Redexim Vibra-Sandmaster 1600 User manual

User manual and parts
book
Vibra-Sandmaster
Model: 1600
Serial number:
Translation of the original user manual
Kwekerijweg 8
3709JA Zeist
The Netherlands
T: (31)306933227
F: (31)306933228
E: [email protected]
www.redexim.com
NOTE:
IN THE INTERESTS OF SAFETY AND ACHIEVING THE BEST RESULT, IT IS
VERY IMPORTANT THAT THIS MANUAL IS READ CAREFULLY BEFORE
USING THE VIBRA-SANDMASTER.
1915 English 915.120.208

2
FOREWORD
Congratulations with the purchase of your Vibra-Sandmaster. This manual must be read carefully in
order to ensure safe and long-term operation of this Vibra-Sandmaster. Safe operation of this machine
is not possible if the user is not fully familiar with the contents of this manual.
The Vibra-Sandmaster is not a stand-alone machine. It is the responsibility of the user to use the
correct tractor. The user also has to perform safety-related checks on the tractor / Vibra-Sandmaster
combination including sound level, user instructions and risk analysis.
The Vibra-Sandmaster is solely intended for use on fields or other areas where grass can grow.
The general safety instructions will be covered on the next page. All users must be familiar with and
apply these instructions. There is a registration card below, which must be sent back in order to
process any future claims.
This user manual contains numerous instructions, which are numbered in sequence. This working
sequence must be adhered to. The pictogram indicates safety instructions. The pictogram
indicates a tip and/or note.
All information and technical specifications used are the most recent at the time of publication. Design
specifications are subject to change without notice.
This document is a translation of the original user manual.
The original user manual (Dutch language) is available on request.
WARRANTY CONDITIONS
THIS VIBRA-SANDMASTER IS SUPPLIED WITH A WARRANTY FOR DEFECTS IN MATERIALS.
THIS WARRANTY IS VALID FOR A PERIOD OF 12 MONTHS FROM THE DATE OF PURCHASE.
VIBRA-SANDMASTER WARRANTIES ARE SUBJECT TO THE “GENERAL CONDITIONS FOR
SUPPLY OF PLANT AND MACHINERY FOR EXPORT, NUMBER 188”, WHICH WERE PUBLISHED
UNDER THE AUSPICES OF THE UNITED NATIONS ECONOMIC COMMISSION FOR EUROPE.
REGISTRATION CARD
Complete the table below for your own records:
Machine serial number
Dealer name
Purchase date
Comments

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! SAFETY INSTRUCTIONS !
Fig. 1
The Vibra-Sandmaster is designed for safe use. This is
only possible if the safety instructions defined in this
manual are observed in full.
Read and understand (Fig. 1) the manual before
proceeding to use the Vibra-Sandmaster.
Failure to use the machine as described in the manual
can result in injury and/or damage to the Vibra-
Sandmaster.
(1) The Vibra-Sandmaster is solely intended for use on fields or other areas where grass
can grow.
The manufacturer accepts no liability whatsoever for incompetent use and any damage arising
from this; the user bears full responsibility for all risks arising from this.
The prompt and correct execution of the user, maintenance and repair instructions prescribed by
the manufacturer also constitutes competent use.
Inspect the area for treatment prior to using the Vibra-Sandmaster.
Remove any free-standing obstacles and avoid irregularities.
(2) The Vibra-Sandmaster has been manufactured in accordance with the latest
technological knowledge and is safe for use.
There is a risk of injury for the user and third parties if the machine is operated, maintained or
repaired by improper persons. This must be avoided!
Always use the Vibra-Sandmaster in combination with the correct tractor, as defined in the
technical data.
(3) All persons appointed by the owner as authorised to operate, perform maintenance on or repair
the Vibra-Sandmaster must have read and fully understood the content of the operation manual
and the Safety guidelines section in particular.
The user is responsible for a safe Tractor / Vibra-Sandmaster combination. The system as a
whole must be tested for sound, safety, risk and ease of use. User instructions must also be
drawn up.
(4) The user has an obligation to check the Vibra-Sandmaster for visible damage and defects
before use.
Changes to the Vibra-Sandmaster (including the operation) that are detrimental to safety must be
rectified immediately.
For safety-based reasons, adapting or adding to the Vibra-Sandmaster (with the exception of
factory approved changes) is not permitted as a rule.
Modifications to the Vibra-Sandmaster will render the current CE marking ineffective and the
person who performed the modifications is responsible for arranging new CE marking.
Check the Vibra-Sandmaster for loose bolts / nuts / parts prior to each use.
Regularly check any hydraulic hoses and replace these if damaged or show signs of ageing. The
replacement hoses must meet the manufacturer’s technical requirements.
If present, the hydraulic system must be depressurised at all times before performing any
activities on it.

4
The Vibra-Sandmaster may NEVER be used if the safety guards and safety stickers are not
present.
NEVER crawl underneath the Vibra-Sandmaster.
Tilt Vibra-Sandmaster if required.
NEVER get off the tractor while the engine is still running.
The Vibra-Sandmaster must be blocked to prevent it from lowering / driving off / sliding away
when performing maintenance, adjustment and repair activities.
Always switch off the tractor engine, remove the tractor ignition key and
disconnect PTO when performing maintenance, adjustment and repair activities (Fig. 2).
Fig. 2
Only use original Vibra-Sandmaster parts for maintenance or repair activities in order to
guarantee the safety of the machine and user.
Adjustments and repairs to the Vibra-Sandmaster must be performed by authorised,
technical staff only.
Maintain a repairs record.
(5) In addition to the instructions in this user manual, the prevailing safety standards and
Occupational Health and Safety regulations must be observed.
The governing procedures of the traffic regulations apply to use on public highways.
Transport of persons is not permitted!
Do not use the Vibra-Sandmaster during hours of darkness, heavy rain/storm or on slopes with a
gradient greater than 20 degrees.
All persons using the Vibra-Sandmaster must be familiar with all functions and operational
elements of the machine prior to commencing the activities.
Connect the Vibra-Sandmaster to the pulling vehicle as stated in the instructions.
(Injury hazard!)
Ensure that you have a clear long distance view and clear sight of the immediate vicinity.
There are safety stickers (Fig.5) on both sides of the Vibra-Sandmaster, one on the side panel (Fig.
with an identical meaning. These safety stickers must be clearly visible and legible at all times
and replaced when damaged.
Persons must STAY out of the hazard zone of the Vibra-Sandmaster when operational, as there
is a physical injury hazard due to rotating parts. (Fig. 3)

5
Fig. 3
Fig. 4
Maintain a safe distance of at least 4 metres! (Fig. 4)
Observe the permitted lifting capacity of the pulling vehicle.
Wear appropriate clothing. Wear steel toecap safety shoes, long trousers, secure long hair and
do not wear loose clothing.
Fig. 5
(7) Locations of safety stickers. (Fig 5.).
Used oil / grease constitutes an environmental hazard and must be disposed in accordance
with current regulations.

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EU DECLARATION
We,
Redexim BV
Utrechtseweg 127
3702 AC Zeist, the Netherlands
declare entirely under our own responsibility that the product:
VIBRA-SANDMASTER WITH MACHINE NUMBER AS STATED ON THE MACHINE AND IN THIS
MANUAL,
to which this declaration refers, complies with stipulation of the 2006/42/EC machine
directive and is in conformity with the following standards: NEN-EN-ISO 12100 : 2010 NEN-
EN-ISO 13857 : 2008
Zeist, 12-2-2013
A.C. Bos
Manager Operations & Logistics
Redexim Holland

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TABLE OF CONTENTS
FOREWORD ................................................................................................................. 2
WARRANTY CONDITIONS ........................................................................................... 2
REGISTRATION CARD................................................................................................. 2
! SAFETY INSTRUCTIONS ! ............................................................................... 3
EU DECLARATION ....................................................................................................... 6
1.0TECHNICAL DATA ........................................................................................................ 8
2.0GENERAL DESCRIPTION ............................................................................................ 8
3.0FIRST INSTALLATION, UNLOADING THE MACHINE FROM THE PALLET ............... 9
4.0LINKING UP THE VIBRA-MASTER WITH THE VERTI-QUAKE ................................ 11
5.0THE PTO ..................................................................................................................... 12
5.1LENGTH OF THE PTO ............................................................................................... 12
5.2USING THE PTO ......................................................................................................... 13
5.3PTO INFORMATION AND MAINTENANCE ............................................................... 13
5.4ABRIDGED MAINTENANCE SCHEDULE PTO .......................................................... 14
6.0CONNECTING TO THE TRACTOR ............................................................................ 15
7.0WORKING DEPTH ADJUSTMENT ............................................................................. 16
7.1SETTING LIFTING / LOWERING ORDER .................................................................. 17
7.2SETTING MATERIAL SUPPLY ................................................................................... 18
8.0USING THE VIBRA-SANDMASTER ........................................................................... 19
9.0OPERATING SPEED .................................................................................................. 19
10.0TRANSPORTING THE VIBRA-SANDMASTER .......................................................... 19
11.0START / STOP PROCEDURE .................................................................................... 20
12.0DISCONNECTING THE VIBRA-SANDMASTER ........................................................ 21
13.0TROUBLESHOOTING................................................................................................. 22
14.0LUBRICATING POINTS .............................................................................................. 23
14.1MAINTENANCE .......................................................................................................... 24
14.2REPLACING THE FILLING COULTERS ..................................................................... 25
14.3RETENSIONING THE CONVEYOR ............................................................................ 26

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1.0 TECHNICAL DATA
Model Vibra-Sandmaster 1600
Operating width 1.56 m (61.4”)
Operating depth 125-200 mm (4.9”-7.9”)
Tractor speed measured at 540 rpm
at PTO.
0.5 - 1.5 Km/h
0.3 - 0.9 mph
PTO rpm: (max.) 540
Weight 2035 Kg / 4486.4 lbs (without Verti-Quake 2516)
2650 Kg / 5842 lbs (with Verti-Quake 2516)
Number of Filling coulters 6
Distance between the Filling
coulters
260 mm (10.2”)
Thickness of the Filling coulters 25 mm (0.98”)
Recommended tractor Min. 65-90 hp with four-wheel drive
Maximum operating capacity 2400 m
2
/h
25833 ft2/h
Dimensions (with Verti-Quake 2516) 4,26x2,26x2,10mtr
167.7”x89”x82.7”
Hopper loading height 2.1m (82.7”) (Elevated machine)
1,5m (59”) (Deepest operating position)
Hopper capacity 1.5m
3
Hydraulic connection value 1 single operating valve (Elevating the machine)
2 double operating valves (Conveyor drive)
Flow min. 15 l/min (4 Gallon/min)
Pressure min.180 bar (2610 PSI)
Tyre pressure 0.8-1.8 bar (11.6-26 PSI)
Gearbox oil (See parts manual for specifications).
Lubricating grease EP2 + High Grade Grease HT Q9 (drive line)
2.0 GENERAL DESCRIPTION
The Vibra-Sandmaster is a machine that operates linked up in combination with another machine, the
Verti-Quake.
The combination makes grooves in the subsoil and fills the grooves with a material such as sand or
soil conditioner, up to a depth of 200mm.

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Fig. 6
3.0 FIRST INSTALLATION, UNLOADING THE MACHINE FROM THE
PALLET
To remove the pallet and place the machine on the floor horizontally, follow the instructions
below: (fig. 6)
!! NEVER CRAWL UNDERNEATH THE MACHINE !!
1. Take all unattached parts from the pallet and machine.
2. Remove the supports 1 out of the hopper.
3. Secure a hoisting cable to the lifting points.
Ensure that the cable / crane / lift can lift at least twice the weight of the
machine (see section 1.0 technical data, to obtain information about weight).
4. Slightly lift the machine to take the load off the pallet so that the bolts 3 can be unscrewed.
5. Remove the pallet supports 4.
6. Move the lowest pins 5 into the most forward position.
7. Lift the machine further so that the supports 1 can be mounted to the pins 5&6 and secure
with the corresponding clips (both sides of the machine).
8. Lift the machine further so that the rear wheels have lowered sufficiently to enable mounting
the locking pins 2 in hole 7. Secure with the corresponding clips (both sides of the machine).
!! WARNING! MAINTAIN A SAFE DISTANCE AS THE MACHINE MAY START TO
SLIDE !!
9. Remove the pallet 8 from underneath the machine.
10. Carefully and slowly lower the machine until its full weight is on the floor.
11. Remove the hoisting cables.

10
Fig. 7