Redexim Easy-Core User manual

User Manual
and Parts List Easy Core
Easy-Core
Translation of the original operating instructions
REDEXIM
Kwekerijweg 8
3709JA –Zeist –
The Netherlands
T: [phone]
E: [email protected]
www.redexim.com
1924 English 917.120.000

2
PREFACE
Congratulations with your Easy Core purchase. For the safe and prolonged operation of this
Easy Core, it is necessary to (have) read and understand this user manual.
Without the complete knowledge of the contents, you cannot operate this machine safely.
On the following page, the general safety instructions will be discussed first. Every user
should know and follow these. After this, a registration card is included, which should be
returned by mail, in order to be able to handle any future claims.
In this user manual, many instructions are in numerical order.
You should follow this order when taking any actions. Where the symbol appears, it
indicates safety instructions. Where the symbol is used, it indicates a hint and/or note.
GUARANTEE PROVISIONS
THIS EASY CORE IS SUPPLIED WITH A GUARANTEE AGAINST MATERIAL DEFECTS.
THIS GUARANTEE IS VALID FOR A PERIOD OF 12 MONTHS FROM THE DATE OF
PURCHASE.
EASY CORE GUARANTEES ARE SUBJECT TO THE “GENERAL CONDITIONS FOR
SUPPLY OF PLANT AND MACHINERY FOR EXPORT, NUMBER 188”, WHICH ARE
PUBLISHED UNDER THE AUSPICES OF THE UNITED NATIONS ECONOMIC
COMMISSION FOR EUROPE.
All information and technical specifications provided at the moment that this document is
published are the most recent ones. Design specifications may be changed without prior
notice.
This document is a translation of the original operating instructions.
Upon request, the original operating instructions are available in Dutch.
REGISTRATION CARD
Please fill in the form below for your own reference:
Serial number of machine
Dealer name
Purchase date
Remarks

3
! SAFETY REGULATIONS !
Fig.1
The Easy Core is designed for safe use. This is only
possible if the safety instructions as described in this
manual are observed in full.
Please read and understand (Fig.1) the manual before you
start using the Easy Core.
If the machine is not used, as described in the manual,
personal injury and/or damage to the Easy Core may
occur.
1) When using the machine, the operator should be skilled.
The manufacturer does not accept any responsibility for incompetent use and the
damage resulting from this; all risks that occur under such circumstances are the sole
responsibility of the user.
Incompetent use also includes not following the instructions for use, maintenance and
repair as prescribed by the manufacturer.
Before using the Easy Core, please inspect the area to be treated.
Remove loose obstacles and avoid irregularities.
2) The Easy Core is manufactured in accordance with the latest technological
knowledge, and can be used safely.
If the machine is used, maintained or repaired by incompetent persons, injury to both
the user and third parties may occur.
This should be avoided!
3) Any person appointed by the owner to operate, maintain or repair the Easy Core must
have read and fully understood the user manual and especially the Chapter Safety
Regulations.
The user is responsible for the safe use of the Easy Core.
4) The user is obliged to check for any visible damage or defects, before he/ she
uses the Easy Core.
Modifications to the Easy Core (including its operation) that adversely affect the
safety must be immediately remedied.
Any modifications or additions to the Easy Core (except for those approved by the
manufacturer) are in principle prohibited because of safety considerations.
If modifications have been carried out to the Easy Core, the current CE marking will
no longer be valid, and the person who carried out the modifications must personally
take care of a new CE marking.
Check the Easy Core, before every operation, for loose bolts/ nuts/ parts.
If present, regularly check the hydraulic hoses and replace them if they are damaged
or show signs of ageing. The replacement hoses must comply with the technical
requirements of the manufacturer.
If present, the hydraulic unit must always be made pressure-free, before activities are
carried out on it.

4
If the protective covers and safety stickers are absent, the Easy Core must NEVER
be used.
NEVER crawl under the Easy Core.
If necessary, you can tilt the Easy Core.
During maintenance, set up and repairs it is necessary to secure the Easy Core
against sinking/ driving off/ slipping away.
Always switch off the engine and disconnect the spark plug cable from the spark plug
during maintenance, set up and repairs. (Fig.2)
Fig.2
Only use original Easy Core parts for maintenance and repair, to ensure the safety of
the machine and the operator.
Repair activities on the Easy Core may only be carried out by authorised technical
staff.
Please keep a summary of the repairs.
5) Apart from the instructions in this user manual, the generally applicable, as well as
the Occupational Health and Safety Act, provisions must also be obeyed.
When the machine is used on the public road, the applicable provisions of the traffic
regulations also apply.
The transport of people is not allowed!
Do not use the Easy Core in the dark, during heavy rain/storm or on slopes with a
gradient exceeding 15 degrees.
6) Before starting the activities, all persons who will operate the Easy Core must be
informed of all the functions and operating elements thereof.
On the back of the Easy Core 104 and on the back and side board of the Easy Core
108, safety stickers are attached with an identical meaning. These safety stickers
must always be clearly visible and readable, and must be replaced if damaged.
During operation, NO persons without the proper personal protection may be
present in the danger area of the Easy Core, since there is danger of personal injury
resulting from moving parts. (Fig.4)

5
Fig.4
Fig.5
For bystanders without personal protective gear: please keep a minimum
distance of 4 metres! (Fig.5)
Be dressed correctly. Wear sturdy shoes with a steel toecap, long trousers, tie up
long hair, and do not wear loose clothing.
Use the correct personal protective gear in accordance with the applicable
Occupational Health and Safety Act and safety provisions.
Fig.6
Use certified hearing protection when using the machine! (Fig.6)
7) Safety and indication stickers
911.280.402
900.280.402
911.340.410
E3100356
E3100357

6
Description of stickers
911.280.402
Safety sticker concerning the use of machine
900.280.402
Safety sticker concerning reading the manual
911.340.410
Safety sticker concerning wearing hearing protection
E3100356
Pull to engage tines
E3100357
Forward to lower tines, back to raise tines

7
TABLE OF CONTENTS
PREFACE ..................................................................................................................... 2
GUARANTEE PROVISIONS......................................................................................... 2
REGISTRATION CARD................................................................................................. 2
SAFETY REGULATIONS ............................................................................................. 3
1.0 TECHNICAL DATA........................................................................................................ 8
2.0 ASSEMBLY INSTRUCTIONS........................................................................................ 9
3.0 USER MANUAL............................................................................................................11
4.0 EU DECLARATION......................................................................................................12
5.0 MAINTENANCE ...........................................................................................................13

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1.0 TECHNICAL DATA
Model
104
108
Engine
BUS
5.5 HP
Honda
5 HP
Operating width
360 mm
(14.2”)
520 mm
(20.5”)
Operating depth, up to
70 mm
(2 3/4”)
70 mm
(2 3/4”)
Hole distance
90 x 150 mm
(3 5/8” x 6”)
65 x 170 mm
(2 1/4” x 7”)
Capacity, up to
2043 m2/h
(21990 ft2/h)
2550 m2/h
(27448 ft2/h)
Number of pins
4
8
Standard hollow pin
22 x 16 x 70 mm
(7/8” x 5/8” x 2
3/4”)
22 x 16 x 70 mm
(7/8” x 5/8” x 2
3/4”)
Optional hollow pin
16 x 9.5 x 70 mm
(5/8” x 3/8” x 2
3/4”)
16 x 9.5 x 70
mm
(5/8” x 3/8” x 2
3/4”)
Optional massive pins
9.5 x 70 mm
(3/8” x 2 3/4”)
22 x 70 mm
(7/8” x 2 3/4”)
9.5 x 70 mm
(3/8” x 2 3/4”)
22 x 70 mm
(7/8” x 2 3/4”)
Operating dimensions
1450 x 650 x 1000
mm
(57” x 25.6” x
39.4”)
1600 x 800 x
950 mm
(63” x 31.5” x
37.4”)
Weight
118 kg
(260 lbs)
157 kg
(346 lbs)
Shipping dimensions
1080 x 710 x 660
mm
(42.5” x 30.3” x
26”)
1080 x 860 x
660 mm
(42.5” x 33.9” x
26”)
Shipping weight
124 kg
(273 lbs)
168 kg
(370 lbs)
Noise emissions measured
in working position (A-
weighted measurement in
accordance with EN-ISO
5395-1: 2013; EN-ISO 4871:
2009)
83 dB(A) (K=2.0)
82 dB(A)
(K=2.0)
Hand arm vibration emission
(Measurement in accordance
with EN-ISO 5395-1: 2013;
EN 12096: 1997)
10.24m/s2
.6g (6.28 m/s2)

9
2.0 ASSEMBLY INSTRUCTIONS
EASY CORE 104
Fig.7
1. UNFOLD the upper handle (A, Fig.7) and slide handle lock loops (B, Figure X) into
place to secure the upper handle to the lower.
2. ATTACH the tine lift cable (C, Fig.7) to the tine lever (D, Fig.7) in the center of the
handle by inserting the pin into it. Then attach the bail cable (E, Fig.7) to the bail (F,
Fig.7). Check to make sure the cables are functioning properly before operation and
not binding.
3. CHECK engine oil level and fll to proper level. Also check oil in gear reduction
reservoir and fll if necessary. See engine owner’s manual for type and amount of oil
to use.
4. CONNECT spark plug wire. Set the engine stop switch (G, Fig.7) to the ON position.

10
EASY CORE 108
NOTE: Items in ( ) can be referenced in the Parts Illustration and Parts List
1. REMOVE the two bolts and nuts from the hardware bag (item 4 and 38).
2. ATTACH the upper handle (item 73) into the side braces with the hardware (items 4
and 38). NOTE: The bail should be facing downward.
3. ATTACH the tine lift cable (item 16) to the Tine lever (item 30) upper hole on the
handle by inserting the pin (item 40) into it in the hole closest to the end of the handle.
Retain with pin (item 55).
4. ATTACH the bail cable (item 54) to the bracket on the handle (item 74) by
sandwiching the two nuts on the bracket and tightening. Install cable adjuster (item 52)
by threading it on the end of the cable until thread begins to show. NOTE: Protruding
portion of the threaded adjuster must be facing the operator when installed. Check to
make sure the cables are functioning properly before operation and not binding. If
adjustments are needed for belt tension on the bail cable, loosen the nuts and move
the sandwiching position up or down for the desired tension. NOTE: if the tension is
too loose the tines will not engage and if it is too tight premature wear could happen
to the belt.
5. CHECK engine oil level and fill to proper level. Also check oil in gear reduction
reservoir and fill if necessary. See engine owner’s manual for type and amount of oil
to use.
6. SET the engine stop switch, located on upper handle, to the ON position.