REMdevice t3 User manual

INSTRUCTION MANUAL
RADIO CONTROL DEVICES
Instruction Manual
Radio control devices T3, T5 and T7.
version 1.5 Sept. 14
page 2 of 28 REMdevice® - ITALY
SUMMARY
•Description................................................................... 3
•How to use the device correctly and safely...................... 3
•Installation of the radio control device ........................... 7
•Arrangement and description of controls ...................... 10
•Inspection of the radio control device ........................... 16
•Keeping the radio control device in good working order . 17
•Changing the battery .................................................. 18
•Changing the transmitter............................................. 19
•Programming the radio control device .......................... 20
•Diagnostics................................................................. 24
•Operating principle ..................................................... 25
•Identification of the fuses ........................................... 26
•Technical Characteristics ............................................ 27
•Guarantee conditions ................................................. 28
ATTENTION!
The remote control is to be installed, and
subsequently used, by suitably authorized and
qualified personnel only; incorrect use or installation
can result in serious injury or damage to property.
READ this instruction manual CAREFULLY before
installing or using the REMdevice remote control and
comply with the instructions herein.

Instruction Manual
Radio control devices T3, T5 and T7.
version 1.5 Sept. 14
REMdevice® - ITALY page 3 of 28
DESCRIPTION
The remote control comprises a transmitter unit, which can be a T3,
T5 or T7 model and Receiver, which can be the RubyBox or EcoBox
Rx-DIN T7 model.
HOW TO USE THE DEVICE CORRECTLY AND SAFELY
The remote control has been designed strictly for use by qualified
operators only, who are required to first read the instructions on how
to use the device and comply with the safety standards prescribed by
the law in the area where work is carried out.
The device's installation on heavy machinery must be carried out by
qualified technical personnel who are familiar with the functional
features of both the remote control and the machinery and are
authorized to fill out the form attesting to its correct installation.
REMdevice shall not be liable for bodily injury or damage to property
as a result of:
•misuse or inexpert use of the device
•incorrect wiring or electrical connections
•tampering
•changes to the remote control's design features
•replacement of parts with non-original spare parts
•failure to perform maintenance
•failure to replace worn, faulty or defective parts
•the device being used with its intrinsic safety features
disabled or its original features altered in any way.
Warning: This device works using radio signals. It can operate the machinery it is
connected to even if barriers are blocking its line of sight, such as brick walls, metal or
wooden panels, other machinery, equipment, buildings, vehicles. It is important the
operator exercise the utmost care when activating the controls in order to avoid
uncontrolled movements.
Activating the remote control
•Stand with the transmitter unit so that there is a perfectly
clear full line of sight between it and the machinery
•do not linger under overhead loads
•do not operate from an unstable position
•take proper note of the control's identification labels located
next to each button or actuator
•do not press any button or actuator if you do not know
exactly what it does
Instruction Manual
Radio control devices T3, T5 and T7.
version 1.5 Sept. 14
page 4 of 28 REMdevice® - ITALY
Transmitter T3 - Transmitter T5
Transmitter T7
GREEN LED
(ON)
RED LED
BATTERY
STOP/EMERGENCY
BUTTON
START
BUTTON
GREEN LED
AUX FUNCTION
AUX
BUTTON
Figure
1
CONTROL
BUTTONS
CONTROL
BUTTONS

Instruction Manual
Radio control devices T3, T5 and T7.
version 1.5 Sept. 14
REMdevice® - ITALY page 5 of 28
Activation
1- Turn and release the Stop/Emergency button (Figure 1): power is
supplied to the transmitter.
2- Press the START button. Activation is indicated by the blinking of
the green led (ON) at intervals of about 1 second. If the transmitter
gives a Beep accompanied by the lighting of the red led, check to
make sure that other buttons have not been pressed. If the receiver
is ready too, you should hear the sound of the obligatory acoustic
warning installed on the operating machine.
Use of the radio control device
Press the control buttons for the desired function, taking care as they
may be of the type with a sequential double click: by increasing the
pressure on the button, a second contact is made that is normally
assigned to increasing the speed of a machine movement.
If any kind of difficulty occurs in controlling the operating machine
(for mechanical or electrical reasons, or at any rate independent of
the intentions of the operator), immediately press the red
Stop/Emergency mushroom button.
The radio control device has an automatic interlock on the controls of
opposite or incompatible functions: for example, Up/Down,
Left/Right, Forward/Back.
Periodically check the efficiency of the red Stop/Emergency
mushroom button.
Switching off
Press the red Stop/Emergency mushroom button.
At the end of the manoeuvres, and anyway before putting the
transmitter away, always switch it off.
Do not leave the transmitter unattended when switched on and
unlocked.
Put the transmitter away in a safe place, inaccessible to unauthorised
persons.
Never entrust the transmitter to unskilled personnel.
Instruction Manual
Radio control devices T3, T5 and T7.
version 1.5 Sept. 14
page 6 of 28 REMdevice® - ITALY
Self cut-out
When this function is activated (factory setting), the transmitter
switches off automatically after 3 minutes of inactivity. It is restarted
when the START button is pressed.
In self cut-out condition, the equipment still uses a small amount of
energy: to avoid this unnecessary consumption, press the red
Stop/Emergency mushroom button.
Locking and Unlocking the keypad
It is possible to block the use of the transmitter as
follows:
•supply power to the transmitter by turning and
releasing the red Stop/Emergency mushroom
button
•press the buttons 1, 2, 7together and
simultaneously the Start button S, then release.
If you try to activate the transmitter after this
operation, the Red Led (BATTERY) and the Green
one (ON) blink alternately and the transmitter emits
an acoustic warning.
To unlock the use of the transmitter, repeat the
sequence.
Battery Life
The battery is inside the transmitter. When it is run down, this is
indicated on the transmitter by the regular blinking of the Red Led
(BATTERY).
After the first signal, the radio control device is able to work perfectly
for over 30 hours consecutively.
The working life of the transmitter with a new and fully charged
battery is about 1200 hours (continuous duty in medium power
mode).
12
34
56
7S
Figure
2

Instruction Manual
Radio control devices T3, T5 and T7.
version 1.5 Sept. 14
REMdevice® - ITALY page 7 of 28
INSTALLATION OF THE RADIO CONTROL DEVICE
REMdevice is at the disposal of installation technicians to supply
useful information that will ensure the correct installation and
commissioning of the radio control device.
The installation of the radio control device on operating machines
must be carried out in compliance with the Machines Directive and
the harmonised regulations. Installation must be performed by
qualified technical personnel, who know the technical characteristics
of the radio control device and of the operating machine, and who
are enabled to compile the document certifying correct installation.
The installer is responsible for any damage to persons or things
resulting from receiver wiring errors, from failure to observe the
safety regulations, from the use of unsuitable material for installing
the receiver, and from non inspection or incomplete inspection of the
radio-controlled machine.
Position of the controls in the transmitter
See also the paragraph: CHANGE OF RECEIVER FUNCTIONS
CR1
CR2 CR3 CR4
CR5
CR6 CR7 CR8
CR13
START
CR1
CR2 CR3 CR4
CR13
START
CR1
CR2 CR3 CR4
CR5
CR6 CR7 CR8
CR9
CR10 CR11 CR12
CR13
START
T3 T5 T7
Figure
3
Instruction Manual
Radio control devices T3, T5 and T7.
version 1.5 Sept. 14
page 8 of 28 REMdevice® - ITALY
TX OFF
TX ON
Command
TX ON
TX OFF
Power ON
Power OFF
REM device
RADIO CONTROL EQUIPME NT
Frequency
Serial Number
Power Supply
!
RUBY-BOX RECEIVER
TECHNICAL DATA
Protection degree: IP67
Material: ABS V0

REMsys CODE
Link System
PATENTED - BREVETTATO
90 mm
260 mm
ONLINKPLL
Power ONTX OFF Power ONTX ON Power ONCommand
Power
Supply
Serial N.
Fre
q
.
Protection degree: IP20
Relay contact 4A 115Vac
Stop Relay: 4A 115Vac
REM device
RADIO CONTROL EQUIPMENT
TECHNICAL DATA

®
REM device
RADIO CONTROL EQUIPMENT
Frequency
Serial Number
Power S upply

REMsys CODE
PATENTE D
BREVETTATO
ECOBOX-T7
!
Protection degree: IP65
166,00 mm
Two receiver models are available:
•ECOBOX watertight receiver for outdoor use
•Ruby-T7 watertight receiver for outdoor use
•Rx-DIN T7 DIN receiver for indoor use with external aerial
The receiver must be placed in a position where it is easily accessible
for the maintenance and repair personnel.
Receiver
Ruby-T7
Figure
4
SERIAL
NUMBER
Receiver
Rx-DIN T7
EXTERNAL
AERIAL
Receiver
ECOBOX

Instruction Manual
Radio control devices T3, T5 and T7.
version 1.5 Sept. 14
REMdevice® - ITALY page 9 of 28
The Ruby-T7 receiver must not be positioned inside screened metal
structures (boxes, cupboards, trellises, tubes, grids, etc.), so as not
to jeopardise the reception of the radio signal; it must be installed
with the entry of the multicore cable facing down, so as to avoid
water infiltrations through the cable clamp. To fix it, use the
assembly kit supplied.
The measurements for drilling the holes are indicated in Figure 4.
Never make a hole in the box. Avoid precarious fixing systems.
For correct and safe wiring of the receiver, use a multicore cable and
plug of the same type as those used for the wired pushbutton panel
supplied with the machine.
Use caps to terminate the leads to be tightened to the receiver
terminals and check the fastening accurately.
The simultaneous control of an operating machine with the radio
control device and the wired pushbutton panel is NOT allowed.
Pay particular attention to the connection of the STOP/EMERGENCY
circuit, following and respecting the machine’s original wiring
diagram.
Supplying power to the Receiver
Check that there is a suitable isolating device on the machine. Use a
voltmeter to check that there is a suitable voltage on the machine’s
electric panel to supply the receiver. These feeding voltage values
are given in the paragraph TECHNICAL CHARACTERISTICS and
printed next to the connecting terminals, inside the receiver.
The phase and neutral or positive and negative polarities are
indifferent.
The characteristics of the receiver relay contacts are given in the
paragraph TECHNICAL CHARACTERISTICS.
The presence of voltage on the receiver is indicated by the Green
Led ON with a fixed light.
Instruction Manual
Radio control devices T3, T5 and T7.
version 1.5 Sept. 14
page 10 of 28 REMdevice® - ITALY
Arrangement of controls
ECOBOX Receiver
DL1
RL1
RL2
ZN1 ZN2
JP6
JP7
JP8
RL3
RL4
RL5
ZN3 ZN4 ZN5
CN2
D6
D5
CN4
RL7
RL8
RL6
F2
F1
CN3
ZN9
ZN7 ZN8 ZN6
LED PLL
STOP/EMERGENCY
RELAY FUSE
POWER SUPPLY
FUSE
CONTROL
RELAY
OUTPUTS
CONNECTOR
SUPPLY
CONNECTOR
Figure
5

Instruction Manual
Radio control devices T3, T5 and T7.
version 1.5 Sept. 14
REMdevice® - ITALY page 11 of 28
Arrangement of controls in the receiver ECOBOX
1
2
3
4
5
6
7
9
11
13
8
10
12
14
T5
CR3
CR5
CR6
CR2
CR13
CR1
COM-2
CR7
COM-1
START
COM
STOP
V-ALIM
V-ALIM
T7
CR3
CR5
CR9
CR11
CR13
CR1
COM-2
CR7
COM-1
START
COM
STOP
V-ALIM
V-ALIM
START
CR13
CR1 CR3
CR5 CR7
CR9 CR11
CR1
CR2 CR3 CR2
CR5
CR6 CR7 CR6
CR13
1
2
3
4
5
6
7
9
11
13
8
10
12
14
CR3
CR5
CR4
CR2
CR13
CR1
COM-2
CR7
COM-1
START
COM
STOP
V-ALIM
V-ALIM
1
2
3
4
5
6
7
9
11
13
8
10
12
14
T3
V-ALIM = Receiver power supply
STOP = Stop/Emergency Contact (N.C. with transmitter active)
START= Start Contact (N.O.)
CR1-13 = Control relay contacts
COM, COM1, COM2 = Common contact supply
Figure
6
Instruction Manual
Radio control devices T3, T5 and T7.
version 1.5 Sept. 14
page 12 of 28 REMdevice® - ITALY
Ruby T7 Receiver
FUNCTION CHANGE
WIRE JUMPERS
AUXILIARY
CONNECTOR
Figure
7
CONTROL
RELAY
OUTPUTS
CONNECTOR
(1) (2)
COMMON
COMMANDS
LED PLL
LED LIN
K
LED ON
MONITOR
TESTER
CONNECTO
R
STOP/EMERGENCY
RELAY FUSE
230Vac
POWER SUPPLY
FUSE
230Vac SUPPLY
CONNECTOR
12-24Vdc
24-48Vac
48-115Vac
SUPPLY Voltage
CONNECTOR
12-24Vdc
24-48Vac
48-115Vac
SUPPLY FUSE

Instruction Manual
Radio control devices T3, T5 and T7.
version 1.5 Sept. 14
REMdevice® - ITALY page 13 of 28
Arrangement of controls in the receiver Ruby T7
SUPPLY Voltage = Receiver power supply
STOP = Stop/Emergency Contact (N.C. with transmitter active)
START= Start Contact (N.O.)
CLAX = Horn Contact (N.O., it closes with the START command)
LAMP = Contact for flashing light (N.C. with transmitter active)
ABIL = Enabling Contact (N.O., it closes with any control button)
CR1-12 = Control relay contacts
CR13, A, B = Contacts of the relays assigned to the auxiliary
button
N.O. = Normally Open
N.C. = Normally Closed
Figure
8
SUPPLY Voltage
COMMON
SUPPLY Voltage
COMMANDS
A
UXILIARY
Instruction Manual
Radio control devices T3, T5 and T7.
version 1.5 Sept. 14
page 14 of 28 REMdevice® - ITALY
Rx DIN T7 Receiver
MONITOR
TESTER
CONNECTOR
FUNCTION CHANGE
WIRE JUMPERS
STOP FUSE
POWER
SUPPLY FUSE
AERIAL
CONNECTOR
LED PLL
LED LINK
LED ON
COMMAND RELAY AND POWER SUPPLY CONTACTS
COMMAND RELAY CONNECTOR
S
Figure
9

Instruction Manual
Radio control devices T3, T5 and T7.
version 1.5 Sept. 14
REMdevice® - ITALY page 15 of 28
Arrangement of controls in the receiver Rx-DIN T7
A NC
A NA
B NC
B NA
CR13 NC
CR13 NA
CR12 NC
CR12 NA
CR11 NA
CR10 NC
CR10 NA
CR9 NA
CR8 NC
CR8 NA
CR7 NA
CR6 NC
CR6 NA
CR5 NA
CR4 NC
CR4 NA
CR3 NA
CR2 NC
CR1 NA
V-ALIM
V-ALIM
A
COM
CR12 COM
CR11 COM
CR10 COM
CR9 COM
CR8 COM
CR7 COM
CR6 COM
CR5 COM
CR4 COM
CR3 COM
CR2 COM
CR1 COM
ABIL
ABIL
CLAX
CLAX
START
STOP
STOP
LAMP NC
B COM
CR13 COM
START
CR2 NA
LAMP NA
V-ALIM = Receiver power supply
STOP = Stop/Emergency Contact (N.C. with transmitter active)
START= Start Contact (N.O.)
CLAX = Horn Contact (N.O., it closes with the START command)
LAMP = Contact for flashing light (N.C. with transmitter active)
ABIL = Enabling Contact (N.O., it closes with any control button)
CR1-12 = Control relay contacts
CR13, A, B = Contacts of the relays assigned to the auxiliary
button
N.O. = Normally Open
N.C. = Normally Closed
COM = Common contact supply
Figure 1
0
Instruction Manual
Radio control devices T3, T5 and T7.
version 1.5 Sept. 14
page 16 of 28 REMdevice® - ITALY
INSPECTION OF THE RADIO CONTROL
DEVICE
With the operating machine turned off, insert the plug of the
multicore cable of the receiver in place of that of the wired
pushbutton panel and secure it with the fastening hooks; check that
the connecting cable between the receiver and the machine does not
hinder or get caught in the mechanical parts during movement of the
machine.
Switch on the operating machine, remaining at a safe distance, that
is outside its radius of action, as an error in wiring could cause it to
start up accidentally.
In the receiver, check that the green led ON is lit (see Fig. 7,9),
indicating that it is powered.
In the receiver, check that the green led PLL is blinking (see Fig.
5,7,9), indicating that waiting status of the radio signal.
Switch on the transmitter and check in the receiver that the green
led LINK has a fixed light (see Fig. 7,9), indicating the correct
communication between transmitter and receiver.
Checking the efficiency of the Stop/Emergency button and of
the control buttons
Press the Stop/Emergency button (see Fig. 1) and check in the
receiver that the led LINK switches off (see Fig. 7,9), indicating that
the radio control has been deactivated.
To continue the inspection procedure, reset the Stop/Emergency
button, activate the transmitter with the START button and then
press a control button to make the machine perform the assigned
movement: now while it is moving, press the Stop/Emergency button
to check that the machine stops immediately.
After having reactivated the transmitter, press one button at a time
and check that the machine performs the respective movement.
Walk away from the receiver and, still checking the machine
movements, give the various commands in the different zones of the
work area, to ensure that it is fully covered by the radio signal.
At the end of inspection, clearly fill in the wiring diagram of
the receiver and sign the declaration of correct installation.
The serial number of the radio control device to be given on the
documentation is indicated on the Receiver (fig. 4) and is not on the
Transmitter.

Instruction Manual
Radio control devices T3, T5 and T7.
version 1.5 Sept. 14
REMdevice® - ITALY page 17 of 28
KEEPING THE RADIO CONTROL DEVICE IN
GOOD WORKING ORDER
Clean the transmitter periodically to prevent the accumulation over
time of dirt which is difficult to remove and may cover the graphic
symbols on the control buttons.
If the symbols become illegible, or the adhesive labels come off, it is
recommended to apply new labels available from REMdevice.
Avoid using solvents to clean the device.
The transmitter must not be immersed in water.
Check the perfect seal of the transmitter gasket the absence of
cracks on the shells and the integrity of the rubber of the buttons.
Any liquid infiltrations may severely damage or jeopardise the regular
operation of the electric circuits inside the transmitter.
Special maintenance and repairs must be carried out only by
specialised personnel authorised by REMdevice.
Perform the controls as described in the chapter “Checking the
efficiency of the Stop/Emergency button and of the control buttons”.
Never use the appliance if the Stop/Emergency button is not
efficient.
The correct operation of the mushroom button ensures the
immediate stop of all the functions of the operating machine and the
deactivation of the radio control device. The breakage, even partial,
or the imperfect efficiency of this button endanger the safety of the
radio control device, making it no longer comply with the regulations.
Entrust reject material or the product to be scrapped to the
authorised disposal centres in your territory.
Instruction Manual
Radio control devices T3, T5 and T7.
version 1.5 Sept. 14
page 18 of 28 REMdevice® - ITALY
CHANGING THE BATTERY
Remove the 8 closing screws and open the transmitter cover.
Take out the battery connector and replace it with a new one.
The battery replacement must take place in clean environmental
conditions in the absence of humidity.
Use the supplied adhesive glued on the battery body, removing the
protective film taking care to remove the old adhesive residues
previously.
Before closing the transmitter cover, please be careful to fold the red
and black wires near the battery and carefully avoid the wires from being
pinched when closing.
Close the cover and retighten the closing screws.
The battery is not rechargeable, do not apply voltage to its
terminals, do not expose to high temperatures or to flames.
Do not dispose of old batteries in the environment and do not throw
them into the containers for household waste.
The batteries must be disposed of according to local regulations, using
the disposal service available in your own territory.
Over 8 years of battery Storage may cause a performance hit.
If you exceed the 3 months of inactivity could be necessary to
"awakening" the battery by repeating the operation the START of
Transmitting Unit until stabilization, that is until the Transmitting Unit is
turned on in a stable manner without reporting battery error.
Only in case of emergency it is possible
to use alkaline batteries or rechargeable
with the battery adapter.
BATTERY
CONNECTOR
CLOSING
SCREWS COVER
Figure 1
1
BATTERY
Figure 1
2

Instruction Manual
Radio control devices T3, T5 and T7.
version 1.5 Sept. 14
REMdevice® - ITALY page 19 of 28
CHANGING THE TRANSMITTER
In the event of malfunction, breakage or loss of the transmitter, it is
possible to replace it with a new one.
The programming of the code involves only the transmitter, while the
receiver is combined and tuned automatically, thanks to the exclusive
new patented “REMSYS CODE” System. For this reason the serial
number of the radio control device is marked only on the Receiver.
The replacement of the transmitter does not involve any operation of
modifying or labelling the transmitter itself.
•Disconnect the power from the receiver: if it is powered by the
electric panel of the machine, turn off the main switch.
•Release the red Stop/Emergency
mushroom button of the transmitter.
•Press the buttons 2and 7together and
simultaneously the Start button S, and
release.
The green led ON starts to blink
rapidly.
•Switch on the power to the receiver.
•When the transmitter recognises the
receiver, the green led ON lights with a
fixed light.
•Switch off the receiver by pressing the
red Stop/Emergency mushroom button.
•Wait about 10 seconds, after which the
new transmitter is ready for use.
If the radio control device does not work, repeat the entire
operation.
12
34
56
7S
GREEN LED
(ON)
Figure 1
3
Instruction Manual
Radio control devices T3, T5 and T7.
version 1.5 Sept. 14
page 20 of 28 REMdevice® - ITALY
PROGRAMMING THE RADIO CONTROL
DEVICE
Changing the frequency
The operation of changing frequency is carried out only on the
transmitter, the receiver is tuned automatically.
•Release the red Stop/Emergency
mushroom button.
•Press the buttons 1and 7together and
simultaneously the Start button S, and
release.
•The set channel is indicated first with
the tens (number of pulses of the red
Led), then with the units (number of
pulses of the green Led).
•Example: channel 23 is displayed with 2
pulses of the red Led and three pulses
of the green Led.
•The frequency values are given in the
table on the facing page.
At the end of this sequence the transmitter has entered frequency
changing mode:
•Each time button 1is pressed, the CHANNEL – function is
obtained (units),
•Each time button 2is pressed, the CHANNEL + function is
obtained (units),
•Each time button 3is pressed, the CHANNEL – 10 function is
obtained (tens),
•Each time button 4is pressed, the CHANNEL +10 function is
obtained (tens),
•The set channel is indicated first with the tens (number of pulses
of the red Led), then with the units (number of pulses of the
green Led).
•Once the desired frequency value has been set, press the red
Stop/Emergency mushroom button and wait at least 3 seconds,
then release it.
•Press the START button Sfor a few seconds and hold it down
until the machine starts.
12
34
56
7S
RED LED
(TENS)
GREEN LED
(UNITS)
Figure 1
4

Instruction Manual
Radio control devices T3, T5 and T7.
version 1.5 Sept. 14
REMdevice® - ITALY page 21 of 28
Attention: the frequency changing operation must be carried out
with the transmitter programmed in medium or normal power
operating mode, this operation is not possible if the “low power
start” function has been activated in the transmitter. See the chapter
“Programming the transmitter functions” (page 22).
Tables of frequencies
Band 869.700 – 870.000 MHz
CH1
869.7125 CH2 869.7375 CH3 869.7625 CH4 869.7875
CH5
869.8125 CH6 869.8375 CH7 869.8625 CH8 869.8875
CH9
869.9125 CH10 869.9375 CH11 869.9625
I - Band 433.050 – 434.025 MHz
CH1
433.0625
CH2
433.0875
CH3
433.1125
CH4
433.1375
CH5
433.1625
CH6
433.1875
CH7
433.2125
CH8
433.2375
CH9
433.2625
CH10
433.2875
CH11
433.3125
CH12
433.3375
CH13
433.3625
CH14
433.3875
CH15
433.4125
CH16
433.4375
CH17
433.4625
CH18
433.4875
CH19
433.5125
CH20
433.5375
CH21
433.5625
CH22
433.5875
CH23
433.6125
CH24
433.6375
CH25
433.6625
CH26
433.6875
CH27
433.7125
CH28
433.7375
CH29
433.7625
CH30
433.7875
II - Band 434.050 – 434.790 MHz
CH31
434.0625
CH32
434.0875
CH33
434.1125
CH34
434.1375
CH35
434.1625
CH36
434.1875
CH37
434.2125
CH38
434.2375
CH39
434.2625
CH40
434.2875
CH41
434.3125
CH42
434.3375
CH43
434.3625
CH44
434.3875
CH45
434.4125
CH46
434.4375
CH47
434.4625
CH48
434.4875
CH49
434.5125
CH50
434.5375
CH51
434.5625
CH52
434.5875
CH53
434.6125
CH54
434.6375
CH55
434.6625
CH56
434.6875
CH57
434.7125
CH58
434.7375
CH59
434.7625
CH60
434.7875
Instruction Manual
Radio control devices T3, T5 and T7.
version 1.5 Sept. 14
page 22 of 28 REMdevice® - ITALY
Programming the transmitter functions
It is possible to program the following functions only using a
transmitter unit T5 or T7:
1 - Self cut-out
2 - Radio frequency output power
3 - Enabling of AUXILIARY 7 button (relay CR13)
4 - Operation of AUXILIARY 7 button (relay CR13 or A-B)
5 - Low power start-up
To enter function programming mode
•Supply power to the transmitter by releasing
the red Stop/Emergency mushroom button.
•Press the buttons 3, 4, 7together and
simultaneously the Start button S, then
release.
After this sequence the green Led blinks
rapidly.
Programme the functions following the table
given below.
Each time the button chosen (1, 2, 3, 4, 5) is
pressed the associated function changes status
as displayed by the red Led.
To quit programming mode, press the red
Stop/Emergency mushroom button.
Button to press
programmed function Red Led
Off Red Led On Red Led Blinking
Button 1
SELF CUT-OUT EXCLUDED ACTIVE
after 3 minutes’
inactivity
ACTIVE
after 30 minutes’ inactivity
Button 2
RADIO POWER MEDIUM NORMAL HIGH
Button 3
AUXILIARY
BUTTON
Button 7
EXCLUDED
Button 7
ACTIVE
Button 7 ACTIVE
Relay A – Relay A+ B
with CR1 or CR3
Button 4
AUXILIARY
BUTTON
Button 7 ACTIVE
Relay CR13
Pulse
Button 7 ACTIVE
Relay CR13
Step by step
Button 7 ACTIVE
Relay A - Relay B -
Relay A+B
Button 5
LOW POWER
START-UP EXCLUDED ACTIVE
12
34
56
7S
RED LED
GREEN LED
Figure 1
5

Instruction Manual
Radio control devices T3, T5 and T7.
version 1.5 Sept. 14
REMdevice® - ITALY page 23 of 28
Change of receiver functions
Operate on the “FUNCTION CHANGE” wire jumpers inside the receiver.
Wire Jumper RECEIVER OPERATION
1Open
Frequency change blocked.
The last frequency set becomes the working frequency
and can no longer be changed.
After this operation it is necessary to perform the
procedure described in the chapter “Changing the
transmitter” (page 15).
1Closed Frequency change released.
2Open
Button 7performs the function of 3rd and 4th speed
(self-retaining relays) for the first control activated.
When the button for the opposite control is pressed,
the 3rd and 4th speed self-retaining relays are
disconnected step by step.
If two or more controls are activated at the same time,
the function of the button T7 has no effect.
2Closed The second click of each button activates a relay of its own.
(Receiver) - WIRE JUMPER 2 OPEN
BUTTONS-RELAYS CORRESPONDENCE
(Receiver)
START
CR4
CR13
3^
4^ 1^
2^ 1^ 2^
CR3
CR2
CR1
CR2
CR5
CR6 CR7 CR6
CR9
CR10 CR11 CR10
CR8
A
3^
4^ 1^
2^ 1^ 2^
CR12
B
3^
4^ 1^
2^ 1^
2^
CR13
START
CR3
CR4
CR1
CR2
CR5
CR6 CR7 CR8
CR9 CR11
A
B
CR10 CR12
7
4 self-retaining speeds Recommended for
Recommended for CRANES Bridge Cranes
(Receiver) WIRE JUMPER 2 CLOSED
Instruction Manual
Radio control devices T3, T5 and T7.
version 1.5 Sept. 14
page 24 of 28 REMdevice® - ITALY
DIAGNOSTICS
If the radio-controlled machine is not working correctly, it is
necessary to understand whether the problem depends on the
machine or on the radio control device.
For thus purpose, connect the wired control and check that the
machine works correctly without the radio control device.
If the machine works correctly without the radio control device, it is
necessary to check the operation of the radio control device following
the diagnostic procedure described below.
Diagnostics
Transmitter Receiver
Release the mushroom
button to feed the
Transmitter
Does the
green led make one long
and three short
blinks?
Change the battery
Press the START
button
Is the green
led blinking regularly 1
second?
Check the receiver
Is the red led lit with
fixed light?
Do the green
and red leds blink
alternately?
Perform pushbutton
panel release
command
Apply to a service
centre
NO
YES
YES
NO
NO
NO
YES
YES
Switch off the
transmitter, feed the
receiver
Is the led PWR
lit?
Check correct power
supply and the power
supply fuse
Press the transmitter
START button
Led LINK
lit?
Is led PLL
blinking??
Change the
frequency
Apply to a service
centre
Is the led PWR
lit?
Has frequency been
changed?
Check STOP fuse
Does the machine
start?
A
re all manoeuvres
working?
Machine working
Have you checked
STOP fuse?
NO
YES
NO
YES
YES
NO
YES
NO
YES
YES
NO
NO
NO
YES
YES
NO
Is the red led
blinking?
START-UP at low
power, approach the
machine
NO
YES

Instruction Manual
Radio control devices T3, T5 and T7.
version 1.5 Sept. 14
REMdevice® - ITALY page 25 of 28
OPERATING PRINCIPLE
Description of the Transmitter
The commands given with the buttons are processed by the
microprocessor which constructs the coupling telegram including the
univocal code and sends it to the radio transmission module.
Description of the Receiver
The coupling telegram received by the radio receiving module is
processed by both microprocessors μPA and μPB which check its
authenticity, comparing it with the univocal code. If the data received
are valid, microprocessor A activates the Safety Relays while
microprocessor B activates the relays of the controls.
In the case of active or passive emergency commands, lack of radio
signal or disturbance, the microprocessors A and B both block the
operating machine.
The processing of the data is carried out independently in the two
microprocessors. This means that safety is always guaranteed even
in the case of a breakdown of one of the two microprocessors
(redundant safety system).
Radio control device block diagram
P A
P B
Buttons
CODE
RTX
P A
Safety
relay
CODE
RTX
T
ransm
i
tter
P B
Control
relay
CODE
R
ece
i
ver
Instruction Manual
Radio control devices T3, T5 and T7.
version 1.5 Sept. 14
page 26 of 28 REMdevice® - ITALY
Description of the coupling telegram
The telegram has a constant length, composed of 144 bits:
•48 bits are dedicated to the start line;
•48 bits are assigned to the coupling address between receiver and
transmitter;
•8 bits are used for the progressive count of the telegrams;
•16 bits implement a protection algorithm with a marked probability
of detecting errors lower than 10-8 (less than 1 in 100,000,000);
•24 bits are used for the control code.
The 48 address bits are used to couple the transmitter to the receiver
with a code which is set by the manufacturer and assigned univocally
to each radio control device produced using the new and exclusive
“REMSYS CODE” system.
IDENTIFICATION OF THE FUSES
Receiver (fig. 3)
•STOP RELAY fuse 5x20 4 A
•Power supply fuse
Power supply 12-24 Vdc 5x20 1.6 A
Power supply 24-48 Vac/Vdc 5x20 1 A
Power supply 48-115 Vac/Vdc 5x20 0.5 A
Power supply 115-230 Vac/Vdc 5x20 0.5 A

Instruction Manual
Radio control devices T3, T5 and T7.
version 1.5 Sept. 14
REMdevice® - ITALY page 27 of 28
TECHNICAL CHARACTERISTICS
Parameters of the Radio Control device
- Operative frequency available in the following ranges:
Frequency: 869.700 – 870.000 MHz, 11 channels, 25 kHz
Frequency: 433.050 – 434.790 MHz, 60 channels, 25 kHz
Hamming Code: > 4
Maximum number simultaneous commands: 8
Command response time: 50 ms
Active stop/emergency command response time: 50 ms
Passive emergency response time: 1 sec.
Range of control: 100 mt.
Operating and storage temperature: -20°C / +70°C
Receiver
Radio-frequency receiver: Single Chip
Antenna: integrated
Ccommand relay contacts capacity: 4A 115 Vac.
Sstop relay contacts capacity: 4A 115 Vac.
Power supply (depending on model):
- 12-24Vdc 1,0A
- 24-48Vac/dc 50-60 Hz 0.4A
- 48-115Vac/dc 50-60 Hz 0.4A
- 115-230Vac/dc 50-60 Hz 0.2A
Container Rx-DIN T7: Modulbox for assembly on guide DIN EN 50022,
degree of protection IP20, dimensions 158×90×75 mm (L×H×D)
Watertight case for outdoor assembly Ruby-T7: Nylon IP65
Dimensions: 169×266×89 mm (L×H×D)
Watertight case for outdoor assembly ECOBOX: Nylon IP65
Dimensions: 124×176×45 mm (L×H×D)
Transmitter
Modulation: Manchester FM code
Radio frequency output power: from 1 to 10 mW
Oscillator: digital PLL
Antenna: integrated
Supply voltage: 3.6 Vdc.
Power consumption: from 13.5 mA to 24 mA
Battery: integrated lithium ions 3.6V
Working autonomy: up to 1200 hours (20°C)
Low battery warning: at 30 hours left
Casing protection: IP65
Dimensions: 176x85x37 mm (L×H×D)
Weight: 350 g
Instruction Manual
Radio control devices T3, T5 and T7.
version 1.5 Sept. 14
page 28 of 28 REMdevice® - ITALY
WARRANTY TERMS
The remote control is covered by REMdevice's 12-month warranty.
The date of the transport document is used as the start date of the warranty
period.
The warranty is valid only for devices affected by defects in manufacturing.
The remote control must NOT have undergone attempted repairs, been
tampered with or had parts replaced by personnel who have not been
unauthorized by REMdevice.
The warranty shall be voided in the event of misuse or incorrect installation.
Devices under warranty must be repaired at an authorized support centre or
at REMdevice's own facility.
Parts affected by defects in manufacturing will be replaced free of charge;
this does not include transport costs for sending and returning the device.
The warranty does not cover wear parts.
REMdevice shall not accept claims for compensation for downtime since
heavy machinery is required to have its own manual commands.
REMdevice shall not be liable for damage, loss or theft to/of new or repaired
devices, or devices due to be repaired, while in transit.
REMdevice shall not perform work (under warranty or outside warranty) on
devices with missing serial numbers or without previous arrangements
having been made with the person requesting the work.
Manufacturer: REMdevice®Srl. Email: [e-mail]
http://www.remdevice.com
Headquarters - Sales Department - Production Facility
REMdevice Srl
Via Munari n. 72
36055 Nove (VI)
ITALY
TEL [phone]
FAX [phone]
Copyright © 2006 – REMdevice
®
Srl All rights reserved.
While the information herein has been checked thoroughly for accuracy and
completeness, REMdevice disclaims liability for any errors or omissions.
REMdevice reserves the right to edit the specifications described herein at
any time without prior notice.
No part of the information herein may be reproduced, transmitted,
transcribed, stored in a retrieval system, or translated into any language in
any form, without the prior written permission of REMdevice
®
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