Regency Gas Insert E33-NG1 Quick start guide

FPI FIREPLACE PRODUCTS INTERNATIONAL LTD. 6988 Venture St., Delta, BC, Canada V4G 1H4
918-513c
WARNING:
Improper installation, adjustment, alteration, service or
maintenance can cause injury, property damage, or loss
of life. Refer to this manual. For assistance or additional
information consult an authorized installer, service agency
or the gas supplier.
FOR YOUR SAFETY:
Do not store or use gasoline or other flammable vapours and
liquids in the vicinity of this or any other appliance.
Installation and service must be performed by an authorized
installer, service agency or the gas supplier.
FOR YOUR SAFETY:
What to do if you smell gas:
Do not try to light any appliance
Do not touch any electrical switch:
do not use any phone in your
building.
Immediately call your gas supplier
from a neighbour's phone. Follow
the gas supplier's instructions.
If you cannot reach your gas
supplier, call the fire department.
04/12/11
Tested by: Installer: Please complete the details on the back cover
and leave this manual with the homeowner.
Homeowner: Please keep these instructions for future reference.
E33 Gas Insert
Owners & Installation Manual
MODELS: E33-NG1 Natural Gas E33-LP1 Propane

2E33 FPI Direct Vent Gas Insert
FPI GAS FIREPLACE INSERT
TO THE NEW OWNER
Congratulations! You are the owner of a state-of-the-art Gas Insert by FPI.
TheE33GasInserthasbeen designedtoprovideyouwithall thewarmthandcharmofafireplace,
at the flick of a switch. The E33-NG1 and E33-LP1 have been approved by Warnock Hersey for
both safety and efficiency. As it also bears our own mark, it promises to provide you with economy,
comfort and security for many trouble free years to follow. Please take a moment now to acquaint
yourself with these instructions and the many features of your FPI Fireplace.

E33 FPI Direct Vent Gas Insert 3
46-15/32” (1180)
42-7/16” (1078mm)
26-3/4” (678mm)
28.11/16” (729mm)
33-5/16” (846mm)
18-7/16” (467mm)
10-11/16”
(271mm)
DIMENSIONS
16-1/2"(419mm)
23-13/16"(605mm)
1-3/8"
(35mm)
24-1/2"(622mm)
32-1/4"(819mm)
25"(635mm)
16-1/2"(419mm)
45-9/16"(1157mm)
31-1/8"(790mm)
18"(203mm)
11-1/4"
(286mm)
23"(583mm)
Low Profile Faceplate Dimensions

4E33 FPI Direct Vent Gas Insert 4
TABLE OF CONTENTS
Excalibur Screen Doors...............................................27
Excalibur Accent Kit ....................................................27
Wiring Diagrams..........................................................28
Optional Remote Control ............................................29
Optional Wall Thermostat ...........................................29
OPERATING INSTRUCTIONS
First Fire ......................................................................30
Operating Instructions .................................................30
Lighting Procedure ......................................................30
Shutdown Procedure...................................................30
Final Check..................................................................30
Copy Of Lighting Instruction Plate..............................31
Automatic Convection Fan Operation..........................31
Normal Operating Sounds Of Gas Appliances............31
MAINTENANCE
Maintenance Instructions.............................................32
General Vent Maintenance..........................................32
Log Replacement ........................................................32
Glass Gasket...............................................................32
Steel Or Gold Trim.......................................................32
Door Glass ..................................................................33
Fan Maintenance.........................................................33
Valve Assembly Removal And Installation...................34
PARTS LIST
Main Assembly ............................................................35
Burner & Log Assembly...............................................36
Full Screen Front.........................................................37
Faceplates, Trims And Hearths ...................................38
Contemporary Faceplate & Door Frame .....................39
Low profile faceplate ...................................................40
WARRANTY
Warranty .....................................................................43
DIMENSIONS
Unit Dimensions ............................................................3
SAFETY LABEL
Copy of Safety Decal.....................................................5
REQUIREMENTS
MA Code - CO Detector.................................................6
INSTALLATION
Important Message ......................................................7
For Your Safety..............................................................7
Before You Start ............................................................7
Gas Pressure Testing Specifications.............................8
Installation Into ASolid Fuel Burning Fireplace Or
Factory Built Fireplace...................................................8
Installation Checklist......................................................8
Materials Required ........................................................9
Venting...........................................................................9
Flue Liner Installation ....................................................9
Gas Insert Aeration System...........................................9
Minimum Fireplace Opening..........................................9
Minimum Fireplace Opening Excalibur®Option.............9
Combustible Mantel Clearances................................10
Minimum Clearances To Combustibles.......................10
Gas Connection ..........................................................11
Gas Pipe Pressure Testing..........................................12
SIT Valve Description ..................................................12
Optional Brick Panel....................................................12
Log Set Installation......................................................14
Conversion from NG to LP ..........................................17
Faceplate & Trim ........................................................20
Contemporary Faceplate & Door Frame .....................21
Low profile Faceplate installation ................................23
Standard Flush Door ...................................................25
Flush Louvers..............................................................25
Full Screen doors ........................................................25
Excalibur®Surround ...................................................26

E33 FPI Direct Vent Gas Insert 5
SAFETY LABEL
This is a copy of the labels that accompany
each E33 Gas Insert. We have printed a
copy of the contents here for your review.
The safety label is located on a plate inside
the base of the unit visible when the bottom
louverisopened.Ensurethat thesafetylabel
is attached to the unit.
NOTE: FPI units are constantly being
improved. Check the label on the unit and
ifthereis adifference,thelabel ontheunit
is the correct one.
Forthe Stateof Massachusetts, installation
and repair must be done by a plumber or
gasfitter licensed in the Commonwealth of
Massachusetts.
For the State of Massachusetts, flexible
connectors shall not exceed 36 inches in
length.
For the State of Massachusetts, the appli-
ances individual manual shut-off must be a
t-handle type valve.
The State of Massachusetts requires the
installation of a carbon monoxide alarm in
accordancewithNFPA720 andaCOalarm
withbatterybackupinthesameroomwhere
the gas appliance is installed.

6E33 FPI Direct Vent Gas Insert
REQUIREMENTS
5.08: Modifications to NFPA-54, Chapter 10
(2) Revise 10.8.3 by adding the following additional requirements:
(a) For all side wall horizontally vented gas fueled equipment installed in every dwelling, building or structure used in whole or in part for
residential purposes, including those owned or operated by the Commonwealth and where the side wall exhaust vent termination is less than
seven (7) feet above finished grade in the area of the venting, including but not limited to decks and porches, the following requirements shall
be satisfied:
1. INSTALLATION OF CARBON MONOXIDE DETECTORS. At the time of installation of the side wall horizontal vented gas fueled
equipment, the installing plumber or gasfitter shall observe that a hard wired carbon monoxide detector with an alarm and battery back-up is
installed on the floor level where the gas equipment is to be installed. In addition, the installing plumber or gasfitter shall observe that a battery
operated or hard wired carbon monoxide detector with an alarm is installed on each additional level of the dwelling, building or structure
served by the side wall horizontal vented gas fueled equipment. It shall be the responsibility of the property owner to secure the services of
qualified licensed professionals for the installation of hard wired carbon monoxide detectors
a. In the event that the side wall horizontally vented gas fueled equipment is installed in a crawl space or an attic, the hard wired carbon
monoxide detector with alarm and battery back-up may be installed on the next adjacent floor level.
b. In the event that the requirements of this subdivision can not be met at the time of completion of installation, the owner shall have a period of
thirty (30) days to comply with the above requirements; provided, however, that during said thirty (30) day period, a battery operated carbon
monoxide detector with an alarm shall be installed.
2. APPROVED CARBON MONOXIDE DETECTORS. Each carbon monoxide detector as required in accordance with the above provisions
shall comply with NFPA 720 and be ANSI/UL 2034 listed and IAS certified.
3. SIGNAGE. A metal or plastic identification plate shall be permanently mounted to the exterior of the building at a minimum height of eight
(8) feet above grade directly in line with the exhaust vent terminal for the horizontally vented gas fueled heating appliance or equipment. The
sign shall read, in print size no less than one-half (1/2) inch in size, "GAS VENT DIRECTLY BELOW. KEEP CLEAR OF ALL
OBSTRUCTIONS".
4. INSPECTION. The state or local gas inspector of the side wall horizontally vented gas fueled equipment shall not approve the installation
unless, upon inspection, the inspector observes carbon monoxide detectors and signage installed in accordance with the provisions of 248 CMR
5.08(2)(a)1 through 4.
(b) EXEMPTIONS: The following equipment is exempt from 248 CMR 5.08(2)(a)1 through 4:
1. The equipment listed in Chapter 10 entitled "Equipment Not Required To Be Vented" in the most current edition of NFPA 54 as adopted by
the Board; and
2. Product Approved side wall horizontally vented gas fueled equipment installed in a room or structure separate from the dwelling, building or
structure used in whole or in part for residential purposes.
(c) MANUFACTURER REQUIREMENTS - GAS EQUIPMENT VENTING SYSTEM PROVIDED. When the manufacturer of Product
Approved side wall horizontally vented gas equipment provides a venting system design or venting system components with the equipment, the
instructions provided by the manufacturer for installation of the equipment and the venting system shall include:
1. Detailed instructions for the installation of the venting system design or the venting system components; and
2. A complete parts list for the venting system design or venting system.
(d) MANUFACTURER REQUIREMENTS - GAS EQUIPMENT VENTING SYSTEM NOT PROVIDED. When the manufacturer of a
Product Approved side wall horizontally vented gas fueled equipment does not provide the parts for venting the flue gases, but identifies
"special venting systems", the following requirements shall be satisfied by the manufacturer:
1. The referenced "special venting system" instructions shall be included with the appliance or equipment installation instructions; and
2. The "special venting systems" shall be Product Approved by the Board, and the instructions for that system shall include a parts list and
detailed installation instructions.
(e) A copy of all installation instructions for all Product Approved side wall horizontally vented gas fueled equipment, all venting instructions,
all parts lists for venting instructions, and/or all venting design instructions shall remain with the appliance or equipment at the completion of
the installation.
MA Code - CO Detector
(for the State of Massachusetts only)

E33 FPI Direct Vent Gas Insert 7
INSTALLATION
4) See general construction and assembly
instructions. This appliance may only be
installedinavented,noncombustiblefireplace.
5) ThisapplianceisListedforbedroom installations
when used with a Listed Millivolt Thermostat.
Some areas may have further requirements,
check local codes before installation.
6) Always connect this insert to a vent system
ventingtotheoutsideofthebuildingenvelope.
Nevervent toanotherroomorinsideabuilding.
Makesurethattheventisproperlysizedandis
of adequate height to provide the proper draft.
7) Inspect the venting system annually for
blockage and any signs of deterioration.
8) Any glass removed for servicing must be
replaced prior to operating the appliance.
9) To prevent injury, do not allow anyone who is
unfamiliarwiththeoperationtousethefireplace.
10) Duetohightemperatures,theapplianceshould
be located out of high traffic areas and away
from furniture and draperies. Children and
adults should be alerted to the hazards of high
surface temperatures, especially the fireplace
glass and gold trims, and should stay away to
avoidburnsorclothingignition.Youngchildren
should be carefully supervised when they are
inthesameroomas the appliance.Clothingor
otherflammablematerialshouldnotbe placed
on or near the appliance.
Emissions from burning wood or gas could
contain chemicals known to the State of
California to cause cancer, birth defects or
other reproductive harm.
IMPORTANT MESSAGE
SAVE THESE
INSTRUCTIONS
TheFPIGasInsertmustbeinstalledin accordance
with these instructions. Carefully read all the
instructionsinthismanualfirst.Consultthebuilding
authority having jurisdiction to determine the need
for a permit prior to starting the installation.
NOTE: Failuretofollowtheinstructionscouldcause
a malfunction of the heater which could result in
death,seriousbodilyinjury,and/orpropertydamage.
Failure to follow these instructions may also void
your fire insurance and/or warranty.
FOR YOUR SAFETY
This appliance requires air for proper combustion.
Always provide adequate combustion and
ventilation air. Follow instructions and information
inCAN/CGAB149(inCanada)ortheNationalFuel
Gas Code ANSI Z223.1 (in the USA), regarding
requirements for combustion and ventilation air.
CLOTHING OR OTHER FLAMMABLE
MATERIAL SHOULD NOT BE PLACED
ON OR NEAR THE APPLIANCE.
CHILDREN AND ADULTS SHOULD BE
ALERTED TO THE HAZARDS OF HIGH
SURFACE TEMPERATURES, ESPE-
CIALLY THE FIREPLACE GLASS, AND
SHOULD STAY AWAYTO AVOID BURNS
OR CLOTHING IGNITION.
INSTALLATION AND REPAIR SHOULD
BE DONE BY AN AUTHORIZED
SERVICE PERSON. THE APPLIANCE
SHOULD BE INSPECTED BEFORE
USE AND AT LEAST ANNUALLY BY A
PROFESSIONAL SERVICE PERSON.
MORE FREQUENT CLEANING MAY
BE REQUIRED DUE TO EXCESSIVE
LINT FROM CARPETING, BEDDING
MATERIAL,ETC.IT IS IMPERATIVETHAT
CONTROL COMPARTMENTS,BURNERS
AND CIRCULATING AIR PASSAGEWAYS
OF THE APPLIANCE BE KEPT CLEAN.
DUE TO HIGH TEMPERATURES, THE
APPLIANCE SHOULD BE LOCATED
OUT OF TRAFFIC AND AWAY FROM
FURNITURE AND DRAPERIES.
WARNING: FAILURE TO INSTALL THIS
APPLIANCE CORRECTLY WILL VOID
YOUR WARRANTY AND MAY CAUSE A
SERIOUS HOUSE FIRE.
YOUNG CHILDREN SHOULD BE CARE-
FULLY SUPERVISED WHEN THEY ARE
IN THE SAME AREA AS THE APPLI-
ANCE. TODDLERS,YOUNG CHILDREN
AND OTHERS MAY BE SUSCEPTIBLE
TO ACCIDENTAL CONTACT BURNS. A
PHYSICAL BARRIERS IS RECOMMEND-
ED IFTHERE ARE AT RISK INDIVIDUAL
INTHE HOUSE. TO RESTRICT ACCESS
TO A FIREPLACE OR STOVE, INSTALL
AN ADJUSTABLE SAFETY GATE TO
KEEP TODDLERS, YOUNG CHILDREN
AND OTHER AT RISK INDIVIDUALS OUT
OF THE ROOM AND AWAY FROM HOT
SURFACES.
BEFORE YOU START
Safe installation and operation of this appliance
requirescommonsense,however, wearerequired
bytheCanadianSafetyStandardsandANSIStand-
ards to make you aware of the following:
General Safety Information
1) The appliance installation must conform with
local codes or in the absence of local codes,
withCAN/CGAB149(inCanada)ortheNational
FuelGas CodeANSIZ223.1 inthe U.S.A.This
applianceshouldbeinstalledbyaqualifiedgas
fitter technician only.
2) Installation and repair should be done by a
qualified service person.
3) The applianceshouldbeinspectedbeforeuse
and at least annually by a professional service
person.Morefrequentcleaningmayberequired
due to excessive lint from carpeting, bedding
material, animal hair, etc. It is imperative that
control compartments, burners and circulating
airpassagewaysoftheappliancebekeptclean.

8E33 FPI Direct Vent Gas Insert
INSTALLATION
GAS PRESSURE
TESTING
The appliance must be isolated from the gas
supply piping system by closing its individual
manual shut off valve during any pressure
testing of the gas supply piping system at test
pressures equal to or less than
1/2 psig. (3.45 kPa).
SPECIFICATIONS
At pressures over 1/2 psig, the pipe to the unit
must be disconnected.
Gas Input Capacity:
Natural Gas 38,000 Btu/h
Propane 35,500 Btu/h
Min. Input:
Natural Gas 20,000 Btu/h
Propane 19,000 Btu/h
Fuels: Approvedforuse with bothnaturalgas,
and propane. Approved as is for use at 0' to
4,500' (0-1370m).
Electrical: 120V A.C. system.
Circulation Fan: Variable speed, 127 CFM.
Log Set: Ceramic fibre, 8 per set.
Vent System: 3" co-linear aluminum flex.
INSTALLATION INTO A
SOLID FUEL BURNING
FIREPLACE OR
FACTORY BUILT
FIREPLACE
The E33 Gas Inserts have been tested and
approved to be vented into any masonry
fireplace or approved solid fuel burning
factory built fireplace that will allow the insert
to physically fit into the firebox. Refer to the
"Minimum Fireplace Dimensions" section.
Ifthefactorybuiltfireplace*heightistoolow
for your Insert, you may remove the smoke
baffle plate and damper from the factory
built fireplace as long as these items are
saved and are reinstalled in the event that
theInsertisremoved.NOTE:Anyalterations
madeto the listed solid fuelburningfactory
built fireplace may void the listing of the
fireplace. Cutting any sheet-metal parts of
thefireplace,inwhichthegasfireplaceinsert
is to be installed, is prohibited.
If the factory-built fireplace has no gas
access hole(s) provided, an access hole of
1.5"(37.5mm)orlessmaybedrilledthrough
the lower sides or bottom of the firebox in
a proper workmanship like manner. This access
hole must be plugged with non-combustible
insulation after the gas supply line has been
installed.
The fireplace and fireplace chimney must be
cleanandingoodworkingorderandconstructed
of non-combustible materials and chimney
cleanouts must fit properly. Refractory, glass
doors, screen rails, screen mesh, and log
grates can be removed from the fireplace before
installingthegasfireplaceinsert.Smokeshelves,
shields and baffles may be removed if attached
by mechanical fasteners. A tight connection
between the gas fireplace insert flue collar and
the fireplace chimney must be made.
*Checkwithyourlocalinspectorbeforecommencing
with this installation.
INSTALLATION
CHECKLIST
Beforeinstallingventsystemensurethatthedamper
plateisopenandsecuretopreventthedamperplate
from falling down and crushing the liner.
The FPI Gas Insert is installed as listed
below.
1) Check all clearances to combustibles. Refer to
the following sections where applicable:
a. Minimum Clearances to Combustibles.
b. Regency Flush Combustible Mantel
Clearances
c. Excalibur Surround & Full Screen Doors
Combustible Mantel Clearances
d. Mantel Clearances
2) Make the gas connection. Refer to the "Gas
Connection" section.
3) Install the 3" flue liner to the sliding connector
plate.Refertothe"FlueLinerInstallation"section.
4) Slide the unit half way into the fireplace.
5) Pulltheventconnectorplatethroughthetapered
brackets and fasten to the front plate. Refer to
the "Flue Liner Installation" section.
6) Slide the unit fully into the fireplace.
7) Test gas pressure, refer to the "Gas Pipe
Pressure Testing" section. Check aeration
system,referto"GasInsertAerationSystems"
section.
8) Install standard and optional features. Refer
to the following sections where applicable:
a. Brick Panels
b. Log Installation
c. Faceplate & Trim
d. Standard Flush Door
e. Flush Louvers
f. Full Screen Doors
g. Excalibur Surround
h. Excalibur Screen Doors
i. Excalibur Accent Kit
j. Remote Control
k. Wall Thermostat
9) Final check. Refer to the "Final Check"
section. Before leaving this unit with the
customer, the installer must ensure that the
appliance is firing correctly. This includes:
a) Clocking the appliance to ensure the
correct firing rate.
b) Adjusting the primary air, if required, to
ensure that the flame does not carbon.
Refer to the "Gas Insert Aeration
System" section.
c) Ensuring that the appliance is venting
correctly.
Installer must mechanically attach the supplied
label to the inside of the firebox of the fireplace
into which the gas fireplace insert is installed.
"WARNING: This fireplace has been
converted for use with a gas fireplace insert
only and cannot be used for burning wood or
solidfuels unlessall originalparts havebeen
replaced, and the fireplace re-approved by
the authority having jurisdiction."

E33 FPI Direct Vent Gas Insert 9
INSTALLATION
MATERIALS
REQUIRED
No electrical power supply is required for the gas
control to operate. A 120 Volt AC power cord is
hooked up to the fan. Plug the 3 wire cord into
a suitable receptacle. Do not cut the ground
terminal off under any circumstances. When
connected with 120 volts, the appliance must be
electrically grounded in accordance with local
codes, current version of the Canadian Electrical
Code CSA C22.1 (in Canada) or in the absence
of local codes, with the National Electrical Code
ANSI/NFPA 70.
NOTE: This unit is equipped with a heat
sensor thermodisc which will prevent the
blower from operating until the unit reaches
the correct temperature.
VENTING
This appliance is designed to be attached to two
3"(76mm)co-linearaluminiumflexrunningthefull
length of the chimney. The flue length must be a
minimum length of 8 ' (2.44m) and a maximum
of 35' (10.7m). See chart above for minimum
distances from roof. Periodically check that the
vent is unrestricted.
Masonry chimneys may take various contours
whichtheflexiblelinerwillaccommodate.However,
keep the flexible liner as straight as possible,
avoid unnecessary bending.
Part # Description
948-305 3" Flex - 35 ft.
946-529 FPI Co-linear DV Vertical
Termination Cap
Alternate Approved Caps
46dva-VC Vertical Termination Cap
46dva-VCH High Wind Cap
46dva-GK 3" Co-linear Adaptor with flashing
Inareasofconsistentlyhighwinds,werecommend
using the Simpson Dura-Vent System (46dva-GK
adapter and 46dva-VCH high-wind cap).
The Air Intake pipe must be attached to the inlet
air collar of the termination cap.
FLUE LINER
INSTALLATION
1) Cut the flex liner as required.
2) Mark the end of one liner with an "E" to
indicate Exhaust.
3) Connect the other end of the above liner to the
exhaust side of the termination adaptor, seal
connection with high temperature silicone.
Secure with gear clamp.
4) Connect the 2nd liner to the inlet side of the
adaptor,sealconnectionwithhightemperature
silicone. Secure with gear clamp.
GAS INSERT
AERATION SYSTEM
The air shutter can be adjusted by moving the
adjusting wire up or down. The wire is accessed
through the bottom louver opening. Open the air
shutter for a blue flame or close for a yellower
flame. The burner aeration is factory set but may
need adjusting due to either the local gas supply
or altitude.
Minimum Air Shutter Opening:
5/16" Natural Gas
7/16" Propane
CAUTION: Carbon will be produced if air
shutter is closed too much.
Note: Any damage due to carboning resulting
from improperly setting the aeration
controlsisNOTcoveredunderwarranty.
Note: Aeration Adjustment should only be
performedbyanauthorizedFPIInstaller
at the time of installation or service.
MINIMUM FIREPLACE
OPENING
The minimum fireplace opening for the FPI gas
fireplace insert is shown in the following diagrams:
WARNING:
Electrical Grounding
Instructions
This appliance is equipped with
athreepronged(grounding)plug
foryourprotectionagainstshock
hazard and should be plugged
directly into a properly grounded
three-prongreceptacle.Donotcut
or remove the grounding prong
from this plug.
NOTE:IfyouareinstallingtheExcalibur®,the
minimumfireplacedimensionsareasfollows:
Width (at front): 34-1/2" (876mm)
Depth: 17-3/4" (451mm)
Height: 26" (660mm)
7-1/8”
(200mm)
Low prole
MINIMUM FIREPLACE
OPENING EXCALIBUR®
OPTION
The minimum fireplace opening for the FPI gas
fireplace insert is shown in the following diagrams:

10 E33 FPI Direct Vent Gas Insert
INSTALLATION
MINIMUM CLEARANCES TO COMBUSTIBLES
From Unit
Side Walls * A 8" (203 mm)
Ceiling B47" (1194 mm)
Min. Mantel Height C 15" (381 mm)
Max. Mantel Depth D 12" (305 mm)
Alcove Width E 76" (1930 mm)
Alcove Depth F 36" (914 mm)
Hearth Height G 1-1/4" (32 mm)
Hearth Width H 45-1/2" (1156 mm)
Hearth Depth I 13" (330 mm)
* Alcove side wall must have a min. of 8"
clearance on one side.
COMBUSTIBLE MANTEL CLEARANCES
Because of the extreme heat this fireplace emits, the mantel clear-
ances are critical.
Note: Anon-combustiblemantelmaybeinstalledatalowerheight
if the framing is made of metal studs covered with a non-
combustible board.
Mantel can be installed anywhere in shaded area or higher using the
above scale.
Note: Ensure the paint that is used on the mantel and the facing
is "heat resistant" or the paint may discolour.

E33 FPI Direct Vent Gas Insert 11
INSTALLATION
GAS CONNECTION
1) Iftheapplianceistobeinstalledintoanexisting
chimneysystem,thoroughlycleanthemasonry
or factory built fireplace.
2) The appliance is provided with an opening on
the left hand side of the control compartment.
A 3/8" NPT gas supply pipe must be brought
near this inlet hole.
3) Locatethecenterpointwheretheventwillpass
throughthechimneyabovetheappliance.Move
theappliance intothe exactlocation whereit is
to be installed. Ensure that the Insert is level.
5) Install flashing.
6) Insertbothlinersintochimney,passingthrough
the damper opening.
7) Install termination cap.
8) Connect the marked end of the liner to the
exhaust collar of the vent connector plate
marked with an "E", seal connection with high
temperaturesilicone.Securewithgearclamp.
9) Connect the 2nd liner to the intake collar, seal
connection with high temperature silicone.
Secure with gear clamp.
NOTE:
1) Final gas connection should be made after
unit is in place to avoid damage to line when
pushing the unit into position.
2) Mill-pacmay beused instead ofhigh tempture
silicone and screws may be used instead of
gearclampsatconnectionsofliner to inletand
vent collars.
10) Alignvent connector platewith guidesonunit.
11) Slideunitintomasonryopening,whileensuring
that the slot at the rear of the connector plate
mates up with the hold down plate on the unit.
12) Secure with Screw.
THE APPLIANCE MUST NOT BE
CONNECTED TO A CHIMNEY FLUE
SERVING A SEPARATE SOLID FUEL
BURNING APPLIANCE.
GAS CONNECTION
WARNING:
Only persons licensed to work
with gas piping may make the
necessary gas connections to
this appliance.

12 E33 FPI Direct Vent Gas Insert
INSTALLATION
OPTIONAL
BRICK PANEL
Optional Brick Panel Set:
Part # Description Qty
Top (brick) panel 1
Back (brick) panel 1
Left (brick) panel 1
Right (brick)panel 1
340-043 Top bracket 1
340-094 Bottom clips 2
511-031 Brick clips 2
GAS PIPE
PRESSURE TESTING
Theappliancemustbeisolatedfromthegassupply
pipingsystembyclosingitsindividualmanualshut-
off valve during any pressure testing of the gas
supplypipingsystemattestpressuresequaltoor
less than 1/2 psig. (3.45 kPa). Disconnectpiping
from valve at pressures over 1/2 psig.
The manifold pressure is controlled by a regulator
built into the gas control, and should be checked
at the pressure test point.
NOTE: To properly check gas pressure, both
inletandmanifoldpressures should be
checkedusingthevalvepressureports
on the valve.
1) Make sure the valve is in the "OFF" position.
2) Loosenthe"IN"and/or"OUT"pressuretap(s),
turning counterclockwise with a 1/8" wide flat
screwdriver.
3) Attach manometer to "IN" and/or "OUT"
pressure tap(s) using a 5/16" ID hose.
4) Light the pilot and turn the valve to "ON"
position.
5) Thepressurecheckshouldbecarriedoutwith
theunitburningandthesettingshouldbewithin
the limits specified on the safety label.
6) Whenfinishedreadingmanometer,turnoffthe
gasvalve,disconnectthehoseandtightenthe
screw (clockwise) with a 1/8" flat screwdriver.
Note: Screw should be snug, but do not
over tighten.
SIT VALVE DESCRIPTION
1) Gas on/off knob
2) Manual high/low adjustment
3) Pilot Adjustment
4) Thermocouple Connection - option
5) Manifold (Outlet) Pressure Tap
6) Inlet Pressure Tap
1234
5
6
IN OUT
7) Pilot Outlet
8) Main Gas Outlet
9) Alternative TC Connection Point

E33 FPI Direct Vent Gas Insert 13
INSTALLATION
Diagram 1
Installation of Brick Panels:
1) Remove top louver and glass door if installed.
2) Remove the logs if they are already installed.
Note: the grate must be removed in order to
remove the bottom log. Ensure you slide the
bottom coal off to the right-hand side to avoid
chipping.
3) Unwrap the brick pattern panels from the
protective wrapping. Handle the panels with
care as they can break easily.
4) Removethe twoscrews from thebottom ofthe
baffle plate. Install the bottom clips onto the
baffle plate (refer to Diagram 1).
Bottom Clips
Top Bracket
5) Place the top bracket onto the top edge of
the top panel (refer to Diagram 2).
Diagram 2
6) Slide the top panel and bracket assembly
carefully onto the baffle plate ensuring the
paneliscentered.Makesurethetabsofthe
topbracketfitintothebaffleopenings(refer to
Diagram 3).
7) Insert the back panel by sliding it between
the sidewalls of the firebox and the rear log
support.
Diagram 3
8) Before installing the side brick panels,
removethe screwsfrom theside brickclips
(refer to Diagram 4).
Diagram 4
9) Insert the side panel by positioning it flat
against the side walls. Tilt the panel
towardsthemiddleofthefirebox,theninsert
thebottomfrontcorner.Repeatontheother
side.
10) Install the 2 brick retaining clips, one on
each side.
Completed Installation

14 E33 FPI Direct Vent Gas Insert
INSTALLATION
Gas Log Kit #340-930 contains the following:
03-17 Bottom Log
03-18 Center Top Log
03-19 Front Log
03-20 Left Log
03-21 Right Log
03-22 Left top Log
03-23 Rear Log
03-24 Right Top Log
946-669 Platinum Embers (supplied in packaged manual)
WARNING:
Dangerous operating conditions may occur if these
logs are not positioned in their correct certified loca-
tions. Read the following instructions carefully and
refer to the attached diagrams.
1) Remove and carefully unwrap the logs from the
box. Please handle with care and do not force
them into position to avoid chipping.
3) Remove the grate by removing the two Phillips
screws. Slide the grate outwards to remove it from
the unit (refer to Diagram 1).
Diagram 1
2) Remove the top louver and glass door if already
installed.
4) Angle log 03-17 and slide it between the top and
bottom burner tube under the "T" section until it
touches the left grate support bracket (refer to
Diagram 2).
5) Re-install the grate.
Diagram 2
03-17
03-17
03-20
03-23
03-21
03-22 03-24
03-18
03-19
The "03" reference numbers (i.e. 03-23) are molded
into the rear of each log.
6) Line up the pin holes (located at the bottom of log
03-23) to the pins of the rear log support and posi-
tion them into place. (refer to Diagram 3)
Diagram 3
Locating Pins
03-23
LOG SET INSTALLATION

E33 FPI Direct Vent Gas Insert 15
INSTALLATION
7) Align the bottom grooves of log 03-21 onto the
right side of the grate and gently slide the log back
until it touches the locating tab (refer to Diagram 4
& 5).
Diagram 4
Locating
Tab
03-23
03-17 03-21
Diagram 5
8) Align and position the pin hole of log 03-20 down
into the left locating pin of log 03-21. Slide into
the groove and gently place into position until it
touches the locating tab. (see Diagram 6 & 7)
Locating
Tab
03-20
Locating
Pin
Diagram 6
Diagram 7
03-23
03-20
03-17
03-21
9) Place log 03-22 over log 03-23 and log 03-20.
Ensure the pin hole of log 03-22 lines up with the
left pin of log 03-23 as well as the left pin of log
03-20 (refer to Diagram 8).
03-22
Locating
Pins
03-23
03-20
Diagram 8
10) Place log 03-18 over log 03-23 and log 03-20.
Ensure the pin hole of log 03-18 lines up with the
middle pin of log 03-23 and the right pin of log
03-20 (refer to Diagram 9 & 10).
03-20
03-18
03-23
Locating
Pins
Diagram 9
03-21
03-21

16 E33 FPI Direct Vent Gas Insert
INSTALLATION
03-17
03-20
03-23
03-22
03-18
Diagram 10
11) Place log 03-24 over log 03-23 and log 03-21
ensuring the pin hole of log 03-24 lines up with the
right pin of log 03-23 and the right pin of log 03-21
(refer to Diagram 11).
03-24
03-23
03-21
Locating
Pins
Diagram 11
12) Place log 03-19 over the left center of the grate.
Ensure the log set looks like Diagram 12.
Diagram 12
03-19
13) Separate platinum embers and place at the front
of the burner. Avoid stacking platinum embers.

E33 FPI Direct Vent Gas Insert 17
INSTALLATION
Each Kit contains one LPG Conversion
Kit and one DC Sparker Kit.
LPG Conversion Kit Contains:
Qty. Part # Description
1 904-529 5/32" Allen Key
1 904-641 Burner Orifice #50
1 918-590 Label "Converted to
LPG"
1 908-528 Red LPG Label
1 910-037 LPG Injector
(Pilot Orifice)
1 918-485 Instruction Sheet
DC Sparker Kit Contains:
Qty. Part # Description
1 820-475 Bracket DC Sparker
1 820-476 Bracket DC Sparker
1 904-153 Washer #8 External
Star
1 904-330 Nut 8-32 Hex
2 904-531 Bushing Split Plastic
0.500 in.
1 904-543 Screw 8-32 x 3/4
Pan Head
2 904-553 Screw #8 x 1/2
Type "B", Black Oxide
1 910-073 Spark Generator
Battery Holder
1 910-074 Spark Generator
Switch C/W Wire
1 910-078 Battery Size AA
Energizer En91
1 910-199 Clip Wire Holder
1 910-903 Wire Fan To Power
Cord, Ground 30 in.
904-781 Velcro Hook, Black
904-782 Velcro Hook, Black
1) Shut off the gas supply.
2) Remove the louvers and glass door.
3) Remove the logs and grate (refer Log
Installation section in E33 Manual).
Ensure you slide the bottom log 03-17 off
to the right-hand side to avoid chipping.
5) Remove burner by unscrewing the 2
screws.
6) Pull off the pilot cap to expose the pilot
orifice.
7) Unscrew the pilot orifice with the 5/32"
allen key and replace with the LPG pilot
orifice provided in the kit, then replace
pilot cap.
Burner Orifice Removal
8) Remove burner orifice with a 1/2" wrench,
while using a 9/16" wrench to hold onto
the elbow behind the orifice and discard
orifice.
9) Reinstall new burner orifice LPG stamped
#50 and tighten.
4) Remove front base brick. 10) Turn control knob to the “OFF” position.
11) Remove the black protection cap by hand
from the hi/low knob (Fig.1).
12) Insert a 5/32” or 4mm Allen wrench into
the hexagonal key-way of the screw
(Fig. 2), rotate it counter-clockwise until it
is free and extract it.
Installation of LPG
Conversion Kit:
Fig.1
Fi
g
.2
13) Check that the screw is clean and if
necessary remove dirt.
14) Flip the screw (Fig. 3).
Fig.3
CONVERSION KIT# 731-969 FROM NG TO LP
for E33-1 using SIT 820 NOVA Gas Valve
THIS CONVERSION MUST BE DONE BY A QUALIFIED GAS FITTER
IF IN DOUBT DO NOT DO THIS CONVERSION !!

18 E33 FPI Direct Vent Gas Insert
INSTALLATION
WARNING!
Do not over tighten the screw.
Recommended to
grip the wrench by the short side.
15) Using the Allen wrench as shown in Fig.4,
rotate the screw clockwise until snug, do
not overtighten.
Fig.4
16) Verify that if the conversion is from NG to
LPG, the screw must be re-assembled
with the red o-ring visible (Fig. 5).
17) Re-assemble the black protection cap
(Fig. 6).
WARNING!
Also check that the pilot and
main burner injectors are
appropriate for the gas type.
LPG Configuration
Red o-ring visible
Fig.5
Fig.6
18) Reverse steps 5) to 3).
19) Attach the label "This unit has been con-
verted to LPG" near or on top of the serial
# decal.
20) Replace yellow "NG" label with red "LPG"
label.
WARNING!
This conversion kit shall be
installed by a qualified service
agency in accordance with the
authority having jurisdiction. If
the information in these instruc-
tion is not followed exactly, a fire,
explosion or production of car-
bon monoxide may result caus-
ing property damage, personal
injury or loss of life. The qualified
service agency is responsible
for the proper installation of this
kit. The installation is not proper
and complete until the operation
of the converted appliance is
checked as specified in the manu-
facturer's instructions supplied
with the kit.
Note: Equipped for Altitude
0 - 4500 ft. (0 - 1370m).
Installation of the DC Sparker:
27) Locate the Piezo Ignitor situated at the
side of valve.
Piezo
Ignitor
28) Remove the Piezo Ignitor by unscrewing
the nut at the back of the mounting
bracket.
Ignitor
Wire
Piezo
Ignitor
29) Disconnect the ignitor wire from the Piezo
Ignitor and connect it to the D.C. Sparker.
Ignitor
Wire
DC
Sparker
30) Connect the DC spark generator wires
to the SIT Valve with the screw, which is
provided in the kit.

E33 FPI Direct Vent Gas Insert 19
INSTALLATION
31) Locate the ground lug at the receptical
box, left of the unit.
32) Connect one end of the supplied green
ground wire to the lug with the nut and
washer from the kit.
33) Install the 1/2" bushing to the heat shield.
Ground
wire from
kit
35) Plug the DC spark generator wires to the
DC Sparker.
36) Connect the ground wire to the DC
Sparker mounting bracket.
38) Mount the heat shield to the DC Sparker.
Secure into place with the velcro, which is
provided in the kit.
40) Tie up the loose wire with the wire clip.
Heat Shield
34) Run the other end of the ground wire and
DC spark generator wires through the
bushing on the heat shield.
39) Find a location which is not too hot and is
easy to reach for changing the
battery.
Installer Notice:
These instructions must be left
with the appliance.
41) Check for gas leaks with a proper soapy
solution or leak detector.
42) Check for proper spark between the
ignitor and pilot cap. Refer to "Lighting
Procedure" section of the manual for light-
ing sequence.
43) Check pilot flames. Correct flame pattern
has 3 strong blue flames. Adjustment can
be made by turning the slotted screw at
the top right corner of the valve. Refer to
"Maintenance Instructions" section of the
manual for correct flame patterns.
44) Check inlet (12" WC min) and outlet (11"
WC) pressures. Refer to "Gas Pipe Pres-
sure Testing" section of the manual.
45) Check operation of flame control.
46) Check for proper flame appearance and
glow on logs.
37) Install the suppliedbattery into theDC Sparker
Box by opening the battery compartment.
NOTE: The battery in the DC Sparker Box
will need to be replaced annually.
Battery
Compartment

20 E33 FPI Direct Vent Gas Insert
INSTALLATION
Diagram 5
11) Push the FPI logo plate into the two holes in
the bottom left corner of the faceplate.
10) Attach the faceplate panels to the insert body
using the 4 remaining black screws. Refer to
Diagram 5.
Diagram 4
9) Attach the trim to the faceplate by using the
plated screws (refer to Diagram 4).
Rear View: Faceplate Assembly
Diagram 1
FACEPLATE & TRIM
1) Lay the faceplate panels flat, face down on
something soft so they don't scratch.
2) Take the top faceplate and align the holes in
it with the holes in the side panels. Using the
screwsprovided,attachfromthetopofthepanel
(the holes in the top panel are slightly larger
than the holes in the side panel to facilitate
easier installation). Refer to Diagram 1.
Hint:Don'ttightenthescrewsdowncompletely
atthispoint,continueonwithsteps3and4and
do a trial fit to the unit. Make any necessary
adjustments and when it fits properly then
tighten down the screws.
Diagram 3
7) Tuckthewires intothefaceplate tokeepthem
away from the insert using the clip provided.
Attach the clip to the rear of the faceplate to
ensure that the wires do not touch the side of
the unit. Refer to Diagram 3.
8) The power cord should be run behind the
faceplate panel.
4) Place the trim on the assembled faceplate
panels,aligningthewireconnectionsfromthe
switches with the notch on the left side panel.
5) Connect the fan switch wires by taking the
black and red wires with the male ends (in the
greyharness) and connect them withthe wire
connectors from the fan speed control.
6) Connect the ON/OFF switch wires by taking
the black and red wires with the female ends
and connect them to the ON/OFF switch.
Rear View: Trim Assembly
Diagram 2
3) Using the connectors provided, join the left
side trim (with the ON/OFF switch) to the top
trim. Diagram 2. Connect the right side trim to
the top trim.