Rehau BEHR KEEP COOL Curve 625 OEM User manual

© REHAU-BEHR A/S.REHAU-BEHR A/S | Bavne Allé 34 | 8370 Hadsten / Denmark | Tel: [phone] | www.rehau-behr.com | [e-mail]
!
This Fitting Instruction is exemplified by a KEEP COOL® Curve 625 OEM 2500
mm (8 Foot) glass cover with a 3-glass solution, but is applicable for both KEEP
COOL® Curve OEM and KEEP COOL® Plane OEM in all lengths and with all
glass combinations. Installation differences between KEEP COOL® Curve OEM
and KEEP COOL® Plane OEM will be evident from the fitting instruction.
KEEP COOL®Curve 625 OEM, Against Wall
KEEP COOL®Curve 1250 OEM, Against Wall
KEEP COOL®Plane 625 OEM , Against Wall
KEEP COOL®Plane 1250 OEM, Against Wall
KEEP COOL® OEM
FITTING INSTRUCTIONS
One-sided: Against wall
Please read the full Fitting Instruction
before initiating the installation.

2Fitting Instructions KEEP COOL®OEM Against Wall, v.2.1, 11/15
1. CONTENTS
1. Contents ................................................................................................................................................................................................................ 2
2. General Information .............................................................................................................................................................................................. 3
3. Frame parts: KEEP COOL®Curve OEM ................................................................................................................................................................... 4
4. Frame parts: KEEP COOL®Plane OEM.................................................................................................................................................................... 5
5. Frame assembly
5.A KEEP COOL®Curve OEM ................................................................................................................................................................................... 6
5.B KEEP COOL®Plane OEM ................................................................................................................................................................................... 9
6. Assembly of Against Wall cabinet and preparation of cover fittingt .................................................................................................................... 14
7. Cover assembly ................................................................................................................................................................................................... 16
7.A KEEP COOL®Curve OEM ................................................................................................................................................................................. 16
7.B KEEP COOL®Plane OEM .................................................................................................................................................................................. 18
8. Cover fitting ......................................................................................................................................................................................................... 20
9. Adjustments......................................................................................................................................................................................................... 26

3Fitting Instructions KEEP COOL®OEM Against Wall, v.2.1, 11/15
PRODUCT INFORMATION
May be used as cover for commercial cooler or freezer
islands in sales departments, e.g. supermarkets.
Applicable for cooler and freezer islands (≥ - 24° C).
The environment must not exceed 23,9°C and 55% R.H.
If the cover is fitted on a freezer island, it is necessary to
perform technical adjustments (seperate instruction).
Expected life span of the system: 300.000 openings or 10 years.
The load limit must be respected – over-stacking will cause condensation.
Avoid placement of boxes on the glass.
SAFETY
Please read through the manual before mounting the product.
One glass can weigh up to 10 kg.
Do not carry a glass by the handle.
Wet or dewy glass can be slippery.
Use the cardboard packaging as protection on the floor in order
to avoid scratches/damages to the product.
BEFORE INSTALLATION
Remove all items that are in the way of the cover: price profiles,
shelves, night blinds, etc.
Clean the handrails thoroughly from grease, stains, etc.
Make sure the island and handrails are parallel and in level.
CONTACT
After installation, please hand over the user manual and the
microfibre cloths to the store personnel.
Please help us improve our product by sending us an email
to [e-mail].
THANK YOU FOR YOUR COOPERATION.
2. GENERAL INFORMATION
Gloves required Safety shoes
required

3. FRAME PARTS / KEEP COOL® CURVE OEM
Cover parts
103615
103616
105124
103613
103614
105123
103626
103627
105121
104155
104156
105243
103715
103720
105335
103579
103580
105331
100349
(tx20)
100388
(tx20)
103704
103706
105125
103678
103679
105122
44 mm
42 mm
20 mm
18 mm
30 mm
104441
104442
105245
104443
104444
105246
103655
103656
105149
104455
104456
105252
104457
104458
105251
103657
103658
105148
103585
103586
105387
1,7 mm 1,7 mm 1,2 mm
1,2 mm
RAL 7015
RAL 7046
RAL 9005
RAL 7015
RAL 7046
RAL 9005
RAL 7015
RAL 7046
RAL 9005
+
++
+++
104137
(5 m) (25 m)
104131
104145
RAL 7015
RAL 7046
RAL 9005
103577
103578
105127
103566
103567
105150
103568
103569
105151
100171
(tx20)
40 mm
20 mm
100211
(tx20)
50 mm
4Fitting Instructions KEEP COOL®OEM Against Wall, v.2.1, 11/15
Gable parts KEEP COOL® Curve OEM
Fill strips
Fill strips
Top glass
Side profile T-profileCross profile Cross profile MJ
Bottom glass Middle glass
Back profile
or
Right cover plateLeft cover plate
Left gable Right gable

3. FRAME PARTS / KEEP COOL® PLANE OEM
103615
103616
105124
103613
103614
105123
103626
103627
105121
104155
104156
105243
103715
103720
105335
103579
103580
105331
100349
(tx20)
100388
(tx20)
103704
103706
105125
103678
103679
105122
44 mm
42 mm
20 mm
18 mm
30 mm
104441
104442
105245
104443
104444
105246
104145
+
++
+++
104137
(5 m) (25 m)
104131
RAL 7015
RAL 7046
RAL 9005
RAL 7015
RAL 7046
RAL 9005
RAL 7015
RAL 7046
RAL 9005
103663
103664
105142
103659
103660
105141
103665
103666
105144
103661
103662
105143
50 mm
20 mm
100470
(tx20)
5Fitting Instructions KEEP COOL®OEM Against Wall, v.2.1, 11/15
Cover plateFill stripsGable
KEEP COOL®Plane
Fill strips
Top glass
Side profile T-profileCross profile Cross profile MJ
Bottom glass Middle glass or
Gable parts KEEP COOL® Plane OEM
Cover parts

02
01
RAL 7015
RAL 7046
RAL 9005
103626
103627
105121 100349
100388
100388
RAL 7015
RAL 7046
RAL 9005
RAL 7015
RAL 7046
RAL 9005
103613
103614
105123
103615
103616
105124
6Fitting Instructions KEEP COOL®OEM Against Wall, v.2.1, 11/15
Side Profile
Recommended torque =
1,2 Nm
(500-800RPM)
Recommended torque =
1,2 Nm
(500-800RPM)
5: FRAME ASSEMBLY
5.A: KEEP COOL® CURVE OEM

03
100349
103657
103658
105148
103655
103656
105149
104155
104156
105243
RAL 7015
RAL 7046
RAL 9005
RAL 7015
RAL 7046
RAL 9005
RAL 7015
RAL 7046
RAL 9005
04
100388
100388
104457
104458
105251
104455
104456
105252
104441
104442
105245
104443
104444
105246
RAL 7015
RAL 7046
RAL 9005
RAL 7015
RAL 7046
RAL 9005
RAL 7015
RAL 7046
RAL 9005
RAL 7015
RAL 7046
RAL 9005
7Fitting Instructions KEEP COOL®OEM Against Wall, v.2.1, 11/15
Recommended torque =
1,2 Nm
(500-800RPM)
Recommended torque =
1,2 Nm
(500-800RPM)
KEEP COOL
®
Curve: Back Profile

05
RAL 7015
RAL 7046
RAL 9005
RAL 7015
RAL 7046
RAL 9005
RAL 7015
RAL 7046
RAL 9005
103678
103679
105122
103704
103706
105125
103704
103706
105125
06
RAL 7015
RAL 7046
RAL 9005
RAL 7015
RAL 7046
RAL 9005
RAL 7015
RAL 7046
RAL 9005
103704
103706
105125
103678
103679
105122
103704
103706
105125
8Fitting Instructions KEEP COOL®OEM Against Wall, v.2.1, 11/15
Gently tap in the pins using a rubber mallet
Gently tap in the pins using a rubber mallet
Cross profile
Cross profile
Cross profile
Cross profile MJ
Cross profile MJ

!
07
08
100349
RAL 7015
RAL 7046
RAL 9005
103626
103627
105121
9Fitting Instructions KEEP COOL®OEM Against Wall, v.2.1, 11/15
If the handrail and the back wall are not at
the same level, use a fill strip
Fill Strip
Combine fill strips to match
differences precisely
NB: Handrail and back wall of gondola
must be at same height. Use fill strips
to even out differences.
5.B: KEEP COOL®PLANE OEM
Side profile, front

09
100388
100388
RAL 7015
RAL 7046
RAL 9005
RAL 7015
RAL 7046
RAL 9005
103613
103614
105123
103615
103616
105124
10
100349
RAL 7015
RAL 7046
RAL 9005
104155
104156
105243
10Fitting Instructions KEEP COOL®OEM Against Wall, v.2.1, 11/15
Side profile, front
Side profile (back)

11
100349
100349
RAL 7015
RAL 7015
RAL 7046
RAL 7046
RAL 9005
RAL 9005
104443
104441
104444
104442
105246
105245
12
RAL 7015
RAL 7046
RAL 9005
103678
103679
105122
RAL 7015
RAL 7046
RAL 9005
RAL 7015
RAL 7046
RAL 9005
103704
103706
105125
103704
103706
105125
11Fitting Instructions KEEP COOL®OEM Against Wall, v.2.1, 11/15
Insert the cross profiles in the adapters on the rear
side profile. Gently tap in the pins using a rubber mallet.
Cross Profile
Cross Profile
Cross Profile MJ
Cross Profile MJ
Side profile, back
Side profile (back)

!
13
RAL 7015
RAL 7015
RAL 7046
RAL 7046
RAL 9005
RAL 9005
103678
103704
103679
103706
105122
105125
14
12Fitting Instructions KEEP COOL®OEM Against Wall, v.2.1, 11/15
Insert the cross profiles in the adapters of the front side profile.
Gently tap in the pins using a rubber mallet.
If the handrail and the back wall are
not at the same level, use a fill strip
Fill Strip
Combine fill strips to match
differences precisely
NB: Handrail and back wall of gondola
must be at same height. Use fill strips
to even out differences.

KEEP COOL®Curve
KEEP COOL®Plane
!
If factory assembled, the frame can be placed on top of the island
and attached loosely with strong adhesive tape before transport.
15
104145
104137 104131
103715 103579 103585
103720 103580 103586
105335 105331 105387
RAL 7015
RAL 7046
RAL 9005
RAL 7015
RAL 7046
RAL 9005
RAL 7015
RAL 7046
RAL 9005
+
++
+++
100171
(tx20)
40 mm
20 mm
100211
(tx20)
50 mm
103567 103569
103577
103578
103566 103568
105127 105150 105151
103663
103664
105142
103659
103660
105141
103665
103666
105144
103661
103662
105143
50 mm
20 mm
100470
(tx20)
13Fitting Instructions KEEP COOL®OEM Against Wall, v.2.1, 11/15
KEEP COOL®1250 glass modules: Only middle and top track glasses
Right
Cover Plate
Fill Strip
Right GableLeft Gable
Left
Cover Plate
or
Cover plateFill stripsGable
KEEP COOL®Plane
NB: Glasses must be transported in the transport boxes.
WARNING: It is not safe to transport the glasses installed in
the cover or in any horizontal position.
THE FOLLOWING COMPONENTS SHOULD BE SENT WITH THE COVER TO THE FIELD INSTALLATION:
Cover parts (bag or box):
Instruction
Glass Assembly Top TrackGlass Bottom Track Sliding Glass Middle Track
Glass (transport boxes):
Gable kits (sold separately):

16
!
+/- 5 mm
17
14Fitting Instructions KEEP COOL®OEM Against Wall, v.2.1, 11/15
Install the against wall cabinet as normal. The covers can be
removed to acces the bottom of the island
The handrail must be very stable,
straight and in level to fit the cover
6: ASSEMBLY OF AGAINST WALL CABINET AND PREPARATION OF COVER FITTING.
NB: To ensure correct fitting of the cover, it is crucial
to ensure a tight fit between the island sections.

!
18
19
104137 104131
104137 104131
15Fitting Instructions KEEP COOL®OEM Against Wall, v.2.1, 11/15
Clean the handrail thoroughly
NB: The handrail must be very clean to
gain optimum strength of tape.
Bridge smaller height differences, i.e.
corners and connections, using tape
or
or

20
RAL 7015
RAL 7046
RAL 9005
103568
103569
105151
100171
100171
100211
100211
Right Gable
21
RAL 7015
RAL 7015
RAL 7046
RAL 7046
RAL 9005
RAL 9005
103566
103577
103578
103567
105150
105127
16Fitting Instructions KEEP COOL®OEM Against Wall, v.2.1, 11/15
Left Gable
Place the cover frames loosely on top of the island.
Attach gables to both ends of the cover.
7: COVER ASSEMBLY
7.A: KEEP COOL® CURVE OEM

22
23
RAL 7015
RAL 7015
RAL 7046
RAL 7046
RAL 9005
RAL 9005
103585
103579
103586
103580
105387
105331
17Fitting Instructions KEEP COOL®OEM Against Wall, v.2.1, 11/15
Cover Plates are used if a
gap is present at the end of the cover
Left
Cover Plate
Right
Cover Plate
Section assembly:
Remove tape liner from Cross Profile MJ and attach

24
!
25
100470 100470
100470
100470
100470
100470
RAL 7015
RAL 7015
RAL 7015
RAL 7015
RAL 7015
RAL 7015
RAL 7015
RAL 7015
RAL 7015
RAL 7015
RAL 7015
RAL 7015
103659
103660
105141
103665
103666
105144
103661
103662
105143
103663
103664
105142
100470
100470
18Fitting Instructions KEEP COOL®OEM Against Wall, v.2.1, 11/15
Place the frames loosely on top of the island.
7.B: KEEP COOL® PLANE OEM
Attach gables to both ends of the cover
NB: On KEEP COOL®Plane the cross profile is part of the gable
profile. Consequently, the MJ cross profile and the MJ adapters
are not fitted on the ends of the frame.

26
27
RAL 7015
RAL 7046
RAL 9005
103559
103580
105331
19Fitting Instructions KEEP COOL®OEM Against Wall, v.2.1, 11/15
Use cover plates to fill gaps at the ends of the cover (if any).
Section assembly:
Remove tape liner from Cross Profile MJ and attach

28
104137 104131
29
!
20Fitting Instructions KEEP COOL®OEM Against Wall, v.2.1, 11/15
8. COVER FITTING
Close all air gaps between cover and
gondola, using additional layers of tape
or
Align one side of the sections to the gondola,
while taping ~20 cm at each section end
NB: Adjust the frame centered on the against
wall cabinet, matching the cabinet sections,
before taping the cover.