RefPlus Guardian+ RC-C Owner's manual

R
PROGRAMMING
MANUAL
CONDENSER CONTROL
RC-C

2
R
SPECIFICATIONS ................................................................................................................................................................................. 3
REPLACEMENT PARTS ...................................................................................................................................................................... 3
TYPICAL WIRING DIAGRAM ........................................................................................................................................................... 4
OVERALL DIMENSIONS.................................................................................................................................................................... 5
INSTALLATION...................................................................................................................................................................................... 5
INTERFACE KEY DESCRIPTIONS................................................................................................................................................... 6
NAVIGATION PRINCIPLES ....................................................................................................................................................................................... 6
OPERATION PRINCIPLE.................................................................................................................................................................... 7
STATUS AND PROGRAMMING MENU & SUB-MENUS DIAGRAM ................................................................................... 14
MENUS AND PARAMETERS............................................................................................................................................................ 15
VERSION INFO ...................................................................................................................................................................................... 15
STATUS MENU........................................................................................................................................................................................ 15
FACTORY RESET PROCEDURE ........................................................................................................................................................... 19
SETTING UP YOUR CONTROLLER USING THE PROGRAMMING MENU .................................................................................... 21
1. FACTORY SETUP..................................................................................................................................................................................................... 21
SYSTEM SPECIFICATIONS................................................................................................................................................................................... 21
DIGITAL INPUTS.................................................................................................................................................................................................... 30
DELAYS .................................................................................................................................................................................................................. 31
ALARM BUZZERS .................................................................................................................................................................................................. 33
DEVICES RUN HOURS.......................................................................................................................................................................................... 33
ALARMS LOGGING RESET.................................................................................................................................................................................. 34
GENERAL STATUS (NON-ADJUSTABLE) ........................................................................................................................................................... 35
2. USER SETUP............................................................................................................................................................................................................. 36
SETPOINTS............................................................................................................................................................................................................ 37
MAIN PAGE RETURN DELAY............................................................................................................................................................................... 39
3. SERVICE MENU ....................................................................................................................................................................................................... 40
OFFSETS ......................................................................................................................................................................................... 40
BAND AND DYNAMIC “FAN ON”PRESSURE VALUES .................................................................................................................................... 41
4. CLOCK...................................................................................................................................................................................................................... 42
ALARM HISTORY....................................................................................................................................................................................................... 43
ALARM SYSTEM......................................................................................................................................................................................................... 44
SWITCHING THE CONDENSER CONTROL ON/OFF ............................................................................................................. 45
AUXILIARY DISPLAY SETUP............................................................................................................................................................. 46
CONTROLLER INPUTS & OUTPUTS ............................................................................................................................................. 47
Table of ConTenTs
IMPORTANT NOTE:
In this manual and in the controller interface:
• The system that requires the condenser to run is referred to as the REQUIRING UNIT.
• A STAGE is dened as one or more fans controlled simultaneously through a common signal.
• The refrigerant pressure is called R P.
• The outside temperature is called OT.
•
Modulating fans refer to ECM variable speed motors (Dynamic fans) or VFD controlled fans.
• ONE-SPEED and TWO-SPEED motors refer to single-speed and twin-speed motors.

3
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speCifiCaTions
ReplaCemenT paRTs
Sensors 1 refrigerant pressure sensor
1 outside temperature sensor
Voltage 208/240/480/575V
Control Voltage 24V (120/240V optional)
Power Input Refer to unit nameplate
Battery Life 10 years (program/data protection)
Operating conditions 14oF to 140oF (-10oC to 60oC), < 90% RH non-condensing
Communication
(optional) Modbus RTU, BACNET MSTP, MODBUS TCP/IP, BACNET IP, SNMP, LonWorks.
Please refer to the Replacement Parts Catalogue available online at www.refplus.com
(https://refplus.com/en/parts-services/)
All RefPlus products have a nameplate with a QR code that you can scan to obtain the unit’s technical pedigree
as well as a list of replacement parts.

4
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TypiCal WiRing DiagRam
#C3
DETAIL "B"
WHITEYELLOW
M#
TB
YELLOW
BLUE
BROWN
RED
ORANGE
V1 BLUE
U2
W2
U1 BLACK
WHITE
BLACK
ORANGE
TB
BLACK
GRAY
W1
V2
RED
RED
TWIN SPEED
WIRING
#C1 #C2
YELLOWWHITE
M#
TB
V1 BLUE
U2
W2
U1
RED
BROWN
ORANGE
YELLOW
BLUE
BLACK
WHITE
BLACK
ORANGE TB
W1
V2
BLACK
GRAY
RED
RED
#L3#L1 #L2#H2 #H3#H1
M4M3
M2M1
M6M5
CONTROL BOX
M8M7
M10M9
M# : Fan Motor
TB# : Motor Thermal Protection
MF# : Motor Fuses
# : Terminal Block
NFD : Non Fused Disconnect
AVV : Air Vent Solenoid Valve
CT# : Control Transformer
(100) : Line number
#L : Low Speed Contactor
#H : High Speed Contactor
#C : Main Contactor
#R : Relay
ATS : Air Temperature Sensor
ATF# : Auto Transformer Fuses
LTS : Liquid Temperature Sensor
ECM WIRING
GND
E1
#R1 #R2
DETAIL "A"
BLACKRED BLUE
24V GND D1 E1 14
L3L2L1
M# 1110V
BLACKRED BLUE
24V GND D1 E1 14
L3L2L1
M# 11
10V
0-10V SUPPLIED FROM
CAREL BOARD (J4)
(200)
(105)
(103)
(100)
(600)
(500)
(600)
(100)
(104)
(106)
(107)
(108)
(100)
(100)
(500)
(500)
(600)
(109)
(10##)
(1051)
(1061)
(1071)
(1081)
(600)
(500)
REMOTE DISPLAY:
REQUIRED WHEN DISPLAY NOT BUILT INTO THE BOARD
OPTIONAL WHEN DISPLAY BUILT INTO THE BOARD
6 PIN PHONE
CABLE.
50M MAX.
SUPPLIED
BY OTHER
(300)
(400)
(300)
(400)
CLASS II
(300)
(400)
NO13
NC13
C13
J18
C12
NO12
NC12
J17
NO10
J16
NO11
C9
NO9
C9
NO8
NC8
J15 C8
NO7
J14
C7
NO6
C7
C4
NO5
NO4
J4
J13
C4
NO2
J12
NO3
C1
NO1
J3 C1
RX +
RX -
GRN
J2
J11
G0
J1
G
Serial Cord
RS485
GRN
RX -
RX +
01
02
GENERAL ALARM DRY
CONTACT FOR REMOTE
INDICATION
ID14
ID10
ID13
J8
IDC13
IDC9
ID12
J7
ID11
ID9
GND
U7 J6
U8
U6
IDC1
ID8
ID7
J5
ID5
ID6
ID4
ID2
ID3
ID1
501
VG0
Y3
Y4
Y2
Y1
VG
GND
GND
U5
U4
GND
+VDC
U3
U1
U2
PRESSURE SENSOR
OUTSIDE TEMPERATURE
SENSOR
502
500 SIGNAL 24 V FROM THE REQUIRING UNIT
NOTES:
Wires number starting with 1 are BLUE
Wires number starting with 2 are are WHITE
Wires number starting with 3 are RED
Wires number starting with 4 are YELLOW
BLACK
L2
L1
L3
RED
BLUE
USE COPPER SUPPLY WIRES
600/3/60
N.F.D.
3R
2C
GA
CT2
250VA 120
600
3C
1R
4C
TB4
TB6
TB8
TB3
TB5
TB7
DETAIL "C"
100W
T1
CONTROL BOX HEATER
240
600
2R
FP
1A
CC
FS
10A
MDA
FS
1.5A
MDA
5C
TB10TB9
#R#
#L4
#H4
DETAIL "C"
503
500 FAN FAILURE (OPTIONAL) 504
500 CURRENT SENSOR #1 (OPTIONAL) 505
500 CURRENT SENSOR #2 (OPTIONAL) 506
500 CURRENT SENSOR #3 (OPTIONAL) 507
500 CURRENT SENSOR #4 (OPTIONAL) 508
500 CURRENT SENSOR #5 (OPTIONAL)
TWIN SPEED SETUP &
OPTI-MIST ADIABATIC SETUP
CT3
150VA
CT4
250VA
24
600
I1
I2
06
H3
AVV
B1
G
ATS
B2
G
LTS
(TO BE INST'L UNDER
ELECTRICAL BOX)
(TO BE INST'L ON
LIQUID HEADER)
2R1
INTERLOCK M7
M8
M5
M6
M3
M4
MF4
10A CC
MF3
10A CC
MF2
10A CC
M9
M10
MF5
10A CC
M2
M1
H2
H1
H3
X2
X1
X3
ATF1
8A CC
MF1
10A CC
5700VA DETAIL "A"
DETAIL "B"
J10
TO ECM FAN(S) 24
240
CT1
50VA
TO GTO G0
FROM CT1
1GAR1
For reference only. Refer to the wiring diagram supplied with your unit.

5
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oveRall Dimensions
insTallaTion
WARNING: Before installation or maintenance, always check to be sure that main power to system is OFF.
Electrical shock can cause personal injury or death.
SAFETY CONSIDERATIONS
Installing, starting up, and servicing any equipment can be hazardous due to system pressures, electrical components
and equipment location (elevated structures, etc.). Only trained and qualied installers as well as service technicians or
electricians should install, start-up and service this equipment.
When working on the equipment, observe precautions found in the literature, on the tags, stickers, and labels attached to
the equipment.
Follow all safety codes. Wear safety glasses and work gloves.
S: 226mm (8.9”)
M & L: 315mm (12.4”)
S & M:112.2mm (4.4”)
L:1132mm (5.2”)
69.8mm (2.7”)

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inTeRfaCe Key DesCRipTions
ALARM KEY
Lets you access the Alarm menu (some controller models may have a bell icon)
PROGRAMMING KEY
Lets you access the Programming menu (Prg on some controller models)
ESCAPE KEY
Returns to the Status menu or the previous menu (Esc on some controller models)
DOWN KEY
Lets you navigate down through screens and menus or lets you change the value of a eld
UP KEY
Lets you navigate up through screens and menus or lets you change the value of a eld
ENTER KEY
Lets you conrm a selection and lets you navigate between elds in a screen
NAVIGATION PRINCIPLES
1.Use the keys to navigate between screens.
2.Once on the desired screen, use the key to navigate between elds.
3.Once on the desired eld (blinking cursor), you can change the value using the keys.
Note: Press and hold an arrow key to speed up value change.
4.To conrm your selection, press key (note that your selection is conrmed only after is pressed).
WARNING: For certain parameters, which have only two states (ON/OFF, Enable/Disable, Open/Close, etc.), selections will
be applied immediately, without the need to conrm by pressing .
When changing those parameters, the unit may start inadvertently. Always switch the unit off prior to changing any parameter.

7
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opeRaTion pRinCiple
The purpose of a condenser is to condense a gaseous refrigerant into a liquid state through cooling. Regularly, a pressure
sensor sends a pressure reading to the condenser controller to operate fans.
The Guardian+ RC-C Controller monitors the refrigerant pressure in real time and uses predictive smart algorithms to
optimize fan cycling and consequently control the pressure. It can be programmed to run a condenser with up to 20 fans
and can control single-speed, twin-speed or modulating-speed ECM fans.
NOMENCLATURE: in this manual and on the controller screen, the following abbreviations are used:
RP = Refrigerant Pressure
OT = Outside Temperature
P= PSI
B= Bar
oF= Degrees Fahrenheit
oC= Degrees Celsius
CHOICE OF 5 CONTROL METHODS
The controller can run the system using one of the following 5 control methods. It is important for you to understand
these ve methods in order to choose the one that best suits your needs:
Method 1: Fan cycling over a pressure control band. Lower point of the pressure control band set by user.
Method 2: PID (Proportional Integrative Derivative). Pressure setpoint set by the user. Note: This method provides the
smoothest and the most linear ventilation capacity variation while delivering the most precise refrigerant pressure.
Method 3: Fan cycling is driven by an external signal (not supplied by RefPlus). Lower point of the pressure control band
set by user.
Method 4:Fan cycling over a moving pressure control band (variant of method 1). Lower point of the pressure control band
based on outside temperature and on minimum and maximum pressure setpoints set by the user. With this method, the
controller provides a lower refrigerant pressure, when desired, depending on the outside temperature.
Method 5:PID (Proportional Integrative Derivative) (variant of method 2). As in method 2, it offers the same advantages
in airow and precision for refrigerant pressure combined with a pressure setpoint based on outside temperature and
on minimum and maximum pressure setpoints set by the user. Refrigerant pressure control precision + lower refrigerant
pressure if desired.
WHAT IS THE SETPOINT, THE MINIMUM AND MAXIMUM PRESSURE SETTINGS, THE
PRESSURE CONTROL BAND, AND THE LOWER POINT OF THE PRESSURE CONTROL BAND?
In methods 2 and 5 (both PID controlled), the Setpoint is the refrigerant pressure that the controller will try to maintain. The
Setpoint is the result of minimum and maximum pressure settings and the outside temperature.
The Setpoint can either be xed and set by the user or it can be sliding and dependent on the outside temperature (set by the
user). For the setpoint to be xed, set the minimum and the maximum pressure settings to the same value. See graph below.
200 PSI
190 PSI
MAXIMUM PRESSURE SETPOINT
MINIMUM PRESSURE SETPOINT
40F35F 45F 50F 55F
OUTSIDE TEMP.
SETPOINT
Units:PSI/Fahrenheit
Pressure Setpnt Scaler
OutTmp: PressSP
040.0
o
F
: 0190.0P
050.0
o
F
: 0200.0P
Graph 1: Pressure setpoint depending on outside temperature (methods 2 & 5)

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In methods 1, 3 and 4, there is a pressure control range rather than a setpoint, called the pressure control band, within which
the controller will work (fan cycling) to maintain the desired refrigerant pressure. The pressure control band has a lower and
upper point. The lower point of the pressure control band is also the result of minimum and maximum pressure settings and
the outside temperature. The pressure control band range (or length) is set by the user, using the parameter “Band” under
the Service menu. The upper point of the pressure control band is equal to the lower point + Band.
The lower point can either be xed and set by the user or it can be sliding and dependent on the outside temperature (set
by the user). In this last option, the pressure control band will also move to follow changes in the outside temperature, as
shown in Graph 2 below. For the lower point of the pressure control band to be xed, set the minimum and the maximum
pressure settings to the same value.
200 PSI
190 PSI
MAXIMUM LOWER POINT OF
PRESSURE CONTROL BAND
MINIMUM LOWER POINT OF
PRESSURE CONTROL BAND
40F35F 45F 50F 55F
OUTSIDE TEMP.
SETPOINT
Units:PSI/Fahrenheit
Pressure Setpnt Scaler
OutTmp: PressSP
040.0o
F
: 0190.0P
050.0o
F
: 0200.0P
Graph 2: Lower point of the Pressure control band depending on the outside temperature (methods 1 & 4)
METHODS 1 & 4
There are 3 typical scenarios when operating with method 1 or 4. These are the standard methods with fan cycling over a
pressure control band; xed for method 1 or moving for method 4. These scenarios are for explaination purposes only.
SCENARIO 1:
• Condenser has 20 regular ON/OFF fans (10 stages of 2 fans). Fans can be single or twin speed.
• Lower point of Pressure control band:
Method 1: 200 PSI (set by user).
Method 4: From 190 to 200 PSI based on outside temperature from 40 to 50oF (all set by user). Refer to Graph 2 for
a better understanding.
NOTE: In method 4, the lower point of the pressure control band moves from 190 to 200 PSI. To avoid repeating
similar explanations, this manual will present method 4 with a lower point of pressure control band equal to 200 PSI
(outside temperature equal or above 50oF); so that the explanation is the same for method 1.
• Pressure band set to 100 PSI by user.
• High speed of fans set to 10% by user.
Since the lower point of the pressure control band is 200 PSI and the pressure band is set to 100 PSI, the pressure control
band is from 200 to 300 PSI.
When the condenser is ON but the requiring unit has not yet sent the signal, the condenser remains on stand-by; therefore
no fans are running. Once the signal is sent (refrigeration system is ON), the controller runs the fans according to the
refrigerant pressure (RP).
The software will determine the refrigerant pressure for which each stage will run and stop. The stages are overlapped to
create a bigger gap from ON to OFF points and, consequently, minimize cycling and extend fan life.
In this scenario, the rst stage will start when RP reaches 218.1 PSI and stop when RP drops below 200 PSI. All other
stages will start and stop in a similar way, as shown in Graph 3.
High speed of fans set to 10% implies that when RP rises and reaches the end of the pressure control band + 10% of the
pressure control band, the fans will all run at high speed (only for twin-speed fans). 10% of a 100 PSI pressure control band
= 10 PSI, meaning that at 310 PSI or above, all fans will run at high speed. If RP drops below 300 PSI, they all return to low
speed.

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REGULAR
FANS
STAGE ON at OFF
below
ST1 218.1 200
ST2 227.2 209
ST3 236.3 218.1
ST4 245.4 227.2
ST5 254.5 236.3
ST6 263.6 245.4
ST7 272.7 254.5
ST8 281.8 263.6
ST9 290.9 272.7
ST10 299.9 281.8
HS
FAN 310 299.9
STAGE 2
RAMP UP
STAGE 2
RAMP DOWN
STAGE 1
RAMP UP
STAGE 1
RAMP DOWN
STAGE 3
RAMP UP
STAGE 3
RAMP DOWN
STAGE 4
RAMP UP
STAGE 4
RAMP DOWN
STAGE 5
RAMP UP
STAGE 5
RAMP DOWN
STAGE 6
RAMP UP
STAGE 6
RAMP DOWN
STAGE 7
RAMP UP
STAGE 7
RAMP DOWN
STAGE 8
RAMP UP
STAGE 8
RAMP DOWN
STAGE 9
RAMP UP
STAGE 9
RAMP DOWN
STAGE 10
RAMP UP
STAGE 10
RAMP DOWN
218.1200 209 227.2 236.3 245.4 254.5 263.6 272.7 281.8 290.9 299.9 310 320
HIGH-
SPEED
RAMP
DOWN
HIGH-
SPEED
RAMP
UP
PRESSURE CONTROL BAND (SET BY USER) 10% of
pressure
control
band
Lower Point
of Pressure
Control Band
SET BY USER HIGH-SPEED
Upper point
of Pressure
Control Band
Graph 3: Scenario 1 (control methods 1 and 4)
SCENARIO 2:
• Condenser has one stage of dynamic fans (Modulating speed ECM).
• Condenser has 9 stages of regular ON/OFF fans. Fans can be single or twin speed.
• Lower point of pressure control band:
Method 1: 200 PSI (set by user).
Method 4: From 190 to 200 PSI based on outside temperature from 40 to 50oF (all set by user). Refer to Graph 2 for
a better understanding.
NOTE: In method 4, the lower point of the pressure control band moves from 190 to 200 PSI. To avoid repeating
similar explanations, this manual will present method 4 with a lower point of pressure control band equal to 200 PSI
(outside temperature equal or above 50oF); so that the explanation is the same for method 1.
• Pressure band set to 100 PSI by user.
• Modulating fan minimum speed set to 20% and maximum speed to 100% by user.
• High speed of fans set to 10% by user.
Since the lower point of the pressure control band is 200 PSI and the pressure band is set to 100 PSI, the pressure control
band is from 200 to 300 PSI.
When the condenser is ON but the requiring unit has not yet sent the signal, the condenser remains on stand-by; therefore
no fans are running. Once the signal is sent (refrigeration system is ON), the controller runs the fans according to the
refrigerant pressure (RP).
The software will determine the refrigerant pressure for which each stage will run and stop. The stages are overlapped to
create a bigger gap from ON to OFF points and, consequently, minimize cycling and extend fan life.
In this scenario, the modulating fans will start when RP reaches 209 PSI and stop when RP drops below 200 PSI. All other
stages will start and stop in a similar way, as shown in Graph 4.
High speed of fans set to 10% implies that when RP rises and reaches the end of the pressure control band + 10% of the
pressure control band, the fans will all run at high speed (only for twin-speed fans). 10% of a 100 PSI pressure control band
is 10 PSI, meaning that at 310 PSI or above, all fans will run at high speed. If RP drops below 300 PSI, they all return to low
speed.

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The modulating fan speed depends on the refrigerant pressure (RP). Below the pressure control band, the modulating
fans will be OFF. When RP increases (RAMP UP), from the lower point of the pressure control band (200 PSI) to the point
where the rst stage of regular fans starts (227.2 PSI), the modulating fan speed increases proportionally from minimum to
maximum speed. However, the modulating fans only start when the pressure reaches a certain level, adjustable by the user
under the Service menu (209 PSI, refer to step 13, page 42). If, after the modulating fans start, the pressure decreases,
the modulating fan speed decreases accordingly to the minimum as shown by the red dotted line (between 209 and 200
PSI); once below 200 PSI, the modulating fans are OFF. If after the modulating fans start, the pressure keeps increasing, the
speed follows the red line between 209 and 227.2 PSI. Once a regular fan stage starts, the modulating fan speed decreases
to the minimum speed and again it increases proportionally from the minimum to the maximum speed from this point to the
point where the next stage of regular fans starts.
The modulating fan speed will also have this behaviour from the point where the last stage of regular fans starts to the point
where the high-speed of regular fans starts (from 299.9 to 310 PSI). Beyond this point, the modulating fan speed increases
proportionally over the next 10 PSI. When RP is decreasing (RAMP DOWN), the behaviour is similar.
See the lines for RAMP UP and RAMP DOWN in Graph 4 below for a better understanding.
NOTE: In case of single-speed fans, the 310 PSI shown in the graph would represent the point where the modulating fans
would be at maximum speed.
MODULATING FANS
(MIN TO MAX)
RAMP UP RAMP DOWN
OFF BELOW 200
ON AT 209 200 - 209
200 - 227.2 209 - 218.1
227.2 - 236.3 218.1 - 227.2
236.3 - 245.4 227.2 - 236.3
245.4 - 254.5 236.3 - 245.4
254.5 - 263.6 245.4 - 254.5
263.6 - 272.7 254.5 - 263.6
272.7 - 281.8 263.6 - 272.7
281.8 - 290.9 272.7 - 281.8
290.9 - 299.9 281.8 - 299.9
299.9 - 310 299.9 - 310
310 - 320 310 - 320
REGULAR FANS
STAGE ON at OFF
below
ST1 227.2 209
ST2 236.3 218.1
ST3 245.4 227.2
ST4 254.5 236.3
ST5 263.6 245.4
ST6 272.7 254.5
ST7 281.8 263.6
ST8 290.9 272.7
ST9 299.9 281.8
HS FAN 310 299.9
STAGE 1
RAMP UP
STAGE 1
RAMP DOWN
STAGE 2
RAMP UP
STAGE 2
RAMP DOWN
STAGE 3
RAMP UP
STAGE 3
RAMP DOWN
STAGE 4
RAMP UP
STAGE 4
RAMP DOWN
STAGE 5
RAMP UP
STAGE 5
RAMP DOWN
STAGE 6
RAMP UP
STAGE 6
RAMP DOWN
STAGE 7
RAMP UP
STAGE 7
RAMP DOWN
STAGE 8
RAMP UP
STAGE 8
RAMP DOWN
STAGE 9
RAMP UP
STAGE 9
RAMP DOWN
HIGH-
SPEED
RAMP
DOWN
HIGH-
SPEED
RAMP
UP
PRESSURE CONTROL BAND (SET BY USER)
HIGH-SPEED
10 PSI
Modulating fan
min to max
Lower point
of pressure control band
Upper point
of pressure control band
218.1200 209 227.2 236.3 245.4 254.5 263.6 272.7 281.8 290.9 299.9 310 320
MODULATING FAN SPEED: 20% (MIN.)
AIR FLOW (RAMP DOWN)
MODULATING FAN SPEED: 100% (MAX.)
AIR FLOW (RAMP UP)
METHOD 1 = SET BY USER
METHOD 4 = BASED ON OUTSIDE TEMP. (REFER TO GRAPH 1)
10% of
pressure
control
band
PSI
Graph 4: Scenario 2 (control methods 1 & 4 with modulating fan)
SCENARIO 3:
• Condenser only has modulating fans (ECM).
• Lower point of pressure control band:
Method 1: 200 PSI (set by user).
Method 4: From 190 to 200 PSI based on outside temperature from 40 to 50oF (all set by user). Refer to Graph 2 for
a better understanding.
NOTE: In method 4, the lower point of the pressure control band moves from 190 to 200 PSI. To avoid repeating
similar explanations, this manual will present method 4 with a lower point of pressure control band equal to 200 PSI
(outside temperature equal or above 50oF); so that the explanation is the same for method 1.

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• Pressure band set to 100 PSI by user.
• Modulating fan minimum speed set to 20% and maximum speed to 100% by the user.
Since the lower point of the pressure control band is set to 200 PSI and the band to 100 PSI, the pressure controls band is
from 200 to 300 PSI.
When the condenser is ON but the requiring unit has not sent the signal, the condenser remains on stand-by, therefore no
fans are running. Once the signal is sent (refrigeration system is ON), the controller runs the fans according to the refrigerant
pressure (RP).
Below the pressure control band, the modulating fans will be OFF. When RP increases (RAMP UP), from the lower point
of the pressure control band (200 PSI) to the upper point of the pressure control band (300 PSI), the modulating fan speed
increases proportionally from minimum speed (20%) to maximum speed (100%). However, the modulating fans only start
when the pressure reaches a certain level, adjustable by the user (225 PSI). Once ON, the fans follow the blue line (RP
above 225 PSI) or the black line (RP below 225 PSI).
Modulating FANS
(MIN TO MAX)
RAMP UP RAMP DOWN
ON AT 225 OFF BELOW 200
200-300 200-300
200 210 220 230 240 250 260 270 280 290 300 310 320
PRESSURE CONTROL BAND
Lower point
of pressure
control band
Upper point
of pressure
control band
MODULATING FAN
RAMP UP OR DOWN
MODULATING FAN
RAMP DOWN
MODULATING FAN
RAMP UP
FAN OFF
FAN STARTS
MIN. FAN SPEED (20%)
MAX. FAN SPEED (100%)
Graph 5: Scenario 3 (control methods 1 & 4 with modulating fans)
METHODS 2 & 5
PID (Proportional Integrative Derivative)
These methods provide the smoothest and the most linear ventilation capacity variation while delivering the most precise
and stable refrigerant pressure (RP). The controller will employ the airow required to satisfy the setpoint. The same
previous 3 scenarios are possible: only ON-OFF fans, only modulating fans or a combination of both).
• Setpoint:
Method 2: Set by user
Method 5: From 190 to 200 PSI based on outside temperature from 40 to 50oF (all set by user). Refer to Graph 1 for
a better understanding.
NOTE: In method 5, the setpoint moves from 190 to 200 PSI. To avoid repeating similar explanations, this manual will
present method 5 with a setpoint equal to 200 PSI (outside temperature equal or above 50oF); so that the explanation
is the same for method 2.
REFRIGERANT
PRESSURE (RP)
TIME
SETPOINT
REFRIGERANT PRESSURE (RP) RESPONSE IN TIME
Graph 6: Control methods 2 & 5: PID (Proportional Integrative Derivative)

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METHOD 3
Fan cycling is driven by an external signal (not supplied by RefPlus). This method allows the user to take control of the
fans through two different ways: a communication card or an analog signal (DC voltage or milliamps). This external signal
gives full exibility and is completely congurable to be adapted to the user’s possibilities. Pressure control band settings
are not used for controlling the condenser but to build a scale. The controller will use this scale to cycle fans according to
the external signal. The same previous 3 scenarios are possible: only ON-OFF fans, only modulating fans or a combination
of both).
NOTE: Pressure control band only used for building the scale when using an external signal (method 3)
CONVERSION OF O-10V EXTERNAL SIGNAL
TO PERCENTAGE
NOTE: For explanation purposes,
0-10V signal is used in this graph.
Signal can also be milliamps or a digital
signal through a communication card.
This is also configurable.
0%
0V 2V 4V 6V 8V 10V
20%
40%
60%
80%
100%
120%
STAGE 1
RAMP UP
STAGE 1
RAMP DOWN
STAGE 2
RAMP UP
STAGE 2
RAMP DOWN
STAGE 3
RAMP UP
STAGE 3
RAMP DOWN
STAGE 4
RAMP UP
STAGE 4
RAMP DOWN
STAGE 5
RAMP UP
STAGE 5
RAMP DOWN
STAGE 6
RAMP UP
STAGE 6
RAMP DOWN
STAGE 7
RAMP UP
STAGE 7
RAMP DOWN
STAGE 8
RAMP UP
STAGE 8
RAMP DOWN
STAGE 9
RAMP UP
STAGE 9
RAMP DOWN
HIGH-
SPEED
RAMP
DOWN
HIGH-
SPEED
RAMP
UP
PRESSURE CONTROL BAND (SET BY USER)
HIGH-SPEED
10 PSI
Modulating fan
min to max
Lower point
of pressure control band
Upper point
of pressure control band
218.1200 209 227.2 236.3 245.4 254.5 263.6 272.7 281.8 290.9 299.9 310 320
MODULATING FAN SPEED: 20% (MIN.)
AIR FLOW (RAMP DOWN)
MODULATING FAN SPEED: 100% (MAX.)
AIR FLOW (RAMP UP)
10% of
pressure
control
band
PSI
0% 7.7% 15.4% 23.1% 30.8% 38.4% 46.2% 53.8% 61.5% 69.2% 76.9% 84.6% 92.3% 100%
Graph 7: Control method 3: Fan cycling is driven by an external signal
FULL FLEXIBILITY OF EXTERNAL SIGNAL
The user can choose to send either a voltage or milliamps analog signal or a digital signal through a communication card,
which will translate into a 0-100% value (column H in Table 1) used for fan cycling. Table 1 shows the various signals the
controller can handle. Signals can be 0-10V, 0-1V, 0-20mA, 4-20mA or 0-100%. It is also possible to shorten any of these
ranges as shown in columns E and F.

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Example on how you can congure
proportionality between your external voltage
signal and the 0-100% value used for fan
cycling (column E).
User has set 1V=0% and 9V=100%.
In a similar way, the user can use a milliamps
signal and set 5mA=0% and 18mA=100%
(column F).
0%
0V 1V 2V 3V 4V 5V 6V 7V 8V 9V
10%
20%
30%
40%
50%
60%
70%
80%
90%
100%
A B C D E F G H
0-10V
Analog
signal
0-1V
Analog
signal
0-20mA
Analog
signal
4-20mA
Analog
signal
1-9V
Analog
signal
5-18mA
Analog
signal
0-100%
communication
card
0-100%
Percentage of
cooling band for
fan cycling
0 0 0 4 1 5 0 0
1 0.1 2 5.6 1.8 6.3 10 10
2 0.2 4 7.2 2.6 7.6 20 20
3 0.3 6 8.8 3.4 8.9 30 30
4 0.4 810.4 4.2 10.2 40 40
5 0.5 10 12 5 11.5 50 50
6 0.6 12 13.6 5.8 12.8 60 60
7 0.7 14 15.2 6.6 14.1 70 70
8 0.8 16 16.8 7.4 15.4 80 80
9 0.9 18 18.4 8.2 16.7 90 90
10 1 20 20 9 18 100 100
Table 1 External signals

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sTaTus anD pRogRamming menu & sub-menus DiagRam
Some screens and parameters are only visible when applicable, depending on conguration.
PROGRAMMING MENU
G>VERSION INFO
A>UNIT ON/OFF
B>USER SETUP
PROGRAMMING MENU
C>SERVICE MENU
D>FACTURY SETUP
E>ALARM HISTORY
PROGRAMMING MENU
F>CLOCK
G>VERISON INFO
A>UNIT ON/OFF
ENTER USER PASSWORD
0000
UNIT STATUS
ON
000sec(s)
ENTER USER PASSWORD
0000
SETPOINTS
Units: PSI/Fahrenheit
OFFSET READING
RP: 000.0P/ 317.5P
OT: 00.0
o
C
/ 052.2
o
F
Pressure Setpnt Scaler
OutTmp: PressSP
040.0
oF
: 0190.0P
050.0
oF
: 0200.0P
Band: 100.0P
Set DynF ON press 50%
ON: 209.0P OFF: 200.0P
DynF ice protec: 39.2
o
F
ENTER SERVICE PASSWORD
0000
OFFSETS
PRESS. & DYNFAN SETUP
ENTER FACTORY PASSWORD
0000
FACTORY SETUP MENU
ALARMS LOGGING RESET
SYSTEM SPECIFICATIONS
DIGITAL INPUTS
FACTORY SETUP MENU
DELAYS
FEATURES/ALARMS EN/DIS
FACTORY RESET
FACTORY SETUP MENU
DEVICES RUNHOURS
GENERAL STATUS
ALARMS LOGGING RESET
16 : 47 : 48 2022/05/05
Cntrl Bd: 200.0 - 300.0
RP: 629.3 Stages:
OT: 085.6 1-2-3-4
Dyn.F: 100% 5-6-7-8
Band: 100.0 9 -HS
006: Refr pressure sens
CLOCK SETTING
Clock Mode: 24h
17:06:03 2020/09/08
Set new hour 17:06
Set new date 20/09/08
yy/mm/dd
A) UNIT ON/OFF B) USER SETUP C) SERVICE MENU
D) FACTORY SETUP
FACTORY SETUP SUB-MENUS
PROGRAMMING MENUS
E) ALARM HISTORY
F) CLOCK
G) VERSION INFO
SYSTEM
SPECS DIGITAL
INPUTS DELAYS
FEATURES/ALARMS EN/DIS
FACTORY
RESET DEVICES RUN
HOURS GENERAL
STATUS ALARMS
LOG. RESET
DELAYS
Reduce Dyn. F. spd. :005S
Accelerate Dyn.F : 002S
Between fans: 05S
Fan mortor min. ON:000S
Fan mot curr sens:010S
Factory pass en: 10M
Refr.Pres.Sens:YES
OutsideTmpSens:YES/YES
Fan failure buzzer:YES
ENABLE ALARMS/BUZZERS
F# REQ RUN 07 YES YES
01 YES YES 08 YES YES
02 YES YES 09 YES YES
03 YES YES 10 YES YES
04 YES YES
05 YES YES
06 YES YES
CURR SNS / FANS STATUS
FACTORY RESET
This will factory
reset the unit.
Are you sure?
Reset
DEVICES RUN HOURS
Are you sure to reset
this device RUN HOURS
registry?
Choose device
Save each: 12hour(s)
Seconds per hour: 3600
Are you sure to reset
the alarms logging?
Reset
DIGITAL INPUT 1
REMOTE ON/OFF
Active if Status
CLOSED CLOSED
Delay: 015secs.
DIGITAL INPUT 3
Disabled
Active if Status
OPEN CLOSED
Delay: 005secs.
DIGITAL INPUT 18
Disabled
Active if Status
CLOSED OPEN
Delay: 005secs.
Dead Band: 002.0P
Kp: 0000.7
Ti:200
Td:025
Antibump: DISABLED
Startpoint: 000.0
Startpoint: DISABLED
CURR SNS/FANS DIG OUTP
CS1: NO4
CS2:NO4
CS3:NO5
CS4:NO5
CS5:NO6
CS6: NO6
CS7: NO7
CS8: NO7
CS9: NO8
CS10: NO8
CS11: NO9
CS12: NO9
CS13: None
DIGITAL INPUT 2
Signal to start
Active if Status
CLOSED CLOSED
ALARMS LOGGING RESET
16 : 47 : 48 2022/01/05
St1
St2
St3
St4
St5
St6
St7
St8
St9
Status:ON
H. Speed. RP: 317.5P
OT: 085.6
o
F
Dyn.F: 080%
16 : 47 : 48 2022/01/05
St1
St2
St3
St4
St5
St6
St7
St8
St9
Status:ON
H. Speed. RP: 317.5P
OT: 085.6
o
F
Dyn.F: 080%
DEVICE RUN HOURS
St1:
St2:
St3:
St4:
St5:
St6:
St7:
001 St8: 000
001
St9: 000
001
001
DynF:
001
001
H. Sp: 000
000
000
Stages
ON >= OFF < Un
Dyn.F: 218.1 200.0 P
St1: 227.2 209.0
St2: 236.3 218.1
St3: 245.4 227.2
St4: 254.5 236.3
St5: 263.6 245.4
Stages
ON >= OFF < Un
St6: 272.7 254.5
P
St7: 281.8 263.6
St8: 290.9 272.7
St9: 299.9 281.8
HS: 310.0 299.9
SYSTEM SPECIFICATIONS
P-LAN: 01
FANS INFORMATION:
Array length: 10
Dynamic fans: 1ST ROW
Minimum speed: 020%
Maximum speed: 100%
Ramp up speed: 05%/sec
SYSTEM SPECIFICATIONS
Dynamic fan control:
Proportional
Dyn. fan spd. adj: 000%
Regular fans: TWO-SPEED
High speed ON at RP:
Set:010% 310.0P
FIELDBUS 2 PARAMETERS
P Address: 001
C
Prot:ModbusMaster3.0
0 Speed: 19200 baud
5 Parity: Even
ECM fans screen: Enab
Fans Speed: 19200 baud
Fans Comm Mode:8E1
BMS PARAMETERS
BMS Address: 001
Protocol: CAREL Local
Speed: 19200 Baud
CONTROLLER SETUP MENU
STATUS
SCREENS
by REFPLUS 03032210
VERS 1.0
CONDENSER CONTROL
02Min(s).
MAIN PAGE RETURN DELAY
Digital inputs 3 to 18
are configurable for:
• Fan failure
• Current sensor switches
Vol: 208 . 7V Sp:0962RPM
Pwr: 00839W Ai:00802mV
Bus: 00460V CO:32801
Cur:02325mA
IGB: 025.0
o
c ModAdd:247
Ins: 026.7
o
c AiMnS: 005%
MCU: 028.4
o
c AiMxS: 100%
Modulating Motor 1
200.0 227.2
SETPOINTS
Slide fans start and
stop points: 000%
Max:-09%
310.0
299.9
FAN CYCLING PID SETTINGS
EXTERNAL CONTRL SIGNAL
BMS/CardA
BMS: 0000.0
Sim:
0199.9
SCALER
X
1
:
0000.0
Y1: 0200.0
X
2
:
00
1
0.0
Y2:
0320.0
FAN CYCLING SETTINGS
Fixed RP (PID)
Insert RP tolerance
01.0P
SD:01.0P 060s P:280.2P

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VERSION INFO
To view the software version installed on the controller:
1. Enter the Programming menu by pressing . The display will read:
PROGRAMMING MENU
G>VERSION INFO
A>UNIT ON/OFF
B>USER SETUP
2. Use to scroll the Programming menu and select G) VERSION INFO
3. Press . The screen will display the software version installed on the controller. In this case, the version is 1.0
by REFPLUS 03032210
VERS 1.0
CONDENSER CONTROL
menus & paRameTeRs

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STATUS MENU
When the controller is powered ON, it shows screen 1 of the Status menu. The Status menu has 6 possible screens. Each
one shows important information regarding the status of the controller, such as time and date, controller status (ON/OFF),
refrigerant pressure and outside temperature, etc. No data can be entered or modied in the Status menu, except
screen 6, if applicable. The Status menu will keep showing several default screens until the controller has been
setup in the Programming menu.
STATUS SCREEN 1
Time
Controller Status ON/OFF
High-Speed of Fan(s) Indicator
Stages Indicator
(Stage ON)
Refrigerant Pressure
Dynamic Fan Speed
Outdoor Temperature (Ambient)
Date
16 : 47 : 48 2022/01/05
St1
St2
St3
St4
St5
St6
St7
St8
St9
Status:ON
H. Speed. RP: 317.5P
OT: 085.6
oF
Dyn.F: 080%
1. Press to access Status screen 2.
STATUS SCREEN 2
Regular fans
(Stages 1 to 7)
Regular fans
(Stages 8 & 9)
Dynamic Fan
High speed of regular fan(s)
DEVICE RUN HOURS
St1:
St2:
St3:
St4:
St5:
St6:
St7:
001 St8: 000
001
St9: 000
001
001
001
000
000
DEVICES RUN HOURS
St1:
St2:
St3:
St4:
St5:
St6:
St7:
001 St8: 000
001
St9: 000
001
001
DynF:
001
001
H. Sp: 000
000
000
Status screen 2 displays run hours for: regular and dynamic fans and high speed of regular fans.
2. Press to access Status screen 3.
STATUS SCREEN 3
From EXTERNAL
CONTROL SIGNAL screen
Refer to page 27.
Stages BMSsp:252.5
ON >= OFF < Un
Dyn.F: 218.1 200.0 P
St1: 227.2 209.0
St2: 236.3 218.1
St3: 245.4 227.2
St4: 254.5 236.3
St5: 263.6 245.4
Status screen 3 displays the refrigerant pressure (RP) at which modulating and regular ON-OFF fans (stages) 1 to 5 are
turned ON and OFF.
Press to access Status screen 4.

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STATUS SCREEN 4
Stages
ON >= OFF < Un
St6: 272.7 254.5
P
St7: 281.8 263.6
St8: 290.9 272.7
St9: 299.9 281.8
HS: 310.0 299.9
Status screen 4 displays the refrigerant pressure (RP) at which regular ON-OFF fans (stages) 6 to 10 as well as the
high-speed of fans are turned ON and OFF.
3. Press to access Status screen 5.
STATUS SCREEN 5
F# REQ RUN 07 YES YES
01 YES YES 08 YES YES
02 YES YES 09 YES YES
03 YES YES 10 YES YES
04 YES YES
05 YES YES
06 YES YES
CURR SNS / FANS STATUS
Status screen 5 displays the status of each fan (or stage of fans) from the feedback of a current sensor relay. i.e.: Fan 1
or Stage 1 is required to run and is running. This is optional and current sensing relays must be installed.
4. Press to access Status screen 6. This screen is only shown when the ECM Fan screen is enabled. Refer to step
39, page 30. If already enabled, continue instructions here; otherwise, temporarily skip steps 4 to step 8 in this section
and complete them when ECM Fan screen is enabled.
STATUS SCREEN 6
Vol: 208 . 7V Sp:0962RPM
Pwr: 00839W Ai:00802mV
Bus: 00460V CO:32801
Cur:02325mA
IGB: 077.0
o
F ModAdd:247
Ins: 080.0
o
F AiMnS: 005%
MCU: 083.1
o
F AiMxS: 100%
Modulating Motor 1
Voltage
Power
Bus voltage
Amperage
Insulated-gate bipolar transistor temp.
Ambient Temp. of electronics
Electronic chip temp.
Motor speed
Analog input
Set motor Modbus address
Start value for analog input
End value for analog input
Communication info.
Reserved for RefPlus
Status screen 6 displays information regarding the ECM modulating fan (Dyn). The last three parameters are
congurable (ModAdd, AiMnS and AiMxS).
Start (AiMnS) and end (AiMxS) values are used for adjusting proportionality between the analog input and the motor
speed. As an example, if AiMnS is set to 20% and AiMxS to 80%, then proportionality would be as shown below.
0%
0 10 20 30 40 50 60 70 80 90
0V 1V 2V 3V 4V 5V 6V 7V 8V 9V
100
10V
20%
40%
60%
80%
100%

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5. Press .
6. Use to enter the ModAdd value and press to conrm your selection.
NOTE: in order for the new Modbus address to apply, cycle power the disconnect switch and resume instructions here
when power is back and display returns to Status screen.
7. Use to enter the AiMnS value and press to conrm your selection.
8. Use to enter the AiMxS value and press to conrm your selection.

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FACTORY RESET PROCEDURE
A Factory Reset must only be carried out by a technician at the factory. Do not perform this procedure,
unless you wish to reset all the settings to those of the factory. If performed, you will need to setup the
controller all over again.
1. Enter the Programming menu by pressing . The display will read:
PROGRAMMING MENU
G>VERSION INFO
A>UNIT ON/OFF
B>USER SETUP
2. Use to scroll the Programming menu and select D) FACTORY SETUP
3. Press . The display will read:
ENTER FACTORY PASSWORD
0000
The screen may prompt you to enter the factory password. Please contact RefPlus to obtain your factory password.
4. Press .
5. Use t
o enter the factory password. Note: If password is not accepted, verify that date and time are set properly.
See page 43 for Clock adjustment.
6. Press to conrm the password. The display will read:
FACTORY SETUP MENU
ALARMS LOGGING RESET
SYSTEM SPECIFICATIONS
DIGITAL INPUTS
7. Use to select FACTORY RESET.
8. Press .The display will read:

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FACTORY RESET
This will factory
reset the unit.
Are you sure?
Reset
WARNING! The following step will clear your settings and restore those of the factory. DO NOT perform this
operation unless you want to return to the factory settings. If so, carry on with the next step; you will need to
setup the controller. If not, press .
9. Press and then to carry out the factory reset.
Table of contents
Other RefPlus Controllers manuals