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red lion GMOUT User manual

Install - GMOUT- J
Drawing No. LP0920
Revised 04/2023
Model GMOUT - Graphite®4-Channel Analog
Output Module
Installation Guide
1
zHigh density analog output module for the Graphite
products
zAvailable outputs include 0 to 5 VDC, 0 to 10 VDC, ±10
VDC, and 0/4-20 mA DC
zOutputs are isolated from each other and from the
backplane
zOutputs are software configured and fully scalable
GENERAL DESCRIPTION
The model GMOUT is an analog output module designed for
use with the Graphite products. The module provides four
isolated outputs that are independently programmable for output
ranges of 0-5V, 0-10 V, +/-10 V, 0-20 mA, or 4-20 mA. Internal
scaling is provided to accommodate virtually any application.
The modules connect and communicate via proprietary USB
connection to the various Graphite devices. The Graphite devices,
equipped with serial ports as well as an Ethernet port(s), allows
the system to share data with PCs, PLCs, and SCADA systems.
The maximum number of modules various for each Graphite
device, see specific models for details.
Once programmed, the module will continue to operate/
control independent of the Graphite device as long as power is
applied. Remove power from the host device before installing or
replacing any modules.
CONFIGURATION
The Graphite is configured with Windows®compatible Crimson®
software. The software is an easy to use, graphical interface which
provides a means of configuration and commissioning of new
systems, as well as routine module re-calibration.
SAFETY SUMMARY
All safety related regulations, local codes and instructions that
appear in this document or on equipment must be observed to
ensure personal safety and to prevent damage to either the
device or equipment connected to it.
Do not use these products to replace proper safety interlocking.
No software-based device (or any other solid-state device) should
ever be designed to be responsible for the maintenance of
personnel safety or consequential equipment not equipped with
safeguards. Red Lion disclaims any responsibility for damages,
either direct or consequential, that result from the use of this
equipment in a manner not specified.
ORDERING INFORMATION
DESCRIPTION PART NUMBER
Graphite Module, 4 Analog Outputs GMOUT400
A listing of the entire Graphite family of products and accessories
can be found at www.redlion.net.
CAUTION: Risk of Danger.
Read complete instructions prior to
installation and operation of the unit.
WARNING - EXPLOSION HAZARD - Do not disconnect
equipment unless power has been switched off or area is
known to be non-hazardous.
WARNING - EXPLOSION HAZARD - Substitution of
components may impair suitability for Class I, Division 2
4.65
(118)
1.25 (32)
2.97 (76)
FOR USE IN HAZARDOUS LOCATIONS:
Class I, Division 2, Groups A, B, C, and D
T4
C
C
US
US
UL
R
LISTED
IND.CONT. EQ.
E317425
II 3 G Ex nA IIC T4 Gc
-40°C ≤ TAMB ≤ 75°C
DEMKO 14 ATEX 1387X
IECEx UL 15.0035X
UL22UKEX2574X
C
C
US LISTED
US LISTED
UL
R
IND. CONT. EQ.
E302106
DIMENSIONS In inches (mm)
2
Drawing No. LP0920 Revised 04/2023
SPECIFICATIONS
1. POWER: Power will be supplied by the Graphite host device.
Some modules, depending on usage may consume high levels
of power. This may limit the total number of modules that can
be installed on a single Graphite host. Check the Graphite
module and Graphite host data sheets for specific usage and
power requirements.
GMOUT4 Max Power: 4.3 W
2. LEDs:
STS - Status LED shows module condition.
ALM - Alarm LED is lit when an internal alarm condition exists.
3. MEMORY: Non-volatile memory retains all programmable
parameters.
4. COMMUNICATIONS: Provided by the Graphite host device
5. OUTPUTS:
Channels: 4 independent outputs
Response Time: 25 msec max. to within 99% of final value
Output Range: software selectable
OUTPUT
RANGE
ACCURACY *
18 TO 28 °C
10 TO 75% RH
ACCURACY *
-40 TO 75 °C
0 TO 85% RH
COMPLIANCE RESOLUTION
0 to 5
VDC 0.2% of span 0.4% of span 10K Ω min. 1/30,000
0 to 10
VDC 0.1% of span 0.2% of span 10K Ω min. 1/60,000
-10 to
+10 VDC 0.1% of span 0.2% of span 10K Ω min. 1/60,000
0 to 20
mA 0.1% of span 0.2% of span 500 Ω max. 1/60,000
4 to 20
mA 0.1% of span 0.2% of span 500 Ω max. 1/48,000
* The accuracy is specified after 20 minutes warmup; in a non-
condensing environment; and includes linearity errors.
6. ISOLATION LEVEL: The outputs are isolated from each other,
and are isolated from the power supply. 500 V @ 50/60 Hz
for 1 minute between any of the outputs and the Host power
supply input.
7. ENVIRONMENTAL CONDITIONS:
Operating Temperature Range: -40 to 70 °C TAMB, or lowest
range among equipment used in your Graphite system.
Consult the user manual or www.redlion.net/OpTemp for
further details.
Storage Temperature Range: -40 to +85 °C TAMB
Operating and Storage Humidity: 0 to 85% max. Relative
humidity, non-condensing
Altitude: Up to 2000 meters
8. CERTIFICATIONS AND COMPLIANCES:
CE Approved
EN 61326-1 Immunity to Industrial Locations
IEC/EN 61010-1
RoHS Compliant
ATEX Approved
II 3 G Ex nA IIC T4 Gc
DEMKO 14 ATEX 1387X
EN 60079-0, -15
IECEx Approved
Ex nA IIC T4 Gc
IECEx UL 15.0035X
IEC 60079-0, -15
UKEX Approved
UL22UKEX2574X
UL Listed: File #E302106
UL Hazardous: File #E317425
ABS Type Approval for Shipboard Applications
9. CONSTRUCTION: Case body is all metal construction.
10. CONNECTIONS: Removable wire clamp screw terminal blocks.
Wire Gage: 28-16 AWG (0.32 mm - 1.29 mm) terminal gage
wire
Torque: 1.95-2.21 inch-lbs (0.22-0.25 N-m)
11. MOUNTING: Screws to host
12. WEIGHT: 8 oz (224 g)
PORT 3
ETHERNET
B
ISOLATED
A
POWER
SUPPLY
+
-
VDC
GRAPHITE HOST GMOUT400 - ANALOG OUTPUT MODULE
PORT 2
A
COMMUNICATIONS
A
PORT 1
PROGRAMMING
POWER
SUPPLY
C
OUTPUT
CHANNEL 1
4-20mA
0-5V
+/-10V
0-20mA
ISOLATED
V+
V-
I+
I-
0-10V
V- +/-10V
E
OUTPUT
0-20mA
4-20mA
I+
I-
ISOLATED
CHANNEL 3
0-5V
0-10V
V+
I- 4-20mA
F
ISOLATED
CHANNEL 4
OUTPUT
0-10V
0-20mA
+/-10V
I+
V-
0-5V
V+
V- +/-10V
D
OUTPUT
0-20mA
4-20mA
I+
I-
ISOLATED
CHANNEL 2
0-5V
0-10V
V+
Block Diagram for GMOUT
3
Revised 04/2023 Drawing No. LP0920
EMC INSTALLATION GUIDELINES
Although Red Lion Controls products are designed with a high
degree of immunity to Electromagnetic Interference (EMI), proper
installation and wiring methods must be followed to ensure
compatibility in each application. The type of the electrical noise,
source or coupling method into a unit may be different for various
installations. Cable length, routing, and shield termination are
very important and can mean the difference between a successful
or troublesome installation. Listed are some EMI guidelines for a
successful installation in an industrial environment.
1. A unit should be mounted in a metal enclosure, which is
properly connected to protective earth.
2. Use shielded cables for all Signal and Control inputs. The
shield connection should be made as short as possible. The
connection point for the shield depends somewhat upon the
application. Listed below are the recommended methods of
connecting the shield, in order of their effectiveness.
a. Connect the shield to earth ground (protective earth) at one
end where the unit is mounted.
b. Connect the shield to earth ground at both ends of the cable,
usually when the noise source frequency is over 1 MHz.
3. Never run Signal or Control cables in the same conduit or
raceway with AC power lines, conductors, feeding motors,
solenoids, SCR controls, and heaters, etc. The cables should
be run through metal conduit that is properly grounded. This
is especially useful in applications where cable runs are long
and portable two-way radios are used in close proximity or if
the installation is near a commercial radio transmitter. Also,
Signal or Control cables within an enclosure should be routed
as far away as possible from contactors, control relays,
transformers, and other noisy components.
4. Long cable runs are more susceptible to EMI pickup than
short cable runs.
5. In extremely high EMI environments, the use of external EMI
suppression devices such as Ferrite Suppression Cores for
signal and control cables is effective. The following EMI
suppression devices (or equivalent) are recommended:
Fair-Rite part number 0443167251 (Red Lion #FCOR0000)
Line Filters for input power cables:
Schaffner # FN2010-1/07 (Red Lion #LFIL0000)
6. To protect relay contacts that control inductive loads and to
minimize radiated and conducted noise (EMI), some type of
contact protection network is normally installed across the
load, the contacts or both. The most effective location is
across the load.
a. Using a snubber, which is a resistor-capacitor (RC) network or
metal oxide varistor (MOV) across an AC inductive load is very
effective at reducing EMI and increasing relay contact life.
b. If a DC inductive load (such as a DC relay coil) is controlled
by a transistor switch, care must be taken not to exceed the
breakdown voltage of the transistor when the load is
switched. One of the most effective ways is to place a
diode across the inductive load. Most Red Lion products
with solid state outputs have internal zener diode
protection. However external diode protection at the load is
always a good design practice to limit EMI. Although the
use of a snubber or varistor could be used.
Red Lion part numbers: Snubber: SNUB0000
Varistor: ILS11500 or ILS23000
7. Care should be taken when connecting input and output
devices to the instrument. When a separate input and output
common is provided, they should not be mixed. Therefore a
sensor common should NOT be connected to an output
common. This would cause EMI on the sensitive input
common, which could affect the instrument’s operation.
Visit http://www.redlion.net/emi for more information on EMI
guidelines, Safety and CE issues as they relate to Red Lion
products.
HARDWARE INSTALLATION
The physical order of all installed modules must match the
modules order in Crimson. Torque screws to 6.0 pound-force inch
[96 ounce-force inch] (0.68 Nm).
REMOVE RUBBER
MODULE PLUG
WARNING: Disconnect all power to
the unit before installing or removing
modules.
4
Drawing No. LP0920 Revised 04/2023
WIRING
WIRING CONNECTIONS
All conductors should meet voltage and current ratings
for each terminal. Also, cabling should conform to
appropriate standards of good installation, local codes and
regulations and be suitably rated for the temperatures of
the environment to which it is being installed. When wiring
the module, use the numbers on the label to identify the
position number with the proper function. Strip the wire,
leaving approximately 1/4" (6 mm) of bare wire exposed.
Insert the wire into the terminal, and tighten.
Te
rminals 13 to 18
Terminals 7 to 12
Terminals 1 to 6
V-
I-
V+
6
V-
V+
I+
2
54321
1
1298
71
110
V-
I-
I+
2
I-
V+
I+
3
181513 14 1716
I-
V-
V+
4
N/C
I+
N/C
WARNING - EXPLOSION HAZARD - Do
not connect or disconnect cables while
power is applied unless area is know to be
non-hazardous.
LEDs
STS - STATUS LED
The Status LED is a green LED that provides information
regarding the state of the module. This includes indication of the
various stages of the start-up routine (power-up), as well as any
errors that may occur.
Startup Routine
Off Module is currently running the boot loader and/or
being flash upgraded by Crimson.
Flashing Green Module switching to configuration.
Green Module performing normally.
Error States
Flashing Green Module is controlling properly, but has lost
communication with the Host.
ALM - ALARM LED
The Alarm LED indicates the presence of an input fault condition.
FIRMWARE UPGRADE
The module’s firmware is stored in flash memory so that
software/hardware conflicts are avoided, and so features can be
added in the future.
During a download, Crimson compares its own library of
firmware files with those stored in the module. If they do not
match, Crimson will download the necessary firmware.
CONFIGURATION
Programming is done via Crimson®software, a Windows®
compatible configuration interface. Please see the Crimson
manual for more information.
COPYRIGHT
©2023 Red Lion Controls, Inc. All rights reserved. Red Lion
and the Red Lion logo are trademarks of Red Lion Controls,
Inc. All other company and product names are trademarks of
their respective owners.
RED LION CONTROLS TECHNICAL SUPPORT
If for any reason you have trouble operating, connecting, or
simply have questions concerning your new product, contact Red
Lion’s technical support.
Support: support.redlion.net
Website: www.redlion.net
Inside US: +1 (877) 432-9908
Outside US: +1 (717) 767-6511
Red Lion Controls, Inc.
35 Willow Springs Circle York, PA 17406
LIMITED WARRANTY
(a) Red Lion Controls Inc. (the “Company”) warrants that all
Products shall be free from defects in material and workmanship
under normal use for the period of me provided in “Statement
of Warranty Periods” (available at www.redlion.net) current at
the me of shipment of the Products (the “Warranty Period”).
EXCEPT FOR THE ABOVE-STATED WARRANTY, COMPANY
MAKES NO WARRANTY WHATSOEVER WITH RESPECT
TO THE PRODUCTS, INCLUDING ANY (A) WARRANTY OF
MERCHANTABILITY; (B) WARRANTY OF FITNESS FOR
A PARTICULAR PURPOSE; OR (C) WARRANTY AGAINST
INFRINGEMENT OF INTELLECTUAL PROPERTY RIGHTS OF
A THIRD PARTY; WHETHER EXPRESS OR IMPLIED BY LAW,
COURSE OF DEALING, COURSE OF PERFORMANCE, USAGE
OF TRADE OR OTHERWISE. Customer shall be responsible for
determining that a Product is suitable for Customer’s use and that
such use complies with any applicable local, state or federal law.
(b) The Company shall not be liable for a breach of the warranty
set forth in paragraph (a) if (i) the defect is a result of Customer’s
failure to store, install, commission or maintain the Product
according to specicaons; (ii) Customer alters or repairs such
Product without the prior wrien consent of Company.
(c) Subject to paragraph (b), with respect to any such Product
during the Warranty Period, Company shall, in its sole discreon,
either (i) repair or replace the Product; or (ii) credit or refund the
price of Product provided that, if Company so requests, Customer
shall, at Company’s expense, return such Product to Company.
(d) THE REMEDIES SET FORTH IN PARAGRAPH (c) SHALL
BE THE CUSTOMER’S SOLE AND EXCLUSIVE REMEDY AND
COMPANY’S ENTIRE LIABILITY FOR ANY BREACH OF THE
LIMITED WARRANTY SET FORTH IN PARAGRAPH (a).
BY INSTALLING THIS PRODUCT, YOU AGREE TO THE TERMS
OF THIS WARRANTY, AS WELL AS ALL OTHER DISCLAIMERS
AND WARRANTIES IN THIS DOCUMENT.

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