ReliOn INSIGHT Series User manual

INSIGHT VGC
QUICK
INSTALLATION
GUIDE
INSTALLATION INSTRUCTIONS
. USE PARALLEL CONNECTIONS
The InSight 48V030-GC2 is a 48V, 30Ah battery that is only to
be connected in parallel to meet your energy requirements.
To get 60Ah connect two 48V InSight batteries in parallel, if
you want 90Ah connect three in parallel and so on. You may
connect up to ten 48V InSight batteries in parallel. They are only
to be used in a 48V system and cannot be connected in series.
See wiring diagram on next page. Caution, if you are running
12V accessories, you MUST use a 48V to 12V converter.
. INSTALL THE BATTERIES CLOSE TOGETHER
If you are replacing your existing batteries with fewer than the
original batteries, install the new InSight batteries close to each
other in the battery compartment.
. USE RELION INSIGHT BATTERY SPACERS
We recommend using our Battery Spacers to fill the empty
battery spots so you can use the existing battery hold-downs
that come in your vehicle. These can be purchased on our
website at relionbattery.com. If you do not use our Battery
Spacers, please ensure your InSight batteries are securely held
down.
. CABLE SIZE
Be sure to use cables of equal lengths to connect your InSight
batteries.
. TORQUE
Use the proper torque.
79.7 – 88.5 in-lbs . 6.6 - 7.4 ft-lbs . 9 – 10 N-m
. UTILIZE CAN CABLES
CAN cables (1 ft) are provided with your InSight battery. Starting
with the first battery connect the CAN cable from the Output
(positive battery side) to the Input of the 2nd battery (negative
battery side) and so on. The CAN port on the negative side of
the 1st battery and on the positive side of the last battery will
remain unused. Longer CAN cables (2 and 4 ft) are available
upon request.
. POWER THE BATTERY ON
Once connected, press and hold the Power button on one
of the batteries until you see the first LED flash green. It will
continue to flash green every 5 seconds. You will notice that
once you wake up one battery the remaining batteries will
automatically wake up. Once the batteries are awake, you can
tap the Power button to see the state-of-charge (SOC) of each
battery. Refer to Table 3 to determine the SOC. If the batteries
are not at an equal SOC, they will balance upon being used.
Refer to Table 2 for how to turn o the battery.
. CHARGING
Wait 2 full minutes after using your battery before connecting
your charger. Failure to wait 2 minutes may result in failure to
charge.
For more detail, please refer to RELiON’s User’s Manual,
available at: relionbattery.com/resources/documentation
This Quick Installation Guide contains important information regarding the proper installation of your
InSight Series lithium battery. This QIG only applies to RELiON InSight Series 48V030-GC2 lithium battery.

BATTERY INTERFACE:
The battery cover has two tri-colored LEDs (green, yellow,
and red) that are used to communicate the status of the
battery, the SOC of the battery, as well as protection
modes and errors. LED1 is on the left side and LED2 is on
the right side of the LED display when facing the battery
from the positive post side.
2 4 5
8
73
1
6
(-)
(+)
LEGEND
Positive Cable
Negative Cable
CAN Cable
1. Dual M8 Terminals
2. CANbus Input
(negative side)
3. CANbus Output
(positive side)
4. Power Button
5. SOC/Status LEDs
6. Heatsink
7. Vent
8. Lifting Brackets
TABLE : LEDS  BATTERY MODES:
MODE LED  LED 
OFF OFF OFF
ON Flashing Green
(5 sec) OFF
Charging OFF Flashing Green
(2 sec)
For more detail, please refer to RELiON’s User’s Manual,
available at: relionbattery.com/resources/documentation
TABLE : WAKE UP BUTTON FUNCTIONS
ACTION OPERATION REMARKS
Power ON
Press and hold button for 5s until:
· LED1 Flashes Green
· Then release button
Battery will turn ON
Display SOC With battery ON
Tap button once
LED displays for 6 sec.
See SOC STATUS Table 3
Power OFF
Tap, release, then press and hold button for 6s until:
· LED1 Solid Red
· LED2 Solid Red
· Then release button
Battery will turn OFF

[e-mail]
[phone] Relionbattery.com
TECHNICAL SUPPORT:
If you have technical questions about your
RELiON battery, please contact the original
place of purchase or RELiON Battery directly:
TABLE : LEDS  SOC STATUS INITIATE WITH SINGLE TAP OF THE POWER BUTTON
SOC LED  LED 
100% Solid Green Solid Green
75% - 98% Solid Green Flashing Green
50% - 75% Solid Green Solid Yellow
30% - 50% Solid Green Flashing Yellow
10% - 30% Solid Green Solid Red
0 – 10% Solid Green Flashing Red
PRECAUTIONS:
Lithium Iron Phosphate (LiFePO4) batteries are an
inherently safe chemistry. Please reference RELiON’s
Lithium Iron Phosphate Safety Document (available on our
website at relionbattery.com) for more details. However,
as with any electronics, safety measures should always be
taken. Please adhere to these instructions for safe handling
and operation:
• Wear safety glasses when installing batteries
• Use a wrench with a rubber coated handle
• Do not place any objects on top of batteries
• Make sure all cable connections are properly tightened
• Refer to RELiON’s LiFePO4 SDS for additional
information
For more detail, please refer to RELiON’s User’s Manual,
available at: relionbattery.com/resources/documentation
RELiON Battery provides our customers with the highest quality and safest lithium products, in compliance with all regulatory standards.
©2020 RELiON Battery, LLC. All rights reserved. RELiON is not liable for damages that may result from any information provided in or omitted from
this publication, under any circumstances. RELiON reserves the right to make adjustments to this publication at any time, without notice or obligation. INSIGHT QIG
..
ISO 9001:2015