logiciel (ou tout autre dispositif à l'état solide) devraient jamais être conçus pour être responsable
de l'entretien de l'équipement consécutifs ou la sécurité du personnel. En particulier, Red Lion décline toute
responsabilité pour les dommages, directs ou indirects, résultant de l'utilisation de cet équipement dans
n'importe quelle application.
Tout courant, câblage entrée et sortie (I / O) doit être conforme aux méthodes de câblage à la Classe I,
Division 2 et conformément à l'autorité compétente.
AVERTISSEMENT – RISQUE D’EXPLOSION – LA SUBSTITUTION DE TOUT COMPOSANT PEUT NUIRE
À LA CONFORMITÉ DE CLASSE I, DIVISION 2
AVERTISSEMENT – RISQUE D’EXPLOSION – LORSQUE DANS DES ENDROITS DANGEREUX,
DÉBRANCHEZ LE CORDON D'ALIMENTATION AVANT DE REMPLACER OU DE BRANCHER LES
MODULES.
AVERTISSEMENT – RISQUE D’EXPLOSION – NE DÉBRANCHEZ PAS L'ÉQUIPEMENT À MOINS QUE
L'ALIMENTATION AIT ÉTÉ COUPÉE OU QUE L’ENVIRONNEMENT EST CONNU POUR ÊTRE NON
DANGEREUX.
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EtherTRAK®2 and Etherbus®
Dual Ethernet I/O Module
Ces produits sont des unités d'interface opérateur qui doivent être utilisés à l'intérieur des panneaux de
commande. Ces appareils sont destinés à une utilisation en Classe I, Division 2, zones dangereuses,
applications de contrôle industriel. L'enclos doit être adapté à l’environnement lieu.
Un boîtier IP54 minimum est nécessaire pour ATEX à moins qu’un degré équivalent de protection est fourni
par l'emplacement.
Lorsque dans des endroits dangereux, ces produits doivent être utilisés dans des panneaux de contrôle. Pas
de remplacement à chaud des modules dans les zones dangereuses
Note: All information in this document applies to EtherTRAK-2 and Etherbus I/O modules
except where otherwise noted. Refer to Red Lion website, the web server within the I/O
module, or Red Lion I/O Tool Kit Windows software online help systems for detailed product
specifications and configuration settings.
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EtherTRAK®2 and Etherbus®
Dual Ethernet I/O Module
1 General Information
1.1 Overview
This manual will help you install and maintain EtherTRAK-2 I/O modules. In summary, wiring for power,
communications and I/O is connected to each module’s base. Then, setup choices are entered using a web
browser looking at the embedded web server within the module itself or the Sixnet I/O Tool Kit Windows
software.
1.2 Specifications
1.2.1 General Specifications
These general specifications apply to all EtherTRAK-2 I/O modules. More detailed product specifications
may be found at Sixnet website.
Power supply voltage: 10-30 VDC
Input current requirement: 100 mA @ 24 VDC typical w/ no loads
I/O registers available for additional expansion
I/O: 512 discrete inputs and outputs plus
256 analog inputs and output registers
Unique station addresses 16,000+ (Sixnet or 247 Modbus)
Environmental
Operating temperature of -40 to 75°C (-40 to 85°C storage)
Mounting DIN rail (EN50022) or direct to panel or flat panel mount
Humidity 5 to 95% RH (non-condensing) (optional conformal coating)
Flammability UL 94V-0 materials
Electrical Safety UL 508, CSA C22.2/142; EN61010-1 (IEC1010); CE
EMI emissions FCC part 15, ICES-003, Class A; EN55022; EN6100-6-4; CE
EMC immunity EN61000-6-2 (EN61000-4-2,3,4,5,6,8); CE
Vibration: IEC60068-2-6
Shock: IEC60068-2-27
Hazardous locations Class 1, Div 2, Groups A, B, C, D, CSA C22.2/213; ISA12.12.01; ATEX Zone 2*
Marine and offshore tested and/or verified to meet various marine and maritime standards such as
ABS, DNV No. 2.4 and Lloyds.
Packaging Impact resistant Lexan® polycarbonate
Module and Base: 5.5”L x 3.5”W x 5.1”H (14cm x 8.9cm x 13cm)
* E2/EB-16DIAC-D does not comply with ATEX Zone 2
Etherbus Specifications
Etherbus® PoE power (EB- only) 10 Watts at 60°C for user loads
De-rate to 5 Watts at 75°C
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EtherTRAK®2 and Etherbus®
Dual Ethernet I/O Module
Note: Not applicable to E2-MIX20884-D, and E2-16DIAC-D
Ethernet (2 Ports) specifications
Ethernet Port(s): 10/100BaseTx (auto-detecting)
Connection: RJ45 (auto-crossover)
Isolation: 1500 Volts RMS 1 minute (60 Hz.)
Message response time is less than 1 ms per message
Diagnostic LED’s, solid indicates link, blinking indicates activity
Protocols supported: TCP/IP, ARP, UDP, ICMP, DHCP, HTTP, Modbus UDP/TCP Slave mode,
Modbus UDP Master mode, Sixnet UDR UDP/TCP Slave mode, and Sixnet UDR UDP Master
mode.
Real-time Ring™ 5 ms per hop recovery time
Independent networks, 1 or 2 with unique MAC and IP address
Serial Ports
RS485 port, Screw terminals (485+, 485-, GND) (2-wire half-duplex, not isolated)
E2/EB-10RTD-D and E2-MIX20884-D isolated to 150V
RS485 networking, Up to 32 (full-load) stations
RS485 distance, Up to 0.5 miles (baud rate dependent)
Baud Rates from 300 to 57,600 baud
Protocols: master and slave: Sixnet and Modbus RTU / ASCII
Diagnostic LEDs: Transmit (TD) and Receive (RD)
Web Interface
Secure Web Access with Password protection for multiple users
1 Simultaneous User
750K Memory for User Pages (more with special order)
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EtherTRAK®2 and Etherbus®
Dual Ethernet I/O Module
1.2.2 E2/EB-MIX24880-D and E2/EB-MIX24882-D Specifications
Discrete Input Channels
Voltage range : 10 – 30 VDC
Input Polarity: Sourcing (apply power to active) or sinking (ground closure) on 8 inputs
Guaranteed ON voltage: 9 VDC
Guaranteed OFF voltage: 5.0 VDC
Guaranteed OFF current: 2 mA DC
Input resistance: 10 Kohms
Input current (@ 24 VDC) 3 mA
Input Protection: High Impedance with overvoltage protection
Filtered ON/OFF delay: 25 ms (20 Hz. max. counting rate)
Fastest response: 1 ms (400 Hz. max. counting rate)
Special fast counting rate: Up to 50 KHz on channels 1 and 2
Pulse Counting Options: Count up, pulse timing and pulse rate 16 or 32 bit reporting
Scan rate (all channels) 1 ms
Discrete Output Channels
Output voltage range 10-30 VDC
Max. output power: 1A per channels, 8A per module, .8A at 60ºC 1 channel, .4A at 60ºC 8
channels at 24 VDC
Max. off state leakage: 0.01 mA (less than 10 uA)
Short circuit protection, self-reset fuses (trip above 1.5 Amp)
Min. load: 1 mA
Inrush current: 5 Amps (100 ms surge)
Typical on resistance: 0.3 Ohms (Drop 0.3 VDC @ 1 Amp)
Input isolation: 150 Volts (16 channel modules only)
All channels Scan rate: 1 ms
Analog Input Channels
Analog Input Range: 4-20 mA
A/D resolution 16 bits (0.003%) 10 bits (fast option)
Full scale accuracy: +/- 0.02% (at 20 °C, 16 bit mode)
Temperature coefficient +/- 50 ppm per °C (span and offset)
Input impedance (resistance): 100 ohms
Protection: Self-resetting short circuit protection fuses
DMRR (differential mode) 66 db at 50/60 Hz
Fastest update time [# of chan.]: 880 ms [all] -16-bit; 145 ms [all] -14-bit; 1 ms [2] -10-bit
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EtherTRAK®2 and Etherbus®
Dual Ethernet I/O Module
Analog Output Channels (applies only to E2/EB-MIX24882-D)
Analog output range: 4-20 mA
D/A resolution 16 bits (less than 1 uA)
Full scale accuracy +/-0.02% (at 20°C)
Span and offset temp. +/- 50 ppm per °C typ.
Max. output settling time 5 ms (to .05%)
Load resistance (@ 24 V) 0-750 Ohms
Load resistance (@ 10V) 300 Ohms
Current limiting short circuit protection
1.2.3 E2-MIX20884-D Specifications
Serial Ports
RS485 port, Screw terminals (485+, 485-, GND) (2-wire half-duplex, isolated)
Isolations voltage, 150V
RS485 networking, Up to 32 (full-load) stations
RS485 distance, Up to 0.5 miles (baud rate dependent)
Baud Rates from 300 to 57,600 baud
Protocols: master and slave: Sixnet and Modbus RTU / ASCII
Diagnostic LEDs: Transmit (TD) and Receive (RD)
Isolated Discrete Input Channels
Channels: 1-4
Voltage range: 5 – 30 VDC
Guaranteed ON voltage: 3.0 VDC
Guaranteed OFF voltage: 1.5 VDC
Guaranteed OFF current: 1 mA DC
Input resistance (@ 24 VDC): 2.5K Ohms
Input current (@ 24 VDC): 9.6 mA
Common mode and channel-to-channel Isolation: 150 VDC
Filtered ON/OFF delay: 25 ms (20 Hz. max. counting rate)
Fastest response: 1 ms (400 Hz. max. counting rate)
Special fast counting rate: Up to 50 KHz
Pulse Counting Options: Count up, pulse timing and pulse rate 16 or 32 bit reporting
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EtherTRAK®2 and Etherbus®
Dual Ethernet I/O Module
Non-Isolated Discrete Input Channels
Channels: 5-12
Voltage range : 10 – 30 VDC
Guaranteed ON voltage: 9.0 VDC
Guaranteed OFF voltage: 5.0 VDC
Guaranteed OFF current: 2 mA DC
Input resistance: 10K Ohms
Input current (@ 24 VDC) 3 mA
Input Polarity: Sourcing (apply power to active) or sinking (ground closure) on 8 inputs
Input Protection: High Impedance with overvoltage protection
Filtered ON/OFF delay: 25 ms (20 Hz. max. counting rate)
Fastest response: 1 ms (400 Hz. max. counting rate)
Pulse Counting Options: Count up, pulse timing and pulse rate 16 or 32 bit reporting
Non-Isolated Combination Discrete Input Channels
Channels: 13-20
Channel Type: Discrete input and discrete output combination channel (software selectable)
Voltage range : 10 – 30 VDC
Guaranteed ON voltage: 9.0 VDC
Guaranteed OFF voltage: 5.0 VDC
Guaranteed OFF current: 2 mA DC
Input resistance: 10K Ohms
Input current (@ 24 VDC) 3 mA
Input Protection: High Impedance with overvoltage protection
Filtered ON/OFF delay: 25 ms (20 Hz. max. counting rate)
Fastest response: 1 ms (400 Hz. max. counting rate)
Pulse Counting Options: Count up, pulse timing and pulse rate 16 or 32 bit reporting
Discrete Output Channels
Output voltage range 10-30 VDC
Max. output power: 1A per channels, 8A per module, .8A at 60ºC 1 channel, .4A at 60ºC 8
channels, .1A at 75ºC.
Max. off state leakage: 0.01 mA (less than 10 uA)
Short circuit protection, self-reset fuses (trip above 1.5 Amp)
Min. load: 1 mA
Inrush current: 5 Amps (100 ms surge)
Typical on resistance: 0.3 Ohms (Drop 0.3 VDC @ 1 Amp)
All channels Scan rate: 1 ms
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EtherTRAK®2 and Etherbus®
Dual Ethernet I/O Module
Analog Input Channels
Analog Input Range: 4-20 mA
A/D resolution 16 bits (0.003%) 10 bits (fast option)
Full scale accuracy: +/- 0.02% (at 20 °C, 16 bit mode)
Temperature coefficient +/- 50 ppm per °C (span and offset)
Input impedance (resistance): 100 ohms
Protection: Self-resetting short circuit protection fuses
DMRR (differential mode) 66 db at 50/60 Hz
Fastest update time [# of chan.]: 880 ms [all] -16-bit; 145 ms [all] -14-bit; 1 ms [2] -10-bit
Analog Output Channels
Analog output range: 4-20 mA, 0-20 mA, 0-5 VDC
D/A resolution 16 bits (less than 1 uA)
Full scale accuracy +/-0.02% (at 20°C); All ranges after calibration
4-20mA full scale accuracy +/-0.02% (at 20°C); Before calibration
0-20mA full scale accuracy +/-0.1% (at 20°C); Before calibration
Span and offset temp. +/- 50 ppm per °C typ.
Max. output settling time 5 ms (to .05%)
Max. Load resistance (@ 24 V) 750 Ohms
Max. Load resistance (@ 10V) 300 Ohms
Current limiting short circuit protection
0-5VDC full scale accuracy +/-0.5% (at 20°C); Before calibration
Min. load resistance (0-5VDC range): 20 KOhms
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EtherTRAK®2 and Etherbus®
Dual Ethernet I/O Module
1.2.4 E2/EB-32DI24-D Specifications
Discrete Input Channels
Voltage range: 10 – 30 VDC
Input Polarity: Sourcing
Guaranteed ON voltage: 9 VDC
Guaranteed OFF voltage: 5.0 VDC
Guaranteed OFF current: 2 mA DC
Input resistance: 10 Kohms
Input current (@ 24 VDC) 3 mA
Input Protection: High Impedance with overvoltage protection
Channel 1 in high-speed mode has 150V isolation (terminals 43 and 44)
Filtered ON/OFF delay: 25 ms (20 Hz. max. counting rate)
Fastest response: 1 ms (400 Hz. max. counting rate)
Special fast counting rate: Up to 50 KHz on channels 1 and 2 (Chan 1 isolated, terms 43 and 44)
Pulse Counting Options: Count up, pulse timing and pulse rate 16 or 32 bit reporting
Scan rate (all channels) 1 ms
1.2.5 E2/EB-16DI24-D Specifications
Discrete Input Channels
Voltage range: 10 – 30 VDC
Input Polarity: Sourcing
Input isolation: 150 Volts (16 channel modules only)
Guaranteed ON voltage: 9 VDC
Guaranteed OFF voltage: 5.0 VDC
Guaranteed OFF current: 2 mA DC
Input resistance: 10 Kohms
Input current (@ 24 VDC) 3 mA
Input Protection: High Impedance with overvoltage protection
Filtered ON/OFF delay: 25 ms (20 Hz. max. counting rate)
Fastest response: 1 ms (400 Hz. max. counting rate)
Special fast counting rate: Up to 2 KHz on channels 1 and 2
Pulse Counting Options: Count up, pulse timing and pulse rate 16 or 32 bit reporting
Scan rate (all channels) 1 ms
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EtherTRAK®2 and Etherbus®
Dual Ethernet I/O Module
1.2.6 E2-16DIAC-D Specifications
1.2.7 E2/EB-32DO24-D Specifications
Environmental Specifications
Hazardous locations (Class 1, Div 2, Groups A, B, C, D) UL 1604, CSA C22.2/213 (Does not
comply with Cenelec EN50021 Zone 2)
Discrete Input Channels
Voltage range E2-16DIAC-D: 60 – 140 VAC
Input Polarity: Sourcing
Input isolation: 150 Volts (16 channel modules only)
Guaranteed ON voltage: 55 VAC
Guaranteed OFF voltage: 35 VAC
Input resistance: 10 Kohms
Input Protection: High Impedance with overvoltage protection
Filtered ON/OFF delay: 25 ms (20 Hz. max. counting rate)
Fastest response: 25 ms (20 Hz. max. counting rate)
Discrete Output Channels
Output voltage range 10-30 VDC
Max. output power: 0.5 Amps per channel, 8A per module
Max. off state leakage: 0.01 mA (less than 10 uA)
Short circuit protection: self-reset fuses (trip above 1.5 Amp)
Min. load: 1 mA
Inrush current: 5 Amps (100 ms surge)
Typical on resistance: 0.3 Ohms (Drop 0.3 VDC @ 1 Amp)
All channels Scan rate: 1 ms
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EtherTRAK®2 and Etherbus®
Dual Ethernet I/O Module
1.2.8 E2/EB-16DO24-D Specifications
Discrete Output Channels
Output voltage range 10-30 VDC
Max. output power: 1A Per channel, 16A per module, .8A at 60ºC 8 channels at 24 VDC
Max. off state leakage: 0.01 mA (less than 10 uA)
Short circuit protection: self-reset fuses (trip above 1.5 Amp)
Min. load: 1 mA
Inrush current: 5 Amps (100 ms surge)
Typical on resistance: 0.3 Ohms (Drop 0.3 VDC @ 1 Amp)
Input isolation: 150 Volts (16 channel modules only)
All channels Scan rate: 1 ms
1.2.9 E2/EB-16DORLY-D Specifications
Discrete Output Channels
Output voltage range 10-30 VDC/AC
Relay Type: 14 NO (Form A) and 2 NO/NC (Form C)
Max. output power: 1A Per channel, 16A module, .8A at 60ºC 8 channels at 24 VDC/AC
Max. off state leakage: 0.01 mA (less than 10 uA)
Short circuit protection, self-reset fuses (trip above 1.5 Amp)
Min. load: 1 mA
Inrush current: 5 Amps (100 ms surge)
Typical on resistance: 0.3 Ohms (Drop 0.3 VDC @ 1 Amp)
Input isolation: 150 Volts (16 channel modules only)
All channels Scan rate: 1 ms
1.2.10 E2/EB-32AI20M-D Specifications
Analog Input Channels
Analog Input Range: 4-20 mA
A/D resolution 16 bits (0.003%) 10 bits (fast option, Channels 1 and 2 only)
Full scale accuracy +/- 0.02% (at 20 °C, 16 bit mode)
Temperature coefficient +/- 50 ppm per °C (span and offset)
Input impedance (resistance): 100 ohms
Protection: Self-resetting short circuit protection fuses
DMRR (differential mode) 66 db at 50/60 Hz
Fastest update time [# of chan.]: 880 ms [all] -16-bit; 145 ms [all] -14-bit; 1 ms [2] -10-bit
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EtherTRAK®2 and Etherbus®
Dual Ethernet I/O Module
1.2.11 E2/EB-32AI10V-D Specifications
Analog Input Channels
Analog Input Range: 0 to +10 VDC
A/D resolution 16 bits (0.003%)
Full scale accuracy +/- 0.02% (at 20 °C, 16 bit mode)
Temperature coefficient +/- 50 ppm per °C (span and offset)
Input impedance (resistance): 200 Kohms
DMRR (differential mode) 66 db at 50/60 Hz
Fastest update time [# of chan.]: 880 ms [all] -16-bit; 145 ms [all] -14-bit; 1 ms [2] -10-bit
1.2.12 E2/EB-16AI20M Specifications
1.2.13 E2/EB-16ISO20M-D Specifications
Analog Input Channels
Analog Input Range: 4-20 mA
A/D resolution: 16 bits (0.003%), 10 bits (fast option, Channels 1 and 2 only)
Full scale accuracy +/- 0.02% (at 20 °C, 16 bit mode)
Temperature coefficient +/- 50 ppm per °C (span and offset)
Input impedance (resistance): 100 ohms
Protection: Self-resetting short circuit protection fuses
DMRR (differential mode) 66 db at 50/60 Hz
Fastest update time [# of chan.]: 880 ms [all] -16-bit; 145 ms [all] -14-bit; 1 ms [2] -10-bit
Analog Input Channels
Analog Input Range: 4-20 mA
A/D resolution 16 bits (0.003%)
Full scale accuracy +/- 0.02% (at 20 °C, 16 bit mode)
Temperature coefficient +/- 50 ppm per °C (span and offset)
Input impedance (resistance) 100 ohms
Protection: Self-resetting short circuit protection fuses
DMRR (differential mode) 66 db at 50/60 Hz
Fastest update time: 200 ms
Common mode input voltage: Between two input terminals +/- 60 VDC
Between inputs and ground 300 volts
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EtherTRAK®2 and Etherbus®
Dual Ethernet I/O Module
1.2.14 E2/EB-16ISOTC-D Specifications
Analog Input Channels
Analog Input Ranges: +/-250 mV, Thermocouples supported J,K,E,R,T,B,L,N & S
A/D resolution 16 bits (0.003%)
Full scale accuracy +/- 0.02% (at 20 °C, 16 bit mode)
Temperature coefficient +/- 50 ppm per °C (span and offset)
Input impedance (resistance): 200 Kohms
DMRR (differential mode) 66 db at 50/60 Hz
Fastest update time (all 16 channels): 200 ms
Accuracy typical uncalibrated +/- 0.5 °C
Common mode input voltage: Between two input terminals +/- 60VDC
Between inputs and ground 300 volts
1.2.15 E2/EB-10RTD-D Specification
Serial Ports
RS485 port, Screw terminals (485+, 485-, GND) (2-wire half-duplex, isolated)
Isolations voltage, 150V
RS485 networking, Up to 32 (full-load) stations
RS485 distance, Up to 0.5 miles (baud rate dependent)
Baud Rates from 150 to 57,600 baud
Protocols: master and slave: Sixnet and Modbus RTU / ASCII
Diagnostic LEDs: Transmit (TD) and Receive (RD)
Analog Input Channels
RTD input range: -200-850 deg C
RTD overall accuracy: .05% or .5 deg C
A/D resolution 16 bits (0.003%)
Temperature coefficient +/- 50 ppm per °C (span and offset)
RTD Type: 100 Ohm Platinum
RTD Alpha: .00385 or .00392
RTD Connections: 2 or 3-wire
Scan time: 550 ms for all 10 channels
Max lead wire resistance: 100 Ohms per side balanced
RTD excitation current: 250uA pulsed to reduce self-heating
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EtherTRAK®2 and Etherbus®
Dual Ethernet I/O Module
1.2.16 E2/EB-16AI8AO-D Specifications
Analog Input Channels
Analog Input Range: 4-20 mA
A/D resolution: 16 bits (0.003%), 10 bits (fast option, Channels 1 and 2 only)
Full scale accuracy +/- 0.02% (at 20 °C, 16 bit mode)
Temperature coefficient +/- 50 ppm per °C (span and offset)
Input impedance (resistance): 100 ohms
Protection: Self-resetting short circuit protection fuses
DMRR (differential mode) 66 db at 50/60 Hz
Fastest update time [# of chan.]: 880 ms [all] -16-bit; 145 ms [all] -14-bit; 1 ms [2] -10-bit
Analog Output Channels
Analog output range: 4-20 mA
D/A resolution 16 bits (less than 1 uA)
Full scale accuracy +/-0.02% (at 20°C)
Span and offset temp. +/- 50 ppm per °C typ.
Max. output settling time 5 ms (to .05%)
Load resistance (@ 24 V) 0-750 Ohms
Load resistance (@ 10V) 300 Ohms
Current limiting short circuit protection
1.2.17 E2/EB-8AO20M Specifications
Analog Output Channels
Analog output range 4-20 mA
D/A resolution 16 bits (less than 1 uA)
Full scale accuracy +/-0.02% (at 20°C)
Span and offset temp. +/- 50 ppm per °C typ.
Max. output settling time 5 ms (to .05%)
Load resistance (@ 24 V) 0-750 Ohms
Load resistance (@ 10V) 300 Ohms
Current limiting short circuit protection
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EtherTRAK®2 and Etherbus®
Dual Ethernet I/O Module
1.3 Red Lion Software Tools
Red Lion supplies the "mission oriented" tools you need for every step of your project from the initial
specification, through startup, to years of trouble free operation. Configuration information flows between Red
Lion Windows, saving you time (you don't have to enter data multiple times) and dramatically reducing data
entry errors. Refer to the on-line help in the Red Lion I/O Tool Kit for complete details.
Web Server
An embedded web server within the I/O module may also be used for configuration, calibration and
maintenance of this device. Refer to Section 9 of this manual for further information.
Red Lion I/O Tool Kit
The Red Lion I/O Tool Kit is a configuration, calibration and maintenance tool for Red Lion hardware. It is the
preferred method of configuring I/O modules when the module will be an integral part of a Red Lion project
under the control of a Red Lion RTU or process controller. The Tool Kit software provides project wide error
checking and design automation features that will save you time on large projects. Further information can be
found in the I/O Tool Kit online help.
OPC or DDE
Kepware or other commercial OPC (OLE for Process Control) and embedded device communication driver
packages that support Sixnet or Modbus protocol generally provide access to Windows applications via OPC
and/ or DDE (Dynamic Data Exchange) protocols. An OPC/DDE server allows any Windows OPC/DDE client
application to access Red Lion I/O registers directly over Ethernet or serial ports.
There are two Kepware servers available: KepServer and KepServerEx. When an OPC command is received
by the KepServer, it sends the appropriate Modbus RTU protocol command over a serial port or Ethernet to
the remote station or module. The KepServerEx functions in the same manner, but it sends Sixnet Universal
protocol instead of Modbus RTU protocol. The I/O registers are referenced by the tag names assigned using
the Red Lion I/O Tool Kit Windows software.
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