Regal-Beloit Spin Master PowerWash Series User manual

REGAL-BELOIT
Variable Speed AC Motor Drives
Installation and Operation Manual
Micro and PowerWash Series

Manual Number: SB184
TABLE OF CONTENTS
1.0 GENERAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
PRODUCTS COVERED IN THIS MANUAL . . . . . . . . . . . . . . . . . . . . . . . . . .1
PRODUCT CHANGES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
WARRANTY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
RECEIVING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
CUSTOMER MODIFICATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
2.0 SpinMaster™ Micro Drive SPECIFICATIONS . . . . . . . . . . . . . . . . . .3
3.0 SpinMaster™ Micro Drive MODEL
ENCLOSURE DESIGNATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
4.0 SpinMaster™ Micro Drive DIMENSIONS . . . . . . . . . . . . . . . . . . . . .5
5.0 SpinMaster™ Micro Drive RATINGS . . . . . . . . . . . . . . . . . . . . . . . .10
6.0 THEORY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14
DESCRIPTION OF AC MOTOR OPERATION . . . . . . . . . . . . . . . . . . . . . . . .14
DRIVE FUNCTION DESCRIPTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16
7.0 INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19
8.0 INPUT AC REQUIREMENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20
9.0 VOLTAGE SELECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21
10.0 POWER WIRING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21
11.0 SpinMaster™ Micro Drive POWER WIRING DIAGRAM . . . . . . .23
12.0 INITIAL POWER UP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24
13.0 KEYPAD CONTROL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25
KEYPAD FUNCTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25
SpinMaster™ Micro Drive DISPLAY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26
14.0 CONTROL WIRING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .32
GENERAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .32
START/STOP AND SPEED CONTROL . . . . . . . . . . . . . . . . . . . . . . . . . . . . .33
15.0 SpinMaster™ Micro Drive CONTROL WIRING DIAGRAMS . . . .38
SpinMaster™ Micro Drive TERMINAL STRIP . . . . . . . . . . . . . . . . . . . . . . . .38
TWO-WIRE START/STOP CONTROL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .39
THREE-WIRE START/STOP CONTROL . . . . . . . . . . . . . . . . . . . . . . . . . . . . .40
SPEED POT AND PRESET SPEED CONTROL . . . . . . . . . . . . . . . . . . . . . . .41
16.0 PROGRAMMING THE SpinMaster™ Micro DRIVE . . . . . . . . . . . .42
PROGRAMMING THE PARAMETERS . . . . . . . . . . . . . . . . . . . . . . . . . . . . .42
PARAMETER ACCESS USING SPEED DIAL . . . . . . . . . . . . . . . . . . . . . . . . .44
17.0 PARAMETER MENU . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .45
18.0 DESCRIPTION OF PARAMETERS . . . . . . . . . . . . . . . . . . . . . . . . . .48
19.0 TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .70
20.0 USER SETTING RECORD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .72

IMPORTANT NOTICE
The following , and information is supplied to you for
your protection and to provide you with many years of trouble free and safe operation of your
Marathon Electric product.
• Hazard of electrical shock! Disconnect incoming power and wait three minutes before
servicing the drive. Capacitors retain charge after power is removed.
• Hazard of electrical shock! Wait three minutes after disconnecting incoming power
before servicing drive. Capacitors retain charge after power is removed.
• If CONTROL is set to LOCAL, TB-1 is disabled and CANNOT be used as a STOP switch!
Incorrect use of TB-1 may result in damage to equipment and/or injury to personnel! See
Parameter 30 - CONTROL.
• STOP (TB-1) and EXTERNAL FAULT (TB-13D) circuitry may be disabled if parameters are
reset to factory defaults! The drive must be reprogrammed after a RESET in order to
insure proper operation (see Parameter 65 - PROGRAM). FAILURE TO DO SO MAY
RESULT IN DAMAGE TO EQUIPMENT AND/OR INJURY TO PERSONNEL!
• Consult motor manufacturer before operating motor above rated frequency.
Overspeeding the motor and/or driven equipment can cause damage to equipment
and injury to personnel!
• This method requires TB-13C to be set for RUN REVERSE, which will disable TB-1 as a
STOP switch! Incorrect use of TB-1 may result in damage to equipment and/or injury to
personnel! Refer to Parameter 49 - TB13C.
• If TB-13C is programmed for RUN REVERSE, TB-1 is disabled and CANNOT be used as
a STOP switch! This is true in LOCAL and REMOTE mode. Incorrect use of TB-1 may result
in damage to equipment and/or injury to personnel! Refer to Parameter 49 - TB-13C for
more information.
• Automatic start of equipment may result in damage to equipment and/or injury to
personnel! Automatic start should only be used on equipment that is inaccessible to
personnel.
•DRIVES MUST NOT BE INSTALLED WHERE SUBJECTED TO ADVERSE ENVIRONMENTAL
CONDITIONS! DRIVES MUST NOT BE INSTALLED WHERE SUBJECTED TO: COMBUSTIBLE,
OILY, OR HAZARDOUS VAPORS OR DUST; EXCESSIVE MOISTURE OR DIRT; STRONG
VIBRATION; EXCESSIVE AMBIENT TEMPERATURES. CONSULT CUSTOMER SERVICE
FOR MORE INFORMATION ON THE SUITABILITY OF A DRIVE TO A PARTICULAR
ENVIRONMENT.
• Severe damage to the drive can result if it is operated after a long period of storage or
inactivity without reforming the DC bus capacitors!
• Do not connect incoming AC power to output terminals T1, T2, or T3! Severe damage
to the drive will result.
• DO NOT connect incoming AC power to output terminals T1, T2, and T3! Do not cycle
input power to the drive more than once every two minutes. Damage to the drive will
result.
• When operating in JOG mode, the STOP key WILL NOT stop the drive. To stop the
drive, the contact between TB-13B and TB-2 must be opened.

IMPORTANT NOTICE (continued)
• Consult qualified personnel with questions. All electrical repairs must be performed by
trained and qualified personnel only.
• Consult motor manufacturer before operating motor and/or driven equipment above
base speed.
Resale of Goods:
In the event of the resale of any of the goods, in whatever form, Resellers/Buyers will include the following
language in a conspicuous place and in a conspicuous manner in a written agreement covering such sale:
The manufacturer makes no warranty or representations, express or implied, by operation of law or
otherwise, as to the merchantability or fitness for a particular purpose of the goods sold hereunder.
Buyer acknowledges that it alone has determined that the goods purchased hereunder will suitably
meet the requirements of their intended use. In no event will the manufacturer be liable for
consequential, incidental or other damages. Even if the repair or replacement remedy shall be
deemed to have failed of its essential purpose under Section 2-719 of the Uniform Commercial Code,
the manufacturer shall have no liability to Buyer for consequential damages.
Resellers/Buyers agree to also include this entire document including the warnings and cautions above in
a conspicuous place and in a conspicuous manner in writing to instruct users on the safe usage of the
product.

1.0 GENERAL
1.1 PRODUCTS COVERED IN THIS MANUAL
This manual covers the REGAL-BELOIT CORPORATION SpinMaster™ Micro and PowerWash
Variable Frequency Drive.
1.2 PRODUCT CHANGES
REGAL-BELOIT CORPORATION reserves the right to discontinue or make modifications to the
design of its products and manuals without prior notice, and holds no obligation to make
modifications to products sold previously. REGAL-BELOIT CORPORATION also holds no liability
for losses of any kind which may result from this action. Instruction manuals are available for
download from www.marathonelectric.com.
1.3 WARRANTY
REGAL-BELOIT CORPORATION warrants the SpinMaster™ Micro Series AC motor control to be
free of defects in material and workmanship for a period of eighteen months from the date of
sale to the user, or two years from the date of shipment, which ever occurs first. A SpinMaster™
control, or any component contained therein, which under normal use, becomes defective
within the stated warranty time period, shall be returned to REGAL-BELOIT’ CORPORATION,
freight prepaid, for examination (contact Customer Service for authorization prior to returning
any product). REGAL-BELOIT CORPORATION reserves the right to make the final
determination as to the validity of a warranty claim, and sole obligation is to repair or replace
only components which have been rendered defective due to faulty material or
workmanship. No warranty claim will be accepted for components which have been
damaged due to mishandling, improper installation, unauthorized repair and/or alteration of
the product, operation in excess of design specifications or other misuse, or improper
maintenance. REGAL-BELOIT CORPORATION makes no warranty that its products are
compatible with any other equipment, or to any specific application, to which they may be
applied and shall not be held liable for any other consequential damage or injury arising from
the use of its products.
This warranty is in lieu of all other warranties, expressed or implied. No other
person, firm or corporation is authorized to assume, for REGAL-BELOIT
CORPORATION, any other liability in connection with the demonstration or
sale of its products.
1

1.4 RECEIVING
Inspect all cartons for damage which may have occurred during shipping. Carefully unpack
equipment and inspect thoroughly for damage or shortage. Report any damage to carrier
and/or shortages to supplier. All major components and connections should be examined for
damage and tightness, with special attention given to PC boards, plugs, knobs and switches.
1.5 CUSTOMER MODIFICATION
REGAL-BELOIT CORPORATION, its sales representatives and distributors, welcome this oppor-
tunity to assist our customers in applying our products. Many customizing options are available
to aid in this function. REGAL-BELOIT CORPORATION cannot assume responsibility for any
modifications not authorized by its engineering department.
2

2.0 SpinMaster™ PowerWash SPECIFICATIONS
Storage Temperature -20° to 70° C
Ambient Operating Temperature Type 1 (IP 31) -10° to 50° C
(With 2.5, 6 and 8 kHz carrier, Type 4 (IP 65) -10° to 40° C
derate for higher carriers) Type 12 (IP 54) -10° to 40° C
Ambient Humidity Less than 95% (non-condensing)
Altitude 3300 feet (1000 m) above sea level
without derating
Input Line Voltages 240/120 Vac, 240/200 Vac,
480/400 Vac, and 590/480 Vac
Input Voltage Tolerance +10%, -15%
Input Frequency Tolerance 48 to 62 Hz
Output Wave Form Sine Coded PWM
Output Frequency 0-120 Hz, Optional up to 1000 Hz
Carrier Frequency 2.5 kHz to 14 kHz
Frequency Stability ±0.00006% / °C
Service Factor 1.00
Efficiency > 97% throughout speed range
Power Factor (displacement) > 0.96
Overload Current Capacity 150% of output rating for 60 seconds
180% of output rating for 30 seconds
Speed Reference Follower 0-10 VDC, 4-20 mA
Control Voltage 15 VDC
Analog Outputs 0-10 VDC, or 2-10 VDC
Proportional to speed and load
Digital Outputs Form C relay: 2A at 28 VDC or 120 Vac
Open-collector outputs: 40 mA at 30 VDC
3

4
HP VOLTAGE PHASE NEMA 1 NEMA 4 NEMA 4X NEMA 12
.25 120/240 1 T1110 T400 T410 —
.50 120/240 1 T1112 T402 T412 —
208/240 3 T1212 T422 T452 —
120/240 1 T1114 T404 T414 —
1208/240 3 T1214 T424 T454 —
480 3 T1414 T434 T464 —
575 3 T15144 T444 T474 —
1.5 120/240 1 T1115 T405 T415 —
208/240 T1215 T425 T455 —
240 1 T1116 T406 T416 —
2208/240 3 T1216 T426 T456 —
480 3 T1416 T436 T466 —
575 3 T1516 T446 T476 —
240 1 T1117 T407 T417 —
3208/240 3 T1217 T427 T457 —
480 3 T1417 T437 T467 —
575 3 T1517 T447 T477 —
208/240 3 T1218 T438 T458 —
5 480 3 T1418 T438 T468 —
575 3 T1518 T448 T478 —
208/240 3 T1219 T429 T459 —
7.5 480 3 T1419 T439 T469 —
575 3 T1519 T449 T479 —
208/240 3 T1220 T430 T460 —
10 480 3 T1420 T440 T470 —
575 3 T1520 T450 T480 —
208/240 3 T1221 T431 T461 —
15 480 3 T1421 T441 T471 —
575 3 T1521 T451 T481 —
208/240 3 T1222 — — T532
20 480 3 T1422 T442 T472 —
575 3 T1522 T453 T482 —
208/240 3 T1223 — — T533
25 480 3 T1423 — — T543
575 3 T1523 — — T553
208/240 3 T1224 — — T534
30 480 3 T1424 — — T544
557 3 T1524 — — T554
40 480 3 T1425 — — T545
575 3 T1525 — — T555
50 480 3 T1426 — — T546
575 3 T1526 — — T556
60 480 3 T1427 — — T547
575 3 T1527 — — T557
3.0 SpinMaster™ Micro DRIVE MODEL
ENCLOSURE DESIGNATION

5
4.0 SpinMaster™ Micro DIMENSIONS
4.1 SpinMaster™ NEMA 1 Enclosed
INPUT
HP VOLTAGE MODEL H W D N P Q R S
0.25 120/240 T1110 7.50 4.70 3.33 2.35 1.60 1.37 5.50 0.88
0.5 120/240 T1112 7.50 6.12 3.63 3.77 1.80 1.37 5.50 0.88
208/240 T1212 7.50 4.70 3.63 2.35 1.90 1.37 5.50 0.88
120/240 T1114 7.50 6.12 4.22 3.77 2.40 1.37 5.50 0.88
1208/240 T1214 7.50 4.70 4.33 2.35 2.60 1.37 5.50 0.88
480 T1414 7.50 4.70 3.63 2.35 1.90 1.37 5.50 0.88
575 T1514 7.50 4.70 3.63 2.35 1.90 1.37 5.50 0.88
1.5 120/240 T1115 7.50 6.12 4.22 3.77 2.40 1.37 5.50 0.88
208/240 T1215 7.50 4.70 4.33 2.35 2.60 1.37 5.50 0.88
240 T1116 7.50 6.12 5.12 3.77 3.30 1.37 5.50 0.88
2208/240 T1216 7.50 6.12 5.12 3.77 3.30 1.37 5.50 0.88
480 T1416 7.50 6.12 4.22 3.77 2.40 1.37 5.50 0.88
575 T1516 7.50 6.12 4.22 3.77 2.40 1.37 5.50 0.88
240 T1117 7.50 6.12 5.12 3.77 3.30 1.37 5.50 0.88
3208/240 T1217 7.50 6.12 5.12 3.77 3.30 1.37 5.50 0.88
480 T1417 7.50 6.12 5.12 3.77 3.30 1.37 5.50 0.88
575 T1517 7.50 6.12 5.12 3.77 3.30 1.37 5.50 0.88
W
R
Q
P
N
QWU
D
H
R
V
1.00”
T
DIA. SLOT
S DIA.
0.88” DIA.
S DIA.
IF W ≤7.86”
T = 0.20”
U = 0.34”
V = 0.19”
IF W = 10.26”
T = 0.28”
U = 0.44”
V = 0.24”
CONDUIT HOLES:
MOUNTING TAB DETAIL

INPUT
HP VOLTAGE MODEL H W D N P Q R S
208/240 T1218 7.88 7.86 5.94 5.13 3.95 1.50 5.88 1.13
5 480 T1418 7.50 6.12 5.12 3.77 3.30 1.37 5.50 0.88
575 T1518 7.88 7.86 5.94 5.13 3.95 1.50 5.88 1.13
208/240 T1219 9.38 7.86 6.84 3.93 4.19 2.00 5.88 1.13
7.5 480 T1419 9.38 7.86 6.25 5.13 3.95 1.50 7.38 1.13
575 T1519 9.38 7.86 6.25 5.13 3.95 1.50 7.38 1.13
208/240 T1220 11.25 7.86 6.84 3.93 4.19 2.00 7.75 1.38
10 480 T1420 9.38 7.86 6.84 3.93 4.19 2.00 5.88 1.13
575 T1520 9.38 7.86 7.40 3.93 4.19 2.00 5.88 1.13
208/240 T1221 12.75 7.86 6.84 3.93 4.19 2.00 9.25 1.38
15 480 T1421 11.25 7.86 6.84 3.93 4.19 2.00 7.75 1.38
575 T1521 12.75 7.86 6.84 3.93 4.19 2.00 9.25 1.38
208/240 T1222 12.75 10.26 7.74 5.13 5.00 2.50 9.25 1.38
20 480 T1422 12.75 7.86 6.84 3.93 4.19 2.00 9.25 1.38
575 T1522 12.75 7.86 7.40 3.93 4.19 2.00 9.25 1.38
208/240 T1223 15.75 10.26 8.35 5.13 5.0 2.50 12.25 1.38
25 480 T1423 12.75 10.26 7.74 5.13 5.00 2.50 9.25 1.38
575 T1523 12.75 10.26 7.74 5.13 5.00 2.50 9.25 1.38
208/240 T1224 15.75 10.26 8.35 5.13 5.00 2.50 12.25 1.38
30 480 T1424 12.75 01.26 7.74 5.13 5.00 2.50 9.25 1.38
575 T1524 12.75 10.26 8.25 5.13 5.00 2.50 9.25 1.38
40 480 T1425 15.75 10.26 8.35 5.13 5.0 2.50 12.25 1.38
575 T1525 15.75 10.26 8.35 5.13 5.00 2.50 12.25 1.38
50 480 T1426 19.75 10.26 8.55 5.13 5.75 2.50 16.25 1.75
575 T1526 19.75 10.26 8.55 5.13 5.75 2.50 16.25 1.75
60 480 T1427 19.75 10.26 8.55 5.13 5.75 2.50 16.25 1.75
575 T1527 19.75 10.26 8.55 5.13 5.75 2.50 16.25 1.75
6
4.1 SpinMaster™ NEMA 1 Enclosed (continued)