Reer MOSAIC Micron Guide

Fieldbus modules
FIELDBUS MODULES
Installation and use

Fieldbus modules
8541654 • 12/04/2023 • Rev.0 2
MOSAIC FIELDBUS MODULES
TABLE OF CONTENTS
MOSAIC FIELDBUS MODULES.............................................................................................................................2
INTRODUCTION..................................................................................................................... 4
DESCRIPTION ..........................................................................................................................................................5
ELECTRICAL CONNECTIONS.................................................................................................... 5
Possible connections of MBx / MI-Bx modules................................................................... 6
Possible connections of MBU / MI-BU modules .................................................................. 7
MODULES FW VERSION < 3.0.0...........................................................................................................................8
SIGNALS AND PINOUT............................................................................................................ 9
Initial / Dynamic view ....................................................................................................... 9
Diagnostics signals........................................................................................................... 9
ModulE MBC / MI-BC ....................................................................................................... 10
ModulE MBD / MI-BD....................................................................................................... 11
ModulE MBP / MI-BP ........................................................................................................ 12
Module MBEC / MI-BEC.................................................................................................... 13
Module MBEI / MI-BEI ...................................................................................................... 14
ModulE MBEP / MI-BEP..................................................................................................... 15
Module MBEM / MI-BEM................................................................................................... 16
ModulE MBCCL / MI-BCCL ............................................................................................... 17
ModulE MBMR / MI-BMR .................................................................................................. 18
ModulE MBEPL ................................................................................................................ 19
Module MBU / MI-BU ....................................................................................................... 20
MODULES FW VERSION ≥ 3.0.0.........................................................................................................................21
SIGNALS AND PINOUTS ........................................................................................................ 23
Initial/Dynamic Phase Signalling ..................................................................................... 23
Diagnostics Signalling..................................................................................................... 23
MBEC / MI-BEC Module.................................................................................................... 24
MBEI / MI-BEI Module ...................................................................................................... 25
MBEP / MI-BEP Module..................................................................................................... 26
MBEM / MI-BEM Module................................................................................................... 27
MBECOM / MI-BECOM module ......................................................................................... 28
MBU / MI-BU module....................................................................................................... 29
PROCESS MAP .......................................................................................................................................................30
MBx MODULES: CYCLIC DATA ............................................................................................... 30
MBx MODULES: ACYCLIC DATA ............................................................................................. 31
MBx MODULES: GENERAL INFORMATION .............................................................................. 31
MBx MODULES: TROUBLESHOOTING..................................................................................... 33
"I/O index" Field ............................................................................................................. 34
"Diagnostics Code" Field ................................................................................................. 35
MI-Bx MODULES: CYCLIC DATA ............................................................................................. 36
MI-Bx MODULES: ACYCLIC DATA ........................................................................................... 36
MI-Bx MODULES: GENERAL INFORMATION............................................................................. 37
BUS CONFIGURATOR...........................................................................................................................................38
Graphic user interface..................................................................................................... 38
User interface for MBx modules ..................................................................................... 38
User interface for MI-Bx modules.................................................................................... 40
Connect Button (Command) ............................................................................................ 42
Write Button (Command)................................................................................................. 44
File Menu........................................................................................................................ 45

Fieldbus modules
8541654 • 12/04/2023 • Rev.0 3
Open Command............................................................................................................ 45
Save Command............................................................................................................. 45
Exit Command .............................................................................................................. 45
Setting Menu .................................................................................................................. 46
Select Language Command ............................................................................................ 46
Update Command (Firmware, Eeprom, Firmware Network)................................................ 46
Select Stack Command .................................................................................................. 46
Enable Backward Compatibility Command ....................................................................... 47
Factory Reset Command................................................................................................ 51
"?" Menu ......................................................................................................................... 52
"About..." Command...................................................................................................... 52
User Manual Command.................................................................................................. 52
MSD CONFIGURATION EXAMPLES AS SHOWN BY THE BUS CONFIGURATOR.............................. 53
INPUT STATUS OF THE MV MODULES .................................................................................... 54
PROCESS MAPS.....................................................................................................................................................55

Fieldbus modules
8541654 • 12/04/2023 • Rev.0 4
INTRODUCTION
The following tables describe the main characteristics of the BUS modules of the MOSAIC series according
to the firmware version.
Firmware version <3.0.0
Code
Installed stacks
Data source
Base
Ethernet
MBP
PROFIBUS DP-V1
MOSAIC Master
NO
MBD
DeviceNet
MOSAIC Master
NO
MBC
CANopen
MOSAIC Master
NO
MBCCL
CC-Link
MOSAIC Master
NO
MBMR
Modbus RTU
MOSAIC Master
NO
MBEPL
POWERLINK
MOSAIC Master
YES
MBEC
EtherCAT
MOSAIC Master
YES
MBEI
EtherNet/IP
MOSAIC Master
YES
MBEP
PROFINET
MOSAIC Master
YES
MBEM
Modbus TCP
MOSAIC Master
YES
MBU
None
MOSAIC Master
NO
MI-BP
PROFIBUS DP-V1
Micron barrier
NO
MI-BD
DeviceNet
Micron barrier
NO
MI-BC
CANopen
Micron barrier
NO
MI-BCCL
CC-Link
Micron barrier
NO
MI-BMR
Modbus RTU
Micron barrier
NO
MI-BEC
EtherCAT
Micron barrier
YES
MI-BEI
EtherNet/IP
Micron barrier
YES
MI-BEP
PROFINET
Micron barrier
YES
MI-BEM
Modbus TCP
Micron barrier
YES
MI-BU
None
Micron barrier
NO
Firmware version ≥ 3.0.0
Code
Installed stacks
Data source
Base
Ethernet
MBECOM
EtherCAT, EtherNet/IP, PROFINET, Modbus TCP
MOSAIC Master
YES
MBEC
EtherCAT
MOSAIC Master
YES
MBEI
EtherNet/IP
MOSAIC Master
YES
MBEP
PROFINET
MOSAIC Master
YES
MBEM
Modbus TCP
MOSAIC Master
YES
MBU
None
MOSAIC Master
NO
MI-BECOM
EtherCAT, EtherNet/IP, PROFINET, Modbus TCP
Micron barrier
YES
MI-BEC
EtherCAT
Micron barrier
YES
MI-BEI
EtherNet/IP
Micron barrier
YES
MI-BEP
PROFINET
Micron barrier
YES
MI-BEM
Modbus TCP
Micron barrier
YES
MI-BU
None
Micron barrier
NO

Fieldbus modules
8541654 • 12/04/2023 • Rev.0 5
DESCRIPTION
The MBx communication modules give access to various information relating to the Mosaic system,
while the MI-Bx communication modules give access to information relating to the Micron barriers. Both
modules allow sending of commands from the PLC.
Each device connected to the Mosaic inputs is characterized by an ON/OFF status and possible
diagnostics. The processing of the inputs based on the program loaded on Mosaic generates the
ON/OFF status of the safety outputs; diagnostics are also available for the latter.
Instead, the data coming from the Micron barriers concern the status of the beams (free or busy) or the
measurements.
ELECTRICAL CONNECTIONS
Install modules in an enclosure with a protection class of at least IP54.
The supply voltage to the modules must be 24Vdc 20% (PELV, compliant with
EN 60204-1 (Chapter 6.4)).
Do not use MOSAIC to supply external devices.
The same ground connection (0VDC) must be used for all system components.

Fieldbus modules
8541654 • 12/04/2023 • Rev.0 6
POSSIBLE CONNECTIONS OF MBX / MI-BX MODULES
In this case, the MBx and MI-Bx modules are connected to the data source (Master M1/M1S or Micron
barrier).
The connection of the PC via USB cable (USB "C" interface) is used to configure the module and, if
desired, to monitor the data arriving from the source.
The connection with the PLC is used for data exchange (both cyclic and acyclic) via the network
interface.

Fieldbus modules
8541654 • 12/04/2023 • Rev.0 7
POSSIBLE CONNECTIONS OF MBU / MI-BU MODULES
In this case, the MBU and MI-BU modules are connected to the data source (M1/M1S Master or Micron
barrier).
The connection of the PC via USB cable (USB "C" interface) is used to configure the module and, if
desired, to monitor the data arriving from the source.
The connection with the PLC does not exist because this type of module is not equipped with a network
interface.

Fieldbus modules
8541654 • 12/04/2023 • Rev.0 8
MODULES FW VERSION < 3.0.0
Each module is equipped with four connectors (Figure 1):
MSC five-way connector
to the MOSAIC system
Mini-USB connector
to a PC
BUS/LAN connectors
to the fieldbus or the Ethernet network (not present on MBU)
Front terminal strip
supply
TERMINAL STRIP CONNECTIONS (SIDE A - TOP)
TERMINAL STRIP CONNECTIONS (SIDE B - BOTTOM)
TERMINAL
SIGNAL
TERMINAL
SIGNAL
1
24VDC + 20%
5
-
2
-
6
RS-485 serial line - (A)
3
-
7
GND
4
GND
8
Serial line RS-485 + (B)
➔The lower connector with RS-485 interface is
used only for data exchange with the HM1
Table 1
Figure 1

Fieldbus modules
8541654 • 12/04/2023 • Rev.0 9
SIGNALS AND PINOUT
Initial / Dynamic view
MEANING
LED
ON
RUN
IN FAIL
EXT FAIL
LED1
LED2
GREEN
GREEN
RED
RED
RED/GREEN
RED/GREEN
Startup - Initial test
ON
ON
ON
ON
ON
ON
Waiting for configuration from M1/M1S
ON
OFF
OFF
OFF
OFF
OFF
Received configuration from M1/M1S
ON
ON
OFF
OFF
see the modules tables
Table 2 - Initial/dynamic view
Diagnostics signals
FAULT DIAGNOSIS
MEANING
LED
ON
RUN
IN FAIL
EXT FAIL
LED1
LED2
GREEN
GREEN
RED
RED
RED/GREEN
RED/GREEN
Internal fault microcontroller
ON
OFF
2 flashes*
OFF
see the modules tables
Internal board fault
ON
OFF
3 flashes*
OFF
Configuration Error
ON
OFF
5 flashes*
OFF
BUS communication Error
ON
OFF
5 flashes*
OFF
BUS communication interruption
ON
OFF
ON
OFF
Detected an identical module
ON
OFF
5 flashes*
5 flashes*
Table 3 - Fault diagnosis
* The LED frequency of flashing is: ON for 300ms and OFF for 400ms, with an interval between two
sequences of 1s.

Fieldbus modules
8541654 • 12/04/2023 • Rev.0 10
MODULE MBC / MI-BC
DB9 –male
(front view)
Pin
Signal
1
-
2
CAN_L
3
CAN_GND
4
-
5
CAN_SHIELD
6
-
7
CAN_H
8
-
9
-
Housing
CAN_SHIELD
LED OPR
STATUS
INDICATION
DESCRIPTION
GREEN
OPERATIONAL
OPERATIONAL status
GREEN blinking slow
PRE-OPERATIONAL
PRE-OPERATIONAL status
GREEN 1 flash
STOPPED
STOPPED status
GREEN blinking fast
Autobaud
Baud rate detection
RED
EXCEPTION
EXCEPTION status
LED ERR
STATUS
INDICATION
DESCRIPTION
OFF
-
Normal operation
RED 1 flash
Warning level
A bus error counter has reached the warning level
RED blinking fast
LSS
LSS service operative
RED 2 flashes
Event Control
Detected Node Guarding (NMT master or slave)
or Heartbeat (Consumer)
RED
Lack of BUS
BUS not working