Reely Lightboard QC06 User manual

Lightboard „QC06“
Item no.: 20 98 75

Version 07/11

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Table of Contents
Page
1. Introduction ..................................................................................................................... 3
2. Intended Use ..................................................................................................................4
3. Scope of Delivery ............................................................................................................ 4
4. Explanation of Symbols .................................................................................................. 4
5. Product Description ........................................................................................................ 5
6. Safety Information ........................................................................................................... 6
a) General Information ................................................................................................. 6
b) Before Operation ..................................................................................................... 7
c) During Operation ..................................................................................................... 7
7. Notes on Batteries and Rechargeable Batteries ............................................................ 8
8. Connection Contacts and Displays ............................................................................... 10
9. Connection Options ...................................................................................................... 11
a) Power Supply ......................................................................................................... 11
b) Connecting the Power LEDs ................................................................................. 12
c) Connecting the LED Strips/LEDs .......................................................................... 13
d) Servo Connection .................................................................................................. 15
e) Interface Connection .............................................................................................. 16
10. Operation of the Lightboard .......................................................................................... 18
a) General Information ............................................................................................... 18
b) Selecting the Light Mode ....................................................................................... 22
c) Selecting the RC Input ........................................................................................... 23
d) Buzzer Configuration ............................................................................................. 24
11. PC Connection .............................................................................................................. 25
12. Maintenance and Care ................................................................................................. 26
13. Disposal ........................................................................................................................ 26
a) General Information ............................................................................................... 26
b) Batteries and Rechargeable Batteries ................................................................... 26
14. Technical Data .............................................................................................................. 27


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1. Introduction
Dear Customer,
Thank you for purchasing this product.
This product complies with the statutory national and European requirements.
To maintain this status and to ensure safe operation, you as the user must observe these operating
instructions!
These operating instructions are part of this product. They contain important
notes on commissioning and handling. Also consider this if you pass on the
product to any third party.
Therefore, retain these operating instructions for reference!
All company names and product names are trademarks of their respective owners. All rights
reserved.
If there are any technical questions, contact:

Tel. no.: +49 9604 / 40 88 80
Fax. no.: +49 9604 / 40 88 48
E-mail: [email protected]
Mon. to Thur. 8.00am to 4.30pm
Fri. 8.00am to 2.00pm

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2. Intended Use
The “QC06” lightboard is solely designed for private use in the model construction area and the
operating times associated with it.
The product must not become damp or wet. The electronics are designed for use at an operating
temperature from 0 °C to +40 °C.
This product is not suitable for other types of use. Any other use may damage the product,
causing dangers such as short-circuit, fire, electric shock, etc. Observe the safety instructions
under all circumstances!
Observe all safety information in these operating instructions. They contain important
information on handling of the product.
You are solely responsible for the safe operation of the model with lightboard!
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3. Scope of Delivery
• Lightboard “QC06”
• Interface foil cable
• Operating instructions
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4. Explanation of Symbols
The symbol with the exclamation mark points out particular dangers associated with
handling, function or operation.
The “arrow” symbol indicates special advice and operating information.

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5. Product Description
The electronics are not protected from moisture and other environmental influences
and must only be used inside the model. The in- and outputs have common plug
contacts or soldering contacts.
The “QC06” lightboard is an electronics PCB ready for operation that enables different functions
in a model.
1. Control of up to 6 super-light Power-LEDs
The lightboard has two switchable outputs with active power control; 1 - 3 super-light power
LEDs can be connected to each of them.
2. Control of light effects and displays
The lightboard has 8 LED-outputs that can be connected either to individual LEDs with the
required input resistor or 12 V-LED-strips. The LEDs or LED-strops can be used as running
lights, flashlight or to display operating conditions of the “QuadroCopter”. Channel 5-8 or an
external PPM signal can be used to switch the respective light patterns. Abuzzer is available for
acoustic output of warning signals.
3. Servo connection
Up to 4 servos (channels 5 - 8) can be connected to the lightboard and are then directly controlled
by the main control of the “QuadroCopter”.

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6. Safety Information
In case of damage caused by non-compliance with these operating instructions,
the warranty/guarantee will expire. We do not assume any liability for
consequential damage!
We do not assume any liability for damage to property or personal injury caused
by improper use or the failure to observe the safety instructions! In such cases
the warranty/guarantee will expire.
Dear Customer,
this safety information serves not only to protect the product, but also your own safety
and the safety of other persons. Therefore, read this chapter very carefully before
taking the product into operation!
a) General Information
Caution, important note!
Operating the model may cause damage to property and/or individuals. Therefore,
make sure that you are sufficiently insured when using the model, e.g. by taking out
private liability insurance. If you already have private liability insurance, verify whether
or not operation of the model is covered by your insurance before commissioning
your model.
• The unauthorized conversion and/or modification of the product is prohibited for safety and
approval reasons (CE).
• This product is not a toy and not suitable for children under 14 years of age.
• The product must not become damp or wet. The electronics are designed for use at an operating
temperature from 0 °C to +40 °C.
• If you do not have sufficient knowledge yet of how to operate remote-controlled models and
RC systems, please contact an experienced model sportsman or a model construction club.
• Do not leave packaging material unattended. It may become a dangerous toy for children.
• Should any questions arise that are not answered with the help of these operating instructions,
contact our Technical Advisory Service (for contact information see chapter 1) or another
expert.

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b) Before Operation
• Make sure that no other models are operated on the same channel (transmitter frequency)
within the range of the remote control. Otherwise, you will lose control of the remote-controlled
models! Always use different channels if you wish to operate two or several models in direct
proximity of each other simultaneously.
• Always switch on the transmitter first and then connect the model’s drive battery at once.
• Check the functional reliability of your model and of the remote control system. Watch out for
any visible damage such as defective plug connections, loose screws or damaged cables.
• Charge the drive battery, which is necessary for operation, as well as the rechargeable battery
needed in the remote control according the instructions indicated by the manufacturer.
• When connecting LEDs, servos or connection lines, ensure secure contact. Loose or loosened
plug connections may cause interferences leading to loss of the model.
c) During Operation
• Do not take any risks when operating the product! Your own safety and that of your environment
is solely down to you being responsible when dealing with the model.
• Improper operation may cause serious injury and property damage! Therefore make sure to
keep a sufficiently safe distance to persons, animals or objects during operation.
• Fly your model only if your ability to respond is unrestricted. The influence of tiredness, alcohol
or medication can cause incorrect responses.
• Never switch off the remote control (transmitter) while the model is in use.After landing, always
disconnect the drive battery from the model first. It is only after this that the remote control may
be turned off. Never switch off the transmitter during operation.
• Never expose your model or the remote control to direct sunlight or excessive heat for an
extended period of time.

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7. Notes on Batteries and Rechargeable Batteries
Despite the fact that handling batteries and rechargeable batteries in daily life
nowadays is a matter of fact, there are still numerous dangers and problems involved.
For LiPo/Lion rechargeable batteries in particular, various regulations must be
observed under any circumstances due to their high energy content (in comparison
to conventional NiCd or NiMH rechargeable batteries), because otherwise there is
danger of explosion and fire.
Ensure that you observe the following information and safety measures when handling
batteries and rechargeable batteries.
• Keep batteries/rechargeable batteries out of the reach of children.
• Do not leave any batteries/rechargeable batteries lying around openly. There is a risk of batteries
being swallowed by children or pets. In this case, see a doctor immediately!
• Batteries/rechargeable batteries must never be short-circuited, disassembled or thrown into
fire. There is a danger of explosion!
• Leaking or damaged batteries/rechargeable batteries can cause chemical burns to skin. Wear
suitable protective gloves when handling them.
• Do not recharge normal batteries. There is a risk of fire and explosion!
Only charge rechargeable batteries intended for this purpose. Use suitable battery chargers.
Non-rechargeable batteries (rated voltage 1.5 V) are meant to be used once only and must be
disposed of when empty.
• Always observe correct polarity (plus/+ and minus/-) of a battery pack when connecting the
rechargeable battery.
Wrong polarity may not only damage the flight model and the rechargeable batteries. There
also is a risk of fire and explosion.
• Never charge the enclosed drive battery immediately after use. Always leave the drive battery
to cool off first (at least 10 - 15 minutes).
• Only charge intact and undamaged batteries.
If the external insulation of the LiPo battery is damaged or if the rechargeable battery is deformed
or bloated, it must not be charged. In this case there is serious danger of fire and explosion!
• Never damage the outer cover of a drive battery, do not cut the foil cover, and do not prick the
LiPo battery with sharp objects. There is a risk of fire and explosion!

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• Always remove the drive battery that is to be charged from the model and place it on a fire-
proof support. Keep distance to flammable objects and never cover the rechargeable battery
or the charger.
• Never charge rechargeable batteries without supervision and only use chargers suitable for
the battery.
• Disconnect the batteries from the charger when they are fully charged.

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8. Connection Contacts and Displays
The lightboard has the following connection contacts or
jumper plugs:
PAD1: Plus solder connection
for supply voltage (+)
PAD2: Minus solder connection
for supply voltage (-)
PAD6: Plus solder connection
for power LED output L2
PAD7: Minus solder connection
for power LED output L2
PAD9: Plus solder connection
for power LED output L1
PAD10: Minus solder connection
for power LED output L1
X1: Jumper for buzzer
X2: Jumper for light mode
X3: Connection contacts
for LED or LED-strips 1 - 4
X4: Connection contacts
for LED or LED-strips 5 - 8
X5: Connection contacts for servo 1 (channel 5)
X6: Connection contacts for servo 2 (channel 6)
X7: Connection contacts for servo 3 (channel 7)
X8: Connection contacts for servo 4 (channel 8)
X9: Connection contacts for an external RC input signal
X10: Connection strip for the broad interface cable
X11: Jumper for the interface selection
X12: Serial interface
X13: Control connection for lines SA1, SA2 and Status
SW1: Jumper for the RC input selection
SW2: Reset button
BUZ1: Buzzer
For a detailed description of the different
contacts and the connection options, see the
following sections.
Figure 1
SW1
R2
T4
PAD1
CB4
C4
R21
X8 X7
X9
IC2
X6
X5
T5 T2 T3
Q1
X4 X3
C3
C2
X10
C16
C11
C10
C9
C8
C13
C12
C15
C14
IC1
R1
X2
SW2
BUZ1
R3
R6
R7
X1
+
X11 X12
R2
T4 T5 T2 T3
Q1
X10
C16
C11
C10
C9
C8
C13
C12
C15
C14
R23
+
-
L2
+
-
L1
CB3
PAD6
PAD7 PAD10 PAD9
R22
PAD2
-
IC3
IC4
L2
L1
X13
C1

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9. Connection Options
Caution, important!
To use the full scope of functions of the lightboard, the QuadroCopter must have
firmware 2.1 or newer. Older QuadroCopter models can be updated to the current
software using the optional configuration sets. The respective current firmware for
the lightboard and QuadroCopter is available online for download at conrad.com.
For more information on the current firmware, contact us (see chapter 1).
a) Power Supply
For proper function, the lightboard must be
connected to the 3-cell LiPo drive battery of the
QuadroCopter. For this, solder two connection lines
to the left side of the board, at the solder points
PAD1 (+) and PAD2 (-).
You can then lead the lines to the battery
connection of one of the two motor driver PCBs
and attach them to the solder connections there.
There also is the option of supplying the lightboard
via the balancer plug of the drive battery.
In this case, the 12 V connection lines of the
lightboard must be equipped with a suitable plug
connector (like on the balancer connection of the
charger). Only the respective outer contacts of the
plug connection are used for this.
Attention!
Always ensure correct polarity of the connection lines: Red = plus (+) and black =
minus (-). Connection with wrong polarity will destroy the lightboard!
The drive battery voltage is at the same time supplied to the lightboard through the
26-core broad cable (see figure 6, item 3). The plug connections are, however, not
intended for the high power loads appearing when using many LEDs.
PAD1
CB4
C4
+
+
-
L2
+
-
L1
CB3
PAD6
PAD7 PAD10 PAD9
PAD2
-
IC3
IC4
L2
L1
Figure 2

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b) Connecting the Power LEDs
The lightboard has two outputs for connection of power LEDs (L1 and L2). Up to three power
LEDs each can be connected in series to these outputs. Independently of the number of LEDs
(1 - 3), the output current is limited to 350 mA and the outputs are permanently short-circuit
proof. The typical current is at 300 mA.
Important!
Only use power LEDs that have a current of no more than 350 mA in continuous
operation and ensure sufficient cooling of the LEDs.
The LEDs are connected via the solder contacts of connections L1 and L2. Observe the
designations of the solder points.
PAD6: Plus solder connection for power LED output L2
PAD7: Minus solder connection for power LED output L2
PAD9: Plus solder connection for power LED output L1
PAD10: Minus solder connection for power LED output L1
When operating two or three LEDs at one output, they have to be switched in series. Always
observe correct polarity (see figure 3).
PAD1
CB4
C4
R21
+
+
-
L2
+
-
L1
CB3
PAD6
PAD7 PAD10 PAD9
R22
PAD2
-
IC3
IC4
L2
L1
Power LED1-3
+
-
+
-
+
-
Power LED1-3
+
-
+
-
+
-
Figure 3

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c) Connecting the LED Strips/LEDs
The light offers the possibility of directly soldering on up to eight LED strips with an operating
voltage of 12 V and a maximum power intake of 1 A/per strip.
Even if the MOSFET switching outputs (FDS6890A) can resist up to 7.5 A, it is recommended
not to load the separate outputs with more than 1 A due to the board layout and cooling.
If you want to solder in individual LEDs with a lower operational voltage of only 2 - 3 V,
a suitable dropping resistor (Rv) must be calculated. For calculation of the dropping resistor, you
should use an operational voltage of 12 V, since a freshly charged 3-cell LiPo battery may have
far more than 12 V instead of 11.1 V.
Example calculation:
Assuming that the light diode used has a supply voltage of 2.6 V and a power intake of 20 mA,
first the dropping resistor voltage must be calculated:
12 V – 2. 6 V = 9.4 V
If you want to switch two same diodes in sequence, 2 x 2.6 V = 5.2 V must be subtracted
from the operating voltage of 12 V.
For three same diodes, this is 3 x 2.6 V = 7.8 V to be subtracted from the operating
voltage of 12 V (12 V - 7.8 V = 4.2 V).
Now use Ohm’s law R = U : I to calculate the dropping resistance Rv:
Rv = 9.4 V: 0.02 A = 470 Ohm
Use the formula P = U x I to also calculate the output the dropping resistor must be able to
withstand:
9.4 V x 0.02 A = 0.188 W
A resistor with an output of ¼ W (0.25 W) would therefore be sufficient.
The respective upper connection contacts of the plugs X3 (L1 to L4) and X4 (L5 to L8) are
intended for the LEDs or LED strip connection. The lower connection contacts are connected to
the plus connection (+) of the drive battery (11.1 V of the LiPo battery).

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Connection pattern:
Figure 4 shows the scheme for the connection of a LED with dropping resistor at the output L1
and the connection of a 12 V light strip at the output L6.
Important!
When connecting LEDs and LED light strips, observe correct polarity of the connection
lines.
Practical advice:
Instead of connection wires, you may also solder 2.54 mm pin strips to the lightboard
at the connections X3 and X4. In connection with the matching socket strips, the
LEDs can be connected easily this way, and also easily removed or reordered if
required.
Figure 4
R2 T4
X9
IC2
T5 T2 T3
Q1
X4 X3
C3
C2
X10
C16
C11
C10
C9 C8
C13
C12
C15
C14
R1
R2 T4 T5 T2 T3
Q1
X10
C16
C11
C10
C9 C8
C13
C12
C15
C14
R23
Rv LED
12 V
L4
L3
L2
L1
L8
L7
L5 L6
+
-
+
-
C1

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d) Servo Connection
When the lightboard is installed in the QuadroCopter and the remote control was connected
programmed correctly, up to four servos (channel 5 - 8) can be connected to the lightboard and
operated by remote control. However, this is only possible if transmitter and receiver provide this
function.
The following plug contacts are intended for the servo connection:
X5: Servo 1 (Receiver output/channel 5)
X6: Servo 2 (Receiver output/channel 6)
X7: Servo 3 (Receiver output/channel 7)
X8: Servo 4 (Receiver output/channel 8)
Please observe that the impulse line (PPM) always has to be connected to the upper
pin of the three contact plugs when connecting the servos!
Figure 5
SW1 R2
CB4
C4
R21
X8 X7
X9
IC2
X6
X5
X10
R2
X10
CB3
R22
IC3
IC4
PPM
+
-
PPM
+
-
X11X11 X12

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e) Interface Connection
For a connection of the lightboard (1)
to the control board of the Quadro-
Copter (2), the lightboard comes with
a 26-wire foil cable (3) that must be
connected to the connection strip for
the broad interface cable (X10).
Later, when installing the lightboard in
the QuadroCopter, observe that the
two connection strips for the broad
interface cable (lightboard and control
board) are exactly across from each
other (see photo).
Important!
The flat cable must be attached precisely at a right angle to the lightboard or
controlboard and pushed in until the metal contacts are no longer visible.
Practical advice:
Later, during installation, connect the interface flat cable to the lightboard first and to
the controlboard of the QuadroCopter second.
R2 T4
X9
IC2
T5 T2 T3
Q1
X4 X3
C3
C2
X10
C16
C11
C10
C9 C8
C13
C12
C15
C14
R2 T4 T5 T2 T3
Q1
X10
C16
C11
C10
C9 C8
C13
C12
C15
C14
1
1
2
3
4
R1
R23 C1
26
4
Figure 6

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When inserting the lightboard into the QuadroCopter, the flat cable can be placed downwards in
a loop.
When placing the lightboard, observe a sufficient distance between lightboard and motor drive
PCB (4) and that the components cannot touch each other.
For a better overview, the motor and battery connection cables were left off of the
motor driver PCBs in figure 6.

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  
10. Operation of the Lightboard
a) General Information
First, connect the LEDs, LED strips, power LEDs and servos desired by you to the lightboard.
The 26-wire foil flat cable is long enough to operate the lightboard outside of the QuadroCopter
frame for testing and configuration.
Place a piece of plastic or another insulating material below it so that the danger of a
short circuit between the lightboard and other electronic components of the Quadro-
Copters is effectively prevented.
Then switch on the transmitter and connect the flight battery to the QuadroCopter.
If you supply the lightboard via the balancer plug of the flight battery, first connect this
plug and then the high-voltage plug.
This way, you can ensure that the 26-wire flat cable is not overloaded by the high
power of the connected power LEDs.
After a brief initialisation stage, the LEDs will light, flash or remain dark according to the light
mode set.
A total of 7 different modes are available and can be set individually via jumpers.
Additionally, every light mode can be switched to three conditions with an RC signal. For this
purpose, use a switch with centre position (high, neutral, low) or a slider or rotary control at the
transmitter.
For switching the light mode, channel 5 - 8 or an external servo signal (PPM) can be used.
In connection with the 7 different modes, the following light patterns result (see next page):

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Meaning of the abbreviations:
PPM: Control signal to switch the light sequence
L1 – L8: 12 V outputs for LEDs or LED strips
PL1/PL2: Outputs for the power LEDs
SA1: Switching output channel 5*
SA2: Switching output channel 6*
Status: Status display of the QuadoCopter**
SB: Slow Blink (400 ms on, 400 ms off)
FB: Fast Blink (200 ms on, 200 ms off)
SF: Single Flash (50 ms, 1 s pause)
DF: Double Flash (50 ms, 50 ms, 1 s pause)
Bat: Battery warning in 5 steps (>9.4 V = “OFF”; <9.4 V = “SF”; <9.2 V = “DF”;
<9.0 V = “SB”; <8.8 V = “FB”)
WB1, WB2: Alternative flashing (alternation every 100 ms)
Running light speed: Alternation every 100 ms
Mode PPM L1 L2 L3 L4 L5 L6 L7 L8 Buzzer Power LED L1 Power LED L2
High SA1 SA2 Status DF SF SB DF Bat Bat SA1 SA2
1Neutral SA1 SA2 Status DF SF SB OFF Bat Bat SA1 SA2
Low SA1 SA2 Status DF SF SB ON Bat Bat Bat DF
High SA1 SA2 Status DF SF SB DF Bat Status SA1 SA2
2Neutral SA1 SA2 Status DF SF SB OFF Bat Status SA1 SA2
Low SA1 SA2 Status DF SF SB ON Bat Status Bat DF
High Running light L1 to L8 Status SA1 SA2
3Neutral OFF Status SA1 SA2
Low Running light L8 to L1 Status Bat DF
High Inverted running light L1 to L8 Status SA1 SA2
4Neutral OFF Status SA1 SA2
Low Inverted running light L8 to L1 Status Bat DF
High Running light L1 to L4 SA1 Status SB Bat Status SA1 SA2
5Neutral OFF SA1 Status SB Bat Status SA1 SA2
Low Running light L4 to L1 SA1 Status SB Bat Status Bat DF
High Inverted running light L1 to L4 SA1 Status SB Bat Status SA1 SA2
6Neutral OFF SA1 Status SB Bat Status SA1 SA2
Low Inverted running light L4 to L1 SA1 Status SB Bat Status Bat DF
High WB1 WB2 SA1 SA2 Status SF DF Bat Status SA1 SA2
7Neutral WB1 WB2 SA1 SA2 Status SF OFF Bat Status SA1 SA2
Low WB1 WB2 SA1 SA2 Status SF ON Bat Status Bat DF

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* The switching outputs SA1 and SA2 are generated by the controlboard and can be influenced
via the remote control. Thus, there is the option of switching certain LEDs on or off specifically
via the transmitter. However, the transmitter and receiver also have to support channels 5 and
6. If you use these two switching outputs, use channel 7, 8 or an external PPM signal (e.g.
channel 9) for setting the different light modes.
Important!
For correct switching function, the servo paths for channels 5 and 6 must be set to
100% on either side.
** The status display indicates the respective condition of the QuadroCopter and can be a great
help for troubleshooting.
Please observe that the status display depends on the firmware used and will only be
available from version 2.1 up.
1. Finder: Slow pulse in status (1 s on , 1 s off)
2. Battery undervoltage: Fast pulse in status (0.5 s on , 0.5 s off)
3. Flight readiness: One pulse (0.5 s) in status shows readiness for flight
4. Zero reconciliation: One pulse (0.5 s) in status indicates the required zero reconciliation
5. Motor start: One pulse (0.5 s) in status indicates that the motors are started
6. Emergency landing: Continuous signal
After plugging on a rechargeable battery, either readiness for flight or an error code are
displayed:
1. Gyro zero point error rolling: One pulse, repeating (0.3 s on, 1 s off)
2. Gyro zero point error nodding: Two pulses, repeating (0.3 s on, 0.3 s off, 0.3 s on, 1 s off)
3. Gyro zero point error yaw: Three pulses, repeating (0.3 s on, 0.3 s off, 0.3 s on, 0.3 s off,
0.3 s on, 1 s off)
It an error occurs when the motors are started, it is indicated by the following error code:
1. Motor error front: Long pulse, short pulse, repeating (0.8 s on, 0.3 s on, 1 s off)
2. Motor error rear: Long pulse, two short pulses, repeating (0.8 s on, 0.3 s off, 0.3 s on, 0.3 s
off, 0.3 s on, 1 s off)
3. Motor error right: Long pulse, three short pulses, repeating (0.8 s on, 0.3 s off, 0.3 s on,
0.3 s off, 0.3 s on, 0.3 s off, 0.3 s on, 1 s off)
4. Motor error left: Long pulse, four short pulses, repeating (0.8 s on, 0.3 s off, 0.3 s on, 0.3 s
off, 0.3 s on, 0.3 s off, 0.3 s on, 0.3 s off, 0.3 s on, 1 s off)