CLA-VAL CPC 138-01 Guide

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CL LA A- -V VA AL L C CP PC C 1 13 38 8- -0 01 1
`CLA-VAL Europe www.cla-val.ch [e-mail] 138601NE - 11/09
© Copyright CLA-VAL Europe - Specifications subject to change without notice - no contractual illustrations.
T
Te ec ch hn ni ic ca al l D Do oc cu um me en nt ta at ti io on n
•Engineering Capabilities
•Industry Experience
•Certification & Approvals
•Typical Applications
•Global
Operations
•Markets & Applications
`Table of Contents
•Main Function & Application
•Schematic Diagram
•Operating Data
•Main Valve Description
•Dimensions
•Installation & Maintenance
•Controls & Accessories
•Valve Specification Form

CLA-VAL CPC 138-01
Position Control Valve 4-20 mA
`CLA-VAL Europe www.cla-val.ch [e-mail] 1-138601DE A 10/09
© Copyright CLA-VAL Europe - Specifications subject to change without notice - no contractual illustrations.
`Simple, Reliable and Accurate
•Completely Automatic Operation
•Easy Adjustment and Maintenance
•Quality Approved Materials
•World Wide Support
`CLA-VAL SERIES CPC Main Function
The CLA-VAL SERIES CPC is a range of Electronic
Actuated Pilot control Valves that combine precise
control of field proven CLA-VAL hydraulic pilots with a
simple electronically actuated motor.
The CLA-VAL SERIES CPC valves, include a hydraulic
pilot and integral controller which accepts a remote set-
point command input to make smooth adjustments to
the pilot.
`CLA-VAL CPC 138-01 Typical Application
The CLA-VAL CPC 138-01 is designed as a direct acting
valve for opening/closing or regulating a pressure, flow or
level.
The simple remote changing (4-20 mA analog) of valve set-
point is suitable for many applications where the process
variable is monitored separately and a SCADA or similar
remote control system provides valve control.
Make your Valve even Better!
LFS Option? Control Low flows or night flows
KO Option? Extend valve life with Anti-Cavitation trim
KG1 Option? Use stem cleaning for harsh water
Maintenance? Check on periodic maintenance
Environment? Adapt to high temperatures or frost risk
Security? Add hydraulic safety back-up to your valve
Protection? Remove excessive system overpressures
Corrosion? Protect your valve with upgraded materials
Not just Products but Solutions: contact CLA-VAL!
CLA-VAL
CPC 138-01
"Anti-Shock" Air
Release & Vacuum
Break Valves
AQUA 70-506
Strainer
AQUA 90-501
CPC
Remote set point
Recommended typical assembly for CLA-VAL automatic
control valves
The H-Strainer AQUA 90-501 combined with the "anti-shock"
air release & vacuum break valve AQUA 70-506 are added
system products for the best CLA-VAL regulation.

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CLA-VAL CPC
Actuated Position Control 4-20 mA
`CLA-VAL Europe www.cla-val.ch [e-mail] 1-LIN040DE A 02/10
© Copyright CLA-VAL Europe - Specifications subject to change without notice - no contractual illustrations.
`Simple, Reliable and Accurate
•Key Points and Description
•Accurate 4-20 mA Position Control Actuator
•Pressure, Level or Flow Control
•Easy interfacing to SCADA 4-20 mA
•Submersible (IP-68)
•Extended Electronic Protection
•Motor 24 VDC and powered with only 6 W!
The CLA-VAL CPC SERIES includes all valves with the Electronic
Position Actuator. CPC provides accurate remote 4-20 mA set-
point adjustments and can adjust pressure, flow or even reservoir
level by positioning the valve precisely and smoothly between the
fully closed and the fully open position.
Used for large water supply systems, transport pipelines or
industrial applications the CLA-VAL CPC position control is a
Hydraulic Actuator combined with Electronic « brushless » Motor
Technology.
The CPC Actuator adjusts valve operating
position by controlling its lift, using hydraulic
forces present in the main valve, it creates a
balance between inlet, outlet and cover
chamber pressure. Valve inlet water
pressure enters in the valve cover chamber
through a calibrated fixed orifice. Water flows
out of cover chamber to valve outlet through
the stem tube and a variable orifice as
illustrated in (Fig. 1). The variable orifice size
is adjusted only by the CPC orifice coupling
(coloured brown on Fig. 1) by the
«brushless» motor, inducing the opening or
the closing of the main valve. The single
positioning of the orifice coupling is
completely independent of the main valve
diaphragm assembly and will produce
identical positioning of the main valve
diaphragm assembly, regardless of the
system pressure.
As shown in (Fig. 1) there is no mechanical
link between the orifice coupling and the
valve stem, which are operating as a servo-
piston unit. Consequently the «brushless»
motor provides frictionless operation
together with a very low power consumption
of 6 W to move (at an adjustable speed) the
orifice coupling up or down to reach any
prescribed valve position, Security sensors
and loss signal mode are integrated in the
motor assembly.
Electronic “brushless” Motor Technology
Hydraulic Actuator
Security Sensor
Fig. 1
Variable
orifice
outlet
Orifice
coupling
Stem
tube
Valve
stem
Motor
shaft

CLA-VAL CPC
Actuated Position Control 4-20 mA
`CLA-VAL Europe www.cla-val.ch [e-mail] 2-LIN040DE A 02/10
© Copyright CLA-VAL Europe - Specifications subject to change without notice - no contractual illustrations.
`How does a Hydraulically Balanced Actuator Regulate?
Valve Closing (Fig. 1)
The «brushless» motor drives the orifice coupling
downwards towards the requested set point which in
turn decreases the variable orifice size. Subsequently
less and less water discharges from the cover chamber
to the valve outlet (Vs). Water flowing from the valves
inlet port (Ve) enters the valve cover chamber via the
calibrated fixed orifice which becomes increasingly
greater than Vs generating the downward motion of the
diaphragm assembly. This closes the valve to the
prescribed set point corresponding to the analogical
[4-20 mA] signal transmitted to the «brushless» motor.
The displacement of water from the main valve
diaphragm assembly is performed purely hydraulically,
and there is no mechanical connection between the
orifice coupling and the valve stem.
In the set position, the inlet water Ve balances the
discharge water Vs, which explains why any in-balance
between these two values permits an immediate and
smooth reaction which delivers a smooth motion of the
internal diaphragm assembly.
In the completely closed position, the leakage created
by the mechanical tolerance between the orifice
coupling and the stem tube is stopped drip tight at the
outlet of the Electronic Position Actuator CPC by a
separate solenoid valve installed in its discharge line.
Valve Opening (Fig. 2)
The «brushless» motor drives the orifice coupling upwards
to the requested set point which in turn increases the
variable orifice size. Subsequently, more and more water is
discharged from the main valve cover chamber to the valve
outlet (Vs). Water entering into the valve cover Ve via the
calibrated orifice is not compensating for the water leaving
the top cover via Vs. This permits the diaphragm assembly
to move upwards which opens the valve to the prescribed
set-point corresponding to the analogical [4-20 mA] signal
transmitted to the «brushless» motor. The displacement of
the main valve diaphragm assembly is performed purely
hydraulically, since there is no mechanical connection
between the orifice coupling and the valve stem.
In the set position, the inlet water Ve is balancing the water
discharged via Vs, which explains why any in-balance
between these two values permits an immediate and
smooth reaction which delivers a smooth motion of the
internal diaphragm assembly.
Due to these CLA-VAL features both pressure differential
values [valve inlet ⇒cover chamber] or [cover chamber ⇒
valve outlet] are identical therefore any change of pressure
in the system does not affect the set position of the main
valve.
Fig. 1
Fig. 2
Orifice coupling
Stem tube
Orifice coupling
Stem tube

CLA-VAL CPC
Actuated Position Control 4-20 mA
`CLA-VAL Europe www.cla-val.ch [e-mail] 3-LIN040DE A 02/10
© Copyright CLA-VAL Europe - Specifications subject to change without notice - no contractual illustrations.
`Actuated Position Control 4-20 mA features
Design: The CLA-VAL CPC Actuated Position
Control is designed for continuous position control.
The CLA-VAL CPC can be assembled on all
CLA-VAL valves up to GE300/NGE400 with specific
speed adjustment. Refer to specific datasheet for
more information.
`Technical data:
Electrical Specifications
Electrical Power: •24 VDC, 6 / 10 / 15 rpm / sizes
300 mA max. load draw
85 mA stand-by (no load draw)
Power Protection: Max. 32 VDC over voltage
Max. 1000 mA torque load
Reverse polarity & short circuit
80°C stop @ high temperature
Led display: Green led
Electrical connection: 2 x Moulded 10 m cables
Input command: •4-20 mA (2 wires)
•2x dry contact (contact security)
Input 4-20 mA
Protection:
Max. 32 VDC over voltage
Optocoupler isolation @ CMR 1000 V
(CMR: common mode rejection)
Insulated (2 wires)
Output feedback: •4-20 mA (Output charge ≤500 Ω)
•2 x programmable position alarms 24
VDC / 240 VAC up to 1 A max.
Output 4-20 mA
Protection:
Max. 32 VDC over voltage
(The input dry contact and 4-20 mA
output have the same common or earth
but are not individually isolated)
Other Specifications
Sizes: GE 50 - 300 / NGE 80 - 400
Operating Pressure: PN 16 bar standard
Temperature range: -10°C to +80°C.
Rating: IP68 standard allowing full immersion
(solenoid, junction box, sensor, not
included in IP68)
Interface: Plug & Play / NT / 2000 / XP / Vista /
Win 7
Default mode
Troubleshooting: Refer to user manual for LED
diagnostics and codes: red-green-
blinking
Software: User friendly CLA-VAL Calibration
Software provides simple to program control features.
4-20 mA range settings are directly entered to match
desired flow or level values. The graphic interface is
self explanatory and offers a very simple way to
calibrate precise control values.
Internet Updates: All software updates are free and
available on the CLA-VAL web site.
PC Connection: Plugged directly in your PC USB
port or by Bluetooth e-Drive parameters and data are
instantly accessible through the calibration software.
PCB (Printed Circuit Board): Is build with the latest
technologies including high quality components. The
input is insulated (2 wires) and isolated to protect
against signal interference (common mode rejection
up to 1000 V). A resettable fuse is used to protect
against over voltage / reverse polarity. To prevent
condensation (humidity protection), heater starts
when internal temp falls below 5°C, the PCB includes
also tropical coating for moisture protection. The
position low and high is protected automatically cuts
power to prevent mechanical damage without loss of
original calibration. The Brushless motor is made for
continuous duty, higher efficiency and reliability.
MEXUSB20401A cable and MEXUSBADAPT is
required for programming and monitoring
Remote command
failure:
Options available: maintain current
position, go to 4 mA position, go to
20 mA position
Led indicator Maintenance port
Power supply cable
Input/Output cable
Security high
sensor
Security low
sensor

CLA-VAL CPC
Actuated Position Control 4-20 mA
`CLA-VAL Europe www.cla-val.ch [e-mail] 4-LIN040DE A 02/10
© Copyright CLA-VAL Europe - Specifications subject to change without notice - no contractual illustrations.
`4 Typical applications of the CLA-VAL series CPC
The CLA-VAL CPC SERIES receives a remote analogical signal [4-20 mA] over a SCADA system or equivalent. This
signal will act directly on the «brushless» motor, which will drive the orifice coupling until it reaches its corresponding set
value.
The CPC Actuator is particularly recommended if the user intends to apply a hydraulically operated control whilst
maintaining the flexibility to change its respective set value at anytime. The applications are numerous considering the
various parameters of a hydraulically operated system, whose four key applications are illustrated above and can be
listed as follows :
Inlet pressure control - Outlet pressure control - Rate of flow control - Level control
The CLA-VAL CPC main valve offers a
characteristic curve extremely well
adapted to a regulating process within a
SCADA supervision system.
In fact Fig. 1 illustrates the characteristic
curves of a butterfly (green) and ball
(blue) valve, as well as the one of the
CPC (red) main valve. This demonstrates
that the CLA-VAL CPC curve offers on
one hand a much wider regulating
range than the two other and on the other
hand a low opening value at small rate
of flow. These two conditions are the key
factors for any progressive, accurate and
sensible regulating operation which allows
the CLA-VAL CPC to offer such a wide
application range.
D
Do ow wn ns st tr re ea am m p pr re es ss su ur re e
(
(P P2
2) )
c co on nt tr ro ol l
L
Le ev ve el l ( (H H) )
c
co on nt tr ro ol l
U
Up ps st tr re ea am m p pr re es ss su ur re e
(
(
P
P1
1
)
)
c co on nt tr ro ol l
R
Ra at te e o of f f fl lo ow w ( (Q Q) )
c
c
o
o
n
n
t
t
r
r
o
o
l
l
4-20 mA Signal
Fig. 1
Characteristic curves
% Opening
Rate of flow
(
l/s
)
Qmax.

CLA-VAL CPC
Actuated Position Control 4-20 mA
`CLA-VAL Europe www.cla-val.ch [e-mail] 5-LIN040DE A 02/10
© Copyright CLA-VAL Europe - Specifications subject to change without notice - no contractual illustrations.
`4 Typical applications for the SERIES CLA-VAL CPC
Remote Set Point
The CPC actuator receives an analogical signal (4-20 mA) from a
SCADA system and automatically adjusts the «brushless» motor
until the valves position reaches the prescribed set point.
The CPC actuator is particularly recommended for applications
where the user wishes to keep a hydraulically operated system with
the ability to change the set-point of the valve. Applications are
numerous depending on the types of the parameters chosen.
Local Set Point
The CPC Actuator working together with an e-Smart/L2 electronic
controller provides automatic control of the system. E-Smart/L2
compares local feed-back signal with pre-programmed conditional
set-points and adjusts the valves position automatically until set-point
is reached.
Hydraulic Safety
In most CPC Actuator applications, it is possible to secure its
operation during electrical power failure by additional hydraulically
operated CLA-VAL pilot(s) which are added to its pilot circuit. These
allow the valve to maintain a safety value. E.g Pressure reducing,
pressure sustaining or maximum rate of flow until power is restored.
The above combination offers the advantage of not only controlling
the valve in the event of electrical power failure, but to increase the
flexibility of the CPC Actuator application, by adding to the basic
operation other hydraulically operated functions. These additional
features for the SERIES CLA-VAL CPC are highly appreciated in
applications where other variables have to be regulated during power
failure.
Autonomous Turbine
A particular feature of the CPC Actuator is its very low power
consumption with a voltage of 24 VDC. CLA-VAL has therefore taken
advantage of this and developed an autonomous turbine
hydraulically installed as bypass of the CPC Actuator operated valve.
The turbine can feed the CPC Actuator electrical motor and
eventually any other low power users, as transmission of data or
specific information.
The autonomous turbine, is mounted in bypass of the valve, is
producing 0,5 A at 24 VDC and works in parallel with a battery,
permitting actuation of the CPC motor.
Remote set point
Feedback
loop
e-Smart/L2
Local set point
Hydraulic
safety
Autonomous
turbine

CLA-VAL 100-01 NGE
Main Valve HYTROL
`CLA-VAL Europe www.cla-val.ch [e-mail] 1-HYN001DE B 01/08
`Simple, Reliable and Accurate
`CLA-VAL SERIES 100 Main Function
The CLA-VAL 100-01 HYTROL Valve is a
hydraulically operated, diaphragm actuated, globe
or angle pattern valve.
It consists of three major components: body,
diaphragm assembly and cover. The diaphragm
assembly is the only moving part, guided top and
bottom by a precision machined stem. The disc
retainer and rubber disc form a drip-tight seal with
the renewable seat when pressure is applied
above the diaphragm (cover chamber).
The CLA-VAL 100-01 is the basic valve used in
nearly in all CLA-VAL Automatic Control Valves.
`CLA-VAL 100-01 Principle of Operation
Full Open Operation:
When pressure in the cover
chamber is relieved to a lower
pressure or to atmosphere, the
pressure inlet opens the valve.
Tight Closing Operation:
When pressure from the inlet
pressure is applied to the cover
chamber, the valve closes drip-tight.
Modulating Control:
The valve is pressure operating
balanced. The CLA-VAL
"Modulating" Controls will allow the
valve to automatically compensate
for pressure changes.
`Usual Main Valves `More Information
HYTROL Main Valve / HYTROL NGE-316 100-01 Sheet #
TYTAN Main Valve 100-01 5Schematic Diagram HYN001TT
HYTROL Auxiliary Valve 000130TT 5Quick Valve Selection 000121DE
ROLL SEAL Main Valve 100-42 5Dimensions 000122DE-1
DELUGE Main Valve 100G 5Pressure Ratings & Materials 000123DE
`Other Functions : Please Contact CLA-VAL
There are 3 HYTROL body types:
NGE: New Globe Execution
GE: Globe Execution
AE: Angle Execution
Diaphragm
Cover
Disc retain &
Rubber disc
Stem
Body
Seat
Diaphragm
assembly
On/Off Control On/Off Control CLA-VAL Controls