resideo Braukmann CBU146 User manual

Instructions
Braukmann
CBU146
Compact Booster Unit To ensure the quality of potable water according to
EN1717
32303735-001

GB
2
Translation of original - MU1H-1376GE23 R1020
Contents
1. Safety Guidelines............................................................................ 3
1.1 Safety instructions in this manual....................................................... 3
1.2 Safety instructions in the system........................................................ 3
1.3 General safety instructions................................................................ 3
1.4 Further safety regulations.................................................................. 3
1.5 Unauthorised operation types............................................................ 3
1.6 Software changes............................................................................. 3
1.7 Residual dangers in handling the compact booster unit ...................... 3
1 7.1 Mechanical residual dangers 4
1 7.2 Residual dangers pertaining to fluids 4
1 7.3 Residual electrical hazards 4
1 7.4 Residual biological hazards 4
1 7.5 Residual chemical hazards 4
1.7.6 Consequences and dangers that result from not observing the ma-
nual 4
1.8 Basic Safety Measures...................................................................... 5
1 8.1 Keep information available 5
1 8.2 For environmental protection 5
1 8.3 Modifications to the compact booster unit 5
1.9 Duty of due care of the operator ........................................................ 5
1.10Safety instructions for the operator/operating personnel ..................... 5
1.11Safety instructions for maintenance, inspections andassembly work .. 5
1.12Requirements for operating personnel ............................................... 5
1 12.1Operating personnel 5
1.13Personal safety equipment................................................................ 5
2. General information........................................................................ 6
2.1 Conformity with the following norms................................................... 6
2.2 Warranty and liability
......................................................................... 6
2.3 Storage and perfect condition............................................................ 6
2.4 Illustrations ....................................................................................... 6
2.5 Symbols ........................................................................................... 6
2.6 Other applicable documents.............................................................. 6
2.7 Glossary........................................................................................... 6
3. Description...................................................................................... 7
3.1 Overview .......................................................................................... 7
3 1.1 Installation type 7
3.2 Intended use..................................................................................... 7
3.3 Non-intended use.............................................................................. 7
3.4 Version............................................................................................. 8
3.5 Options............................................................................................. 8
4. Function.......................................................................................... 8
4.1 Inlet side........................................................................................... 8
4.2 Outlet side ........................................................................................ 8
4.3 Indicator LED.................................................................................... 8
4.4 Mode of operation............................................................................. 8
5. Technical data................................................................................. 9
5.1 Noise expectancy values................................................................... 9
5.2 Authorised environmental conditions ................................................. 9
6. Shipping........................................................................................ 10
6.1 Check condition upon delivery......................................................... 10
6.2 Transportation ................................................................................ 10
7. Assembly ...................................................................................... 10
7.1
General safety instructions...............................................................10
7.2 Installation according to EN1717......................................................10
7.3 Inspection before assembly .............................................................11
7.3.1 Installation site 11
7.4 Installing the compact booster unit ...................................................11
7.5 Installing the pipelines .....................................................................11
7.5.1 Connecting the overflow 11
7.5.2 Installing the compensator (optional) 11
7.6 Buffer tank ......................................................................................11
7.7 Installing valves...............................................................................11
7.8 Electrical connection........................................................................11
7.8.1Safety instructions 11
7.8.2Connection specifications 11
7.9 Standby indicator.............................................................................11
8. Start-up..........................................................................................12
8.1 Safety instructions for start-up..........................................................12
8.2 Start-up requirements......................................................................12
8.3 Initial operation................................................................................12
8. 3. 1 Change switch-on pressure 12
8.4 Switching the system on ..................................................................12
8.5 Start-up checklist.............................................................................13
9. Operation.......................................................................................13
9.1 Function of operating panel..............................................................13
10. Maintenance ..................................................................................13
10.1Safety instructions for maintenance..................................................13
10.2Inspection .......................................................................................13
10. 2. 1 Buffer tank 13
10. 2. 2 Monitoring Operation 13
10.2.3Checklist for Inspection 14
10.3Maintenance ...................................................................................14
10. 3. 1 Settingthe precharge pressure for the membrane pressure vessel
14
10. 3. 2 ning the dirt trap 14
10. 3. 3 Checklist for maintenance work 14
11. Troubleshooting............................................................................14
12. Shut-down, restart.........................................................................14
12.1Shutting down the compact booster unit ...........................................14
12.2Restarting the compact booster unit .................................................14
13. Storage ..........................................................................................14
13.1Short-term storage...........................................................................14
13.2Storage/Preservation.......................................................................14
13.3Storage conditions...........................................................................14
14. Disassembly, disposal ..................................................................15
14.1Safety instructions for disassembly...................................................15
15. Spare parts ....................................................................................15
16. Start-up protocol ...........................................................................16
17. Declaration of no objection ...........................................................17
18. Proof of Maintenance ....................................................................18

GB
MU1H-1376GE23 R1020 - Translation of original
3
1. Safety Guidelines
1.1 Safety instructions in this manual
Danger
Places with thissign signify that death, severe bodily injury or significant
property damage will occur if the appropriate precautionary measures
are not followed!
Warning
Places with thissign signify that death, severe bodily injury or significant
property damage may occur if the appropriate precautionary measures
are not followed!
Caution
Places with this sign signify that small bodily injury or slight property da-
mage may occur if the appropriate precautionary measures are not fol-
lowed!
Places with this sign provide technical information and tips on usage
that damage to the machine must be avoided.This symbol is not a safe-
ty indication.
Places with this sign provide information about possible hazards to the
environment
Please notice that a safety symbol never can replace the text of the
safety instruction itself - the text of the safety instruction must be read
entirely!
1.2 Safety instructions in the system
Danger of burning on hot surfaces of pump housing
1.3 General safety instructions
This manual contains basic instructions which are to be observed in trans-
port, assembly, start-up, operation, maintenance, shut-down, storage and
waste disposal.
The following safety instructions have to be observed while operating the
compact booster unit:
•When using the compact booster unit, the data, operation and usage
conditions specifically authorised in the technical data sheet and the
operating manual have to be observed.
•Never exceed the permissible limits pertaining to pressure, temperature,
etc. as stated in the documentation.
•Observe all safety instructions as well as the operating instructions of the
manual.
•Instructions that are directly attached to the system have to be observed
and must be kept completely legible. This applies for exampleto:
-Safety instructions
-Arrow for rotation direction
-Connection labels
-Type label
•Before assembly and start-up, the manual has to be read by the operator
as well as by the responsible technical/operating personnel and has to be
stored at the site of the compact booster unit at all times.
•Installation and maintenance work may only be performed by authorised
specialist personnel with the appropriate tools.
•The technical condition of the compact booster unit has to be checked
regularly (at least once a year) by the operating company.
•The local safety and accident regulations have to be observed when
operating the compact booster unit.
•The general technical rules must be observed when planning the usage
and operating the device.
•Modification of the compact booster unit is not permitted and leads to the
loss of warranty.
•Afteran interruption of the electrical or fluid supply, a defined or controlled
re-run of the process must be ensured.
•The operator is responsible for complying with local regulations that are
not covered by the manual.
1.4 Further safety regulations
Besides the safety instructions presented in this manual and its intended
use, the following safety regulations are valid:
•Accident prevention regulations, safety and operating regulations
•Safety regulations for handling hazardous substances
•Applicable standards and laws
1.5 Unauthorised operation types
The limits that are stated in the documentation have to always be complied
with. The delivered system is only guaranteed to operate reliably when it is
used as intended.
1.6 Software changes
The software was especially developed for this product and has been
thoroughly tested. Changing or adding software or software parts is not
permitted. Excluded from this are the software updates provided by Honey-
well.
1.7 Residual dangers in handling the compact booster unit
Danger and adverse effects may result from use of the compact booster unit
•for the body and life of the operator or third person
•for the compact booster unit itself
•to other property.
The basis for safe and error-free operation of the compact booster unit is
knowledge of the instructions for safety and operation in this manual.

GB
4
Translation of original - MU1H-1376GE23 R1020
1.7.1 Mechanical residual dangers
During normal operation, no danger is threatened from mechanical components.
1.7.2 Residual dangers pertaining to fluids
During normal operation, no danger is threatened by hydraulic components.
Hazards might result solely under the following conditions.
Danger area
Type of hazard
Reduction of hazard
Pipelines
Injury through high pressure
Clear pipelines of pressure and medium prior to assem-
bly, maintenance, shut-down!
1.7.3 Residual electrical hazards
During normal operation, no danger results from the electrical equipment of the compact booster unit.
Hazards might result solely under the following conditions.
Danger area
Type of hazard
Reduction of hazard
Injury from cables
Danger to life !
Electric shock of 230/400V from electric voltage
Connect up protective earth system!
Always switch off power supply and secure against swit-
ching on again during maintenance and servicing work!
Comply with the valid accident prevention and safety re-
gulations for electrical devices!
Electrostatically endangered
components / subassemblies
The device contains electronic componental elements that react
sensitively to electrostatic discharge (ESD). Contact with electro-
statically charged persons or objects endangers these compo-
nental elements. Worst case scenario: they will be immediately
destroyed or fail after start-up.
Comply with requirements according to EN 100 015 - 1,
in order to minimise or avoid damage through shock-
type
electrostatic discharge!
Do not touch electronic componental elements when the
power supply is on!
1.7.4 Residual biological hazards
During normal operation, no biological danger results from the compact booster unit.
Hazards might result solely under the following conditions.
Danger area
Type of hazard
Reduction of hazard
Buffer tank
Danger of microbial contamination
Clean the buffer tank regularly!
1.7.5 Residual chemical hazards
During normal operation, no chemical danger results from the compact booster unit.
Hazards might result solely under the following conditions.
Danger area
Type of hazard
Reduction of hazard
Use of detergents
Danger through contact with or breathing in dangerous fluids, ga-
ses, fumes, vapours or dust
Wear personal safety equipment!
Pay attention to the safety specifications sheet of deter-
gent manufacturers!
1.7.6 Consequences and dangers that result from not observing the manual
•Not observing this manual will lead to loss of the warranty and make damage claims invalid.
•Failure to observe the manual can lead, for example, to the following dangers:
-Hazard to persons caused by electrical, thermal, mechanical, and chemical influences
-Loss of important product functions
-Failure to perform required maintenance and service measures
-Environmental hazard caused by leakage of hazardous substances

GB
MU1H-1376GE23 R1020 - Translation of original
5
1.8 Basic Safety Measures
1.8.1 Keep information available
This manual has to be stored. It has to be ensured that all persons who
operate the compact booster unit have access to the manual at all times.
1.8.2 For environmental protection
When operating or servicing the compact booster unit, the regulations
concerning waste avoidance and the proper recycling or disposal of wa-
ste must be observed.
Particular attention must be paid that materials and agents dangerous
to the groundwater such as fats, oils, coolants, solvent-based liquid de-
tergents, etc. do not pollute the ground or access the sewage system.
These materials must be caught in suitable tanks, stored, transported
and properly disposed of.
1.8.3 Modifications to the compact booster unit
When using externally procured parts, there is no guarantee that these are
designed and constructed to tolerate demands made upon them or whether
they comply with safety regulations.
For safety reasons, no unauthorised modifications may be made to the
compact booster unit.
Parts and special equipment not delivered by Resideo are also not autho-
rised by Resideo for use.
1.9 Duty of due care of the operator
This compact booster unit was designed and constructed according to a risk
assessment and after careful selection of the harmonised standards that
apply, as well as according to further technical specifications. It thus
complies with best practice and guarantees the highest safety standard.
This level of safety can only be attained during operational practice if all
required safety measures have been taken. It is the duty of care of the
operator of the compact booster unit to plan these measures and enforce
their implementation.
In particular, the operator must ensure that
•the compact booster unit is only operated as intended
•the compact booster unit is only operated in perfect workingcondition.
•the manual has to be kept legible at all times and stored on-site with the
compact booster unit.
•the compact booster unit is assembled, commissioned, operated, main-
tained, and shut down solely by sufficiently qualified and authorised
personnel.
•this personnel is regularly instructed on all relevant questions of work
safety and environmental protection, and has also read and understood
the manual and particularly the safety instructions itcontains.
•none of the safety and warning signs attached to the compact booster unit
are removed and all remain legible.
•a hazard assessment (according to the Safety at Work Act § 5) is
conducted to detect further hazards that may arise from the particular
working conditions on-site where the compact booster unit is operated.
•all further information and safety instructions which arise from the hazard
assessment process shall be summarised in operating instructions
(according to the work equipment regulation § 6).
•the drain output lines are sufficiently dimensioned
1.10 Safety instructions for the operator/operating personnel
•Eliminate hazards caused by electrical energy (for details refer to the
country specific regulations and/or local power supplycompanies).
1.11 Safety instructions for maintenance, inspections and
assembly work
•Alterations or modifications of the system are only permitted with the
consent of the manufacturer.
•Use only original parts or parts authorised by the manufacturer.
•Use of parts other than those authorised may lead to loss of liability for
any damage they may cause.
•Perform service on the system only when the machine is off.
•The pump housing has to be at ambient temperature.
•The pump housing has to be depressurised and empty.
•The procedures described in the manual for shutting down the system
have to be observed under all circumstances.
•Reinstall safety equipment and protective devices and activate them
again immediately after work on the system has been completed. Before
starting up again, observe the start-up checklist.
•Keep unauthorised persons (e.g. children) away from the system.
1.12 Requirements for operating personnel
1.12.1Operating personnel
This compact booster system may only be asembled, started, maintained,
and shut down by persons who have been trained, instructed and authorised
to do so.
In some cases, training can be arranged by the manufacturer if asked by the
operator.
Training or personnel to operate system may only be conducted under the
supervision of specialised technicians.
The relevant authorisations of the personnel are to be specified by the
operating company in the form of an operating instruction.
Over and above this, special qualifications are required for the following
tasks:
•Only electricians may perform work on electrical equipment.
•Assembly, maintenance, servicing and repair work may only be
performed by qualified, specialist personnel
The basic regulations on work safety and accident prevention are to be
observed.
1.12.1.1Qualified personnel
Qualified personnel are persons who on account of their training, experience
and instruction also their knowledge of the relevant norms, regulations, acci-
dent prevention regulations and operating conditions, including those
persons responsible for the safety of the system, have been authorised to
perform the relevant and required tasks, meanwhile being able to recognise
and avoid dangers. This includes required knowledge of First Aid measures
and the local ambulance services and facilities.
1.13 Personal safety equipment
No personal safety equipment is required to operate the compact booster
unit.