Reer MOSAIC Micron Guide

Fieldbus modules
FIELDBUS MODULES
Installation and use

Fieldbus modules
8541654 • 12/04/2023 • Rev.0 2
MOSAIC FIELDBUS MODULES
TABLE OF CONTENTS
MOSAIC FIELDBUS MODULES.............................................................................................................................2
INTRODUCTION..................................................................................................................... 4
DESCRIPTION ..........................................................................................................................................................5
ELECTRICAL CONNECTIONS.................................................................................................... 5
Possible connections of MBx / MI-Bx modules................................................................... 6
Possible connections of MBU / MI-BU modules .................................................................. 7
MODULES FW VERSION < 3.0.0...........................................................................................................................8
SIGNALS AND PINOUT............................................................................................................ 9
Initial / Dynamic view ....................................................................................................... 9
Diagnostics signals........................................................................................................... 9
ModulE MBC / MI-BC ....................................................................................................... 10
ModulE MBD / MI-BD....................................................................................................... 11
ModulE MBP / MI-BP ........................................................................................................ 12
Module MBEC / MI-BEC.................................................................................................... 13
Module MBEI / MI-BEI ...................................................................................................... 14
ModulE MBEP / MI-BEP..................................................................................................... 15
Module MBEM / MI-BEM................................................................................................... 16
ModulE MBCCL / MI-BCCL ............................................................................................... 17
ModulE MBMR / MI-BMR .................................................................................................. 18
ModulE MBEPL ................................................................................................................ 19
Module MBU / MI-BU ....................................................................................................... 20
MODULES FW VERSION ≥ 3.0.0.........................................................................................................................21
SIGNALS AND PINOUTS ........................................................................................................ 23
Initial/Dynamic Phase Signalling ..................................................................................... 23
Diagnostics Signalling..................................................................................................... 23
MBEC / MI-BEC Module.................................................................................................... 24
MBEI / MI-BEI Module ...................................................................................................... 25
MBEP / MI-BEP Module..................................................................................................... 26
MBEM / MI-BEM Module................................................................................................... 27
MBECOM / MI-BECOM module ......................................................................................... 28
MBU / MI-BU module....................................................................................................... 29
PROCESS MAP .......................................................................................................................................................30
MBx MODULES: CYCLIC DATA ............................................................................................... 30
MBx MODULES: ACYCLIC DATA ............................................................................................. 31
MBx MODULES: GENERAL INFORMATION .............................................................................. 31
MBx MODULES: TROUBLESHOOTING..................................................................................... 33
"I/O index" Field ............................................................................................................. 34
"Diagnostics Code" Field ................................................................................................. 35
MI-Bx MODULES: CYCLIC DATA ............................................................................................. 36
MI-Bx MODULES: ACYCLIC DATA ........................................................................................... 36
MI-Bx MODULES: GENERAL INFORMATION............................................................................. 37
BUS CONFIGURATOR...........................................................................................................................................38
Graphic user interface..................................................................................................... 38
User interface for MBx modules ..................................................................................... 38
User interface for MI-Bx modules.................................................................................... 40
Connect Button (Command) ............................................................................................ 42
Write Button (Command)................................................................................................. 44
File Menu........................................................................................................................ 45

Fieldbus modules
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Open Command............................................................................................................ 45
Save Command............................................................................................................. 45
Exit Command .............................................................................................................. 45
Setting Menu .................................................................................................................. 46
Select Language Command ............................................................................................ 46
Update Command (Firmware, Eeprom, Firmware Network)................................................ 46
Select Stack Command .................................................................................................. 46
Enable Backward Compatibility Command ....................................................................... 47
Factory Reset Command................................................................................................ 51
"?" Menu ......................................................................................................................... 52
"About..." Command...................................................................................................... 52
User Manual Command.................................................................................................. 52
MSD CONFIGURATION EXAMPLES AS SHOWN BY THE BUS CONFIGURATOR.............................. 53
INPUT STATUS OF THE MV MODULES .................................................................................... 54
PROCESS MAPS.....................................................................................................................................................55

Fieldbus modules
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INTRODUCTION
The following tables describe the main characteristics of the BUS modules of the MOSAIC series according
to the firmware version.
Firmware version <3.0.0
Code
Installed stacks
Data source
Base
Ethernet
MBP
PROFIBUS DP-V1
MOSAIC Master
NO
MBD
DeviceNet
MOSAIC Master
NO
MBC
CANopen
MOSAIC Master
NO
MBCCL
CC-Link
MOSAIC Master
NO
MBMR
Modbus RTU
MOSAIC Master
NO
MBEPL
POWERLINK
MOSAIC Master
YES
MBEC
EtherCAT
MOSAIC Master
YES
MBEI
EtherNet/IP
MOSAIC Master
YES
MBEP
PROFINET
MOSAIC Master
YES
MBEM
Modbus TCP
MOSAIC Master
YES
MBU
None
MOSAIC Master
NO
MI-BP
PROFIBUS DP-V1
Micron barrier
NO
MI-BD
DeviceNet
Micron barrier
NO
MI-BC
CANopen
Micron barrier
NO
MI-BCCL
CC-Link
Micron barrier
NO
MI-BMR
Modbus RTU
Micron barrier
NO
MI-BEC
EtherCAT
Micron barrier
YES
MI-BEI
EtherNet/IP
Micron barrier
YES
MI-BEP
PROFINET
Micron barrier
YES
MI-BEM
Modbus TCP
Micron barrier
YES
MI-BU
None
Micron barrier
NO
Firmware version ≥ 3.0.0
Code
Installed stacks
Data source
Base
Ethernet
MBECOM
EtherCAT, EtherNet/IP, PROFINET, Modbus TCP
MOSAIC Master
YES
MBEC
EtherCAT
MOSAIC Master
YES
MBEI
EtherNet/IP
MOSAIC Master
YES
MBEP
PROFINET
MOSAIC Master
YES
MBEM
Modbus TCP
MOSAIC Master
YES
MBU
None
MOSAIC Master
NO
MI-BECOM
EtherCAT, EtherNet/IP, PROFINET, Modbus TCP
Micron barrier
YES
MI-BEC
EtherCAT
Micron barrier
YES
MI-BEI
EtherNet/IP
Micron barrier
YES
MI-BEP
PROFINET
Micron barrier
YES
MI-BEM
Modbus TCP
Micron barrier
YES
MI-BU
None
Micron barrier
NO

Fieldbus modules
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DESCRIPTION
The MBx communication modules give access to various information relating to the Mosaic system,
while the MI-Bx communication modules give access to information relating to the Micron barriers. Both
modules allow sending of commands from the PLC.
Each device connected to the Mosaic inputs is characterized by an ON/OFF status and possible
diagnostics. The processing of the inputs based on the program loaded on Mosaic generates the
ON/OFF status of the safety outputs; diagnostics are also available for the latter.
Instead, the data coming from the Micron barriers concern the status of the beams (free or busy) or the
measurements.
ELECTRICAL CONNECTIONS
Install modules in an enclosure with a protection class of at least IP54.
The supply voltage to the modules must be 24Vdc 20% (PELV, compliant with
EN 60204-1 (Chapter 6.4)).
Do not use MOSAIC to supply external devices.
The same ground connection (0VDC) must be used for all system components.

Fieldbus modules
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POSSIBLE CONNECTIONS OF MBX / MI-BX MODULES
In this case, the MBx and MI-Bx modules are connected to the data source (Master M1/M1S or Micron
barrier).
The connection of the PC via USB cable (USB "C" interface) is used to configure the module and, if
desired, to monitor the data arriving from the source.
The connection with the PLC is used for data exchange (both cyclic and acyclic) via the network
interface.

Fieldbus modules
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POSSIBLE CONNECTIONS OF MBU / MI-BU MODULES
In this case, the MBU and MI-BU modules are connected to the data source (M1/M1S Master or Micron
barrier).
The connection of the PC via USB cable (USB "C" interface) is used to configure the module and, if
desired, to monitor the data arriving from the source.
The connection with the PLC does not exist because this type of module is not equipped with a network
interface.

Fieldbus modules
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MODULES FW VERSION < 3.0.0
Each module is equipped with four connectors (Figure 1):
MSC five-way connector
to the MOSAIC system
Mini-USB connector
to a PC
BUS/LAN connectors
to the fieldbus or the Ethernet network (not present on MBU)
Front terminal strip
supply
TERMINAL STRIP CONNECTIONS (SIDE A - TOP)
TERMINAL STRIP CONNECTIONS (SIDE B - BOTTOM)
TERMINAL
SIGNAL
TERMINAL
SIGNAL
1
24VDC + 20%
5
-
2
-
6
RS-485 serial line - (A)
3
-
7
GND
4
GND
8
Serial line RS-485 + (B)
➔The lower connector with RS-485 interface is
used only for data exchange with the HM1
Table 1
Figure 1

Fieldbus modules
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SIGNALS AND PINOUT
Initial / Dynamic view
MEANING
LED
ON
RUN
IN FAIL
EXT FAIL
LED1
LED2
GREEN
GREEN
RED
RED
RED/GREEN
RED/GREEN
Startup - Initial test
ON
ON
ON
ON
ON
ON
Waiting for configuration from M1/M1S
ON
OFF
OFF
OFF
OFF
OFF
Received configuration from M1/M1S
ON
ON
OFF
OFF
see the modules tables
Table 2 - Initial/dynamic view
Diagnostics signals
FAULT DIAGNOSIS
MEANING
LED
ON
RUN
IN FAIL
EXT FAIL
LED1
LED2
GREEN
GREEN
RED
RED
RED/GREEN
RED/GREEN
Internal fault microcontroller
ON
OFF
2 flashes*
OFF
see the modules tables
Internal board fault
ON
OFF
3 flashes*
OFF
Configuration Error
ON
OFF
5 flashes*
OFF
BUS communication Error
ON
OFF
5 flashes*
OFF
BUS communication interruption
ON
OFF
ON
OFF
Detected an identical module
ON
OFF
5 flashes*
5 flashes*
Table 3 - Fault diagnosis
* The LED frequency of flashing is: ON for 300ms and OFF for 400ms, with an interval between two
sequences of 1s.

Fieldbus modules
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MODULE MBC / MI-BC
DB9 –male
(front view)
Pin
Signal
1
-
2
CAN_L
3
CAN_GND
4
-
5
CAN_SHIELD
6
-
7
CAN_H
8
-
9
-
Housing
CAN_SHIELD
LED OPR
STATUS
INDICATION
DESCRIPTION
GREEN
OPERATIONAL
OPERATIONAL status
GREEN blinking slow
PRE-OPERATIONAL
PRE-OPERATIONAL status
GREEN 1 flash
STOPPED
STOPPED status
GREEN blinking fast
Autobaud
Baud rate detection
RED
EXCEPTION
EXCEPTION status
LED ERR
STATUS
INDICATION
DESCRIPTION
OFF
-
Normal operation
RED 1 flash
Warning level
A bus error counter has reached the warning level
RED blinking fast
LSS
LSS service operative
RED 2 flashes
Event Control
Detected Node Guarding (NMT master or slave)
or Heartbeat (Consumer)
RED
Lack of BUS
BUS not working

Fieldbus modules
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MODULE MBD / MI-BD
(front view)
Pin
Signal
Description
1
V-
Negative BUS power supply
2
CAN_L
CAN low bus line
3
SHIELD
Cable shield
4
CAN_H
CAN high bus line
5
V+
Positive BUS power supply
LED NET
STATUS
INDICATION
DESCRIPTION
GREEN
On-line connected
1 or more connections established
GREEN blinking (1Hz)
On-line non connected
No connection established
RED
Critical connection error
MBD unable to communicate
RED blinking (1Hz)
Time-out of 1 or more
connection
One or more I/O device in time-out
GREEN/RED alternate
TEST
MBD in Test
LED STS
STATUS
INDICATION
DESCRIPTION
GREEN
-
Normal operation
GREEN blinking (1Hz)
Pending
Configuration incomplete,
MBD waiting for activation
RED
Fatal error
One or more unrecoverable
errors detected
RED blinking (1Hz)
Error
One or more recoverable errors
detected
GREEN/RED alternate
TEST
MBD in Test

Fieldbus modules
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MODULE MBP / MI-BP
DB9 –female
(front view)
Pin
Signal
Description
1
-
-
2
-
-
3
B-line
Positive RxD/TxD, RS485 level
4
RTS
Request to send
5
GND Bus
0VDC (isolated)
6
5V
+5VDC (isolated/short circuit protected)
7
-
-
8
A-line
Negative RxD/TxD, RS485 level
9
-
-
Housing
Cable shield
Internally connected to the Anybus protective earth via
cable shield filters according to the PROFIBUS standard
LED MODE
STATUS
INDICATION
DESCRIPTION
GREEN
On-line
data exchange
GREEN blinking
On-line
CLEAR
RED blinking (1 flash)
Parameterization error
rif. IEC 61158-6
RED blinking (2 flashes)
PROFIBUS configuration error
configuration data MASTER or MBP wrong
LED STS
STATUS
INDICATION
DESCRIPTION
OFF
MBP not initialized
Status SETUP o NW_INIT
GREEN
Initialized
End of initialization NW_INIT
GREEN blinking
Initialized with diagnostic active
EXTENDED DIAGNOSTIC bit set
RED
Exception error
EXCEPTION status

Fieldbus modules
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MODULE MBEC / MI-BEC
LED STS
STATUS
INDICATION
DESCRIPTION
OFF
INIT
INIT or no power
GREEN
OPERATIONAL
OPERATIONAL state
GREEN blinking
PRE-OPERATIONAL
PRE-OPERATIONAL state
GREEN blinking (1 flash)
SAFE-OPERATIONAL
SAFE-OPERATIONAL state
Flickering
BOOT
Module in BOOT state
Red
(Fatal Event)
System locked
LED ERR
STATUS
INDICATION
DESCRIPTION
OFF
No error
No error or no power
RED blinking
Configuration not valid
Status change requested by master not
possible
RED blinking (1 flash)
Unsolicited state change
Slave device application has
changed the module state
RED blinking (2 flashes)
Watchdog timeout
Synch manager watchdog timeout
Red
Controller failure
Anybus module in EXCEPTION state
Flickering
Booting error
E.g. due to firmware download failure

Fieldbus modules
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MODULE MBEI / MI-BEI
LED NET
STATE
INDICATION / DESCRIPTION
OFF
No power or no IP address
GREEN
On-line, connected
GREEN blinking
On-line, not connected
RED
Duplicate IP address
RED blinking
Connection timeout
LED STS
STATE
INDICATION
DESCRIPTION
OFF
No power
-
GREEN
RUN state
-
GREEN blinking
Not configured
-
RED
Fatal error
One or more non-recoverable errors detected
RED blinking
Error
One or more recoverable errors detected
1. MBEI module comes with 2x RJ45 ports. This is a dual port switch
2. MBEI module supports both linear and ring topology (DLR, Device Level Ring)

Fieldbus modules
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MODULE MBEP / MI-BEP
LED NET
STATE
INDICATION
DESCRIPTION
OFF
Offline
•No power
•Connection with IO controller not present
GREEN
Online (RUN)
•Established connection with IO controller
•IO controller in RUN state
GREEN blinking
(1 flash)
Online (STOP)
•Established connection with IO Controller
•IO Controller in STOP state or IO data bad
•IRT synchronization not finished
GREEN blinking
Blink
Used to identify the network node
RED
Fatal event
Major internal error
(combined with a red module STS led)
RED blinking
(1 flash)
Station Name error
Station Name not set
RED blinking
(2 flashes)
IP address error
IP address not set
RED blinking
(3 flashes)
Configuration error
Expected identification differs from real identification
LED STS
STATE
INDICATION
DESCRIPTION
OFF
Not initialized
No power or Module in SETUP or NW_INIT state
GREEN
Normal operation
Module has shifted from the NW_INIT state
GREEN blinking
(1 flash)
Diagnostic event(s)
Diagnostic event(s) present
RED
Exception error
Device in state EXCEPTION
Fatal event
Major internal error
(combined with a red NET led module)
Alternating
RED/GREEN
Firmware update
Do NOT power off the module.
It could cause a permanent damage

Fieldbus modules
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MODULE MBEM / MI-BEM
LED NET
STATE
INDICATION / DESCRIPTION
OFF
Module in EXCEPTION state or no IP address
GREEN
On-line, at least one message received
GREEN blinking
On-line, waiting for first message
RED
IP address conflict, FATAL ERROR
RED blinking
Connection Timeout. No message received
LED STS
STATE
INDICATION / DESCRIPTION
OFF
No power
GREEN
Normal operation
RED
Major fault; module in state EXCEPTION (or fatal event)
RED blinking
Minor fault detected
Alternating RED/GREEN
Firmware update from file system in progress

Fieldbus modules
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MODULE MBCCL / MI-BCCL
(front view )
Pin
Signal
Description
1
DA
Positive RS485 RxD/TxD
2
DB
Negative RS485 RxD/TxD
3
DG
Signal Ground
4
SLD
Cable shield
5
FG
Protective Earth
LED NET
STATUS
DESCRIPTION
OFF
No network participation, timeout status (no power)
GREEN
Participating, normal operation
RED
Major fault (FATAL error)
LED ERR
STATUS
INDICATION
DESCRIPTION
OFF
No error (no power)
Normal operation
RED
Major fault
Exception or FATAL event
RED flickering
(Temporary flickering)
CRC
CRC Error
RED flashing
(Continuous flashing)
PARAMETERS
Station Number or Baud Rate
has changed since startup

Fieldbus modules
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MODULE MBMR / MI-BMR
DB9 –female
(front view)
Pin
Direction
Signal
Description
Housing
-
PE
Protective Earth
1
-
GND
Bus polarization 0VDC (isolated)
2
OUT
5V
Bus polarization +5VDC
(isolated)
3
IN
PMC
Connect to pin 2 for RS-232 /
Leave unconnected for RS-485
4
-
-
-
5
Bidirectional
B-line
RS-485 B-line
6
-
-
-
7
IN
Rx
RS-232 Data Receive
8
OUT
Tx
RS-232 Data Transmit
9
Bidirectional
A-line
RS-485 A-line
LED NET
STATE
INDICATION
DESCRIPTION
OFF
No power or no data exchange
-
YELLOW
Frame Reception or Transmission
Data exchange
RED
Fatal Error
One or more non-recoverable errors detected
LED STS
STATE
INDICATION
DESCRIPTION
OFF
Initializing or no power
-
GREEN
Module initialized
Module initialized –no error
RED
Fatal Error
One or more non-recoverable errors detected
RED blinking
(1 flash)
Communication fault or
configuration error
1. Invalid setting in Network Configuration Object
2. Setting in Network Configuration Object has been
changed during operation
RED blinking
(2 flashes)
Application diagnostic available

Fieldbus modules
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MODULE MBEPL
LED STS
STATE
INDICATION
DESCRIPTION
OFF
Off
Module is off, initializing, or not active.
GREEN fast flashing
(on 50ms - off 50ms)
NMT_CS_BASIC_ETHERNET
Basic Ethernet state:
no POWERLINK traffic has been detected.
GREEN single flash
NMT_CS_PRE_OPERATIONAL_1
Only asynchronous data.
GREEN double flash
NMT_CS_PRE_OPERATIONAL_2
Asynchronous and synchronous data. No PDO data.
Any process data sent is declared not valid and
received process data must be ignored in this state.
GREEN triple flash
NMT_CS_READY_TO_OPERATE
Ready to operate.
Asynchronous and synchronous data. No PDO data.
Any process data sent is declared not valid and
received process data must be ignored in this state.
GREEN
NMT_CS_OPERATIONAL
Fully operational. Asynchronous and synchronous
data. PDO data is sent and received.
GREEN slow flashing
(ON 200ms - OFF 200ms)
NMT_CS_STOPPED
Module stopped (for controlled shutdown, for
example). Asynchronous and synchronous data.
No PDO data.
Any process data sent is declared not valid and
received process data must be ignored in this state.
RED
Error
If the ERROR LED also is red, a fatal event was
encountered.
LED ERR
STATE
INDICATION
DESCRIPTION
OFF
No error
No error
RED
Error
If the STATUS LED is not red, a non-fatal
error has been detected. If the STATUS LED
is red, a fatal event was encountered

Fieldbus modules
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MODULE MBU / MI-BU
LED CONNECT
STATE
INDICATION
DESCRIPTION
GREEN
USB connected
Module connected to Pc via USB
OFF
USB not connected
Module not connected