Retractable Awnings Trieste User manual
Installation
manual
New Italia
Trieste
All information contained in this document was provided by the
manufacturer of the components for this particular model. As a
fabricator/distributor, Retractableawnings.com Inc. claims no
liability with respect to these documents as we are not engineers
and did not complete any of the information, engineering or
calculations in this document.
All measurements in this document are metric. To convert from
metric (meters, centimeters and millimeters) to imperial (feet
and inches) visit this website:
http://www.onlineconversion.com/length_common.htm
Introduction........................................................................................4
1.1 ▪ SymbolsUsedintheManual....................................................................................................4
1.2 ▪ PersonnelRequirements..........................................................................................................4
1.3 ▪ RequiredEquipment.................................................................................................................4
Safety................................................................................................4
2.1 ▪ GeneralSafetyInformation......................................................................................................4
2.2 ▪ RequirementsforWorkinginSafety.........................................................................................5
2.3 ▪ WorkingEnvironment...............................................................................................................5
TechnicalTablesforInstallation..........................................................5
3.1 ▪ DiagramforDistancesofGuideSupportBracketsandPlugs..................................................5
3.2 ▪ TableofLoadsonAwningFasteningPlugs,BasedonTypeofAttachment.............................6
3.3 ▪ Tableofsuggestedanchoringdevices.....................................................................................7
3.3.1▪TypesofAnchoringDevicesBasedonBaseMaterial..............................................................7
3.3.2▪SequenceforFasteningofAnchoringDevices........................................................................8
3.4 ▪ MinimumDimensions...............................................................................................................9
3.5 ▪ BoxSupportBrackets...............................................................................................................9
InstallationofManualAwning........................................................... 11
4.1 ▪ FasteningBracketstoWall..................................................................................................... 11
4.2 ▪ InstallationofBox................................................................................................................... 14
4.3 ▪ InstallationWithoutBox.......................................................................................................... 15
4.4 ▪ InstallationofArms................................................................................................................. 15
InstallationofMotorizedAwning....................................................... 17
5.1 ▪ LimitSwitchCalibration.......................................................................................................... 17
5.2 ▪ ElectricalConnectionsandInstallation................................................................................... 17
Optionals......................................................................................... 17
6.1 ▪ Automations........................................................................................................................... 17
SpecialMaintenance........................................................................18
7.1 ▪ TroubleshootingTable............................................................................................................ 18
New Italia Installation manual
4rev.02 22-06-13
Thismanualfortheawningwaspreparedbythemanufacturertoprovidenecessaryinformationtothoseautho-
rizedtoinstallandperformspecialmaintenanceoftheproduct.Itisprohibitedtoremove,rewrite,orinanyway
modifythepagesofthemanualandtheircontent.
Operationsmustbecarriedoutbypersonnelwiththetechnicalandprofessionalskillsrequiredbycurrentap-
plicablenationallawsorstandards.
Thismanualmustbekeptcompleteinallitspartsinaneasilyaccessibleplace.
Themanufacturerreservestherighttoupdateproductsandcorrespondingmanualswithouttheobligationto
updatepreviousproductsandmanuals.
Themanufacturerreservesallrightsonthismanual.Itmaynotbereproducedinanyway,whollyorinpart,
withoutthemanufacturer’swrittenauthorization.
TheWARNINGsymbolsusedinthemanualareshownbelow.
Personnelassignedtothisoperationmusthavetechnicalknowledgeoftheproductobtainedeitherthroughtwo
years’experienceorbymeansofasuitabletechnicaltrainingcourse.
Toensureproperinstallationoftheawning,andconsequentlybestoperationofthenishedproduct,thefollow-
ingequipmentisrequired:
▪ powerscrewdriver
▪ alevel
▪ string
▪ completetoolset
▪ equipmentforworkingatheights(scaffolding,ladders,aerialplatforms,etc.)whicharecompliantwithcurrent
standardsofindividualsafetyintheworkplace.
▪
.
▪ Donotsetobjectsonthecanvasoftheawning.
▪ Itisprohibitedtostandonorhangfromtheawning.Thiswouldcreatetheriskofseverepersonalinjury,as
wellasdamagingtheawning.
▪ Wearindividualsafetygearandclothingasrequiredbycurrentstandardsonworkplacesafety.
Trieste
5
rev.02 22-06-13
Installation manual New Italia
▪ InstallationmustbeperformedinfullcompliancewithstandardssetforthbyPresidentialDecree164/56and
LegislativeDecree494/96forallthatwhichconcernsindividualsafety.
▪ Beforeuse,checkthatalltemporarystructures(scaffolding,ladders,etc.)andallindividualsafetygear(har-
nesses,belts,etc.)arecompliantwithstandardsandingoodcondition.
▪ Alwaysusesuitableindividualprotectiongear.
▪ Ifthereismorethanoneinstallationtechnician,theirworkmustbecoordinated.
▪ Operatorsmustworkincompliancewiththesafetyinstructionsgiventothem.
▪ Iftheawningistobeinstalledabovegroundlevel,theareaunderneaththeawningmustbemarkedoffand
guardedsothatnoonecangetunderneaththehangingload.
▪ Firmlytietheropesorstrapsaroundthepre-assembledparts,sothatthecomponentsdonotslipandriskfalling.
▪ Installationandspecialmaintenancemustbecarriedoutinaplacethatissufcientlyilluminated(basedon
specicstandards)byeithernaturalorarticiallighting.Theoperatormusthaveaclearviewoftheworkto
beperformed,andhemustalsopreventthirdpersonsfromapproachingtheworkareaaroundtheawning.
New Italia Installation manual
6rev.02 22-06-13
WALLMOUNTINGOF
BOX
CEILINGMOUNTINGOF
BOX
Extractionloadonanchoringdevices
(kN)
0,61 0,68 0.74 0.80 0.86 0.93
0.67 0.75 0.82 0.90 0.97 1.04
0.74 0.82 0.91 1.00 1.09 1.17
0.80 0.91 1.01 1.11 1.21 1.31
ThevalueinthetableisinkNandexpressestheextractionloadoftheplugthatisunderthegreateststress.
Thesevaluesarerequiredfortheselectionofthemostsuitableanchoring,basedonthetypeofmaterialupon
whichtheawningwillbeinstalled.Choosetheanchoringbyreferringtotherecommendedloadvaluesinthe
HiltiGeneralCatalogue.
ESceilinginstallation:
awningdimensions: 2.5x3witharmof1.80m
loadonplug: 0.80KN
basematerial: non-crackedconcrete
Suggestedplug: HiltiHSTM8
Suggestedplug:
HiltiHSTM10orHSTM8(seetechnicalcharacteristicsofplugsinHiltiGeneralCatalogue).
7
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Installation manual New Italia
Extractionloadonanchoringdevices(kN)
CONCRETE
CRACKEDCONCRETE
HARDNATURALSTONE
CONCRETE
HARDNATURALSTONE
CONCRETE
CONCRETE
HARDNATURALSTONE
SOLIDBRICK
WOOD
BETONGAS
SOLIDBRICK
WOOD
PERFORATEDBRICK
New Italia Installation manual
8rev.02 22-06-13
1▫Make a hole with a
drill bit that is suit-
able for the anchor-
ingdevice
1▫Make a hole with a
drillbitthatissuitable
for the anchoring
device
2▫Payattentiontohow
deepyoumakethe
hole
2▫Payattentiontohow
deepyoumakethe
hole
3▫Remove dust and
debrisfromthehole
(preferably using
compressedair)
3▫Removedustandde-
brisusingabrush
4▫Installtheanchoring
device
4▫Removeresidualdust
withcompressedair
5▫Tightentothe
recommended
tighteningtorque
(seeHiltiGeneral
Catalogue)
5▫Injectthechemical
adhesive
6▫Finalconguration 6▫Insertandsettlethe
anchoringdevice.
Complywiththe
settingtimerequired
beforeplacingthe
plate(seeproduct
cartridge)
7▫Afterthetime“T
cure”haselapsed,
placetheplateand
tightenuntilachieving
recommended
tighteningtorque
(seeHiltiGeneral
Catalogue)
9
rev.02 22-06-13
Installation manual New Italia
122
142
128
116
115
min800-max1600
min800-max1600
FIG.1
114
128
142
218
116
115
35
95
FIG.1
25 10 40 10 23
1818
36
R4
108
519
1818
6
New Italia Installation manual
10 rev.02 22-06-13
117
8248
40
20
105
20
R4,25
8.5
18.5
6
9.75
M6 5
33103610
FIG.2
FIG.3
115
10 161016
116
23
84
68
26 6
21
57.5
10.5
93.5
47.5
53.5
11
rev.02 22-06-13
Installation manual New Italia
95
10
14,5
4,5
9
52,5
63
4,5
9
17 7,25
10
17
8,75
4,5
9
18,75
9
47,9
68,25
74
FIG.4
New Italia Installation manual
12 rev.02 22-06-13
The awning can be either wall-mounted or ceiling-mounted. The instructions provided below are for
.Iftheprocedureisdifferentfor
explanationswillbeprovidedasneeded.Ifany
optionalsareprovided,
Chapter6“Optionals”
Thisproceduremustbeperformedbyatleasttwoworkers.
1▫Beforestartinginstallation,takenoteofthefollowing
information,whichisindispensabletondtheright
positionforfasteningthebrackets:
▫ dimensionsoftheawning(heightandwidthofbox,
protrusionofawningwhenopenedorclosed);
▫ dimensionsofsupportbrackets(seeChapter3.5)
▫ numberofguidesupports
▫ sideofawningwherecontrolislocated
▫ dimensionsofthewall/ceilingwheretheawningis
tobeinstalled.
FIG.1
Thesupportbracketsarethesameforbothwalland
ceilinginstallation(seekitinFig.1).Thesemustbe
fastenedusingthetwoholes(A).
2▫Position the holes for the brackets: measure the
width of the awning and, referring to the data in
thediagramofChap.3.1“DiagramofDistanceof
Brackets-GuideSupports -Plugs”,calculatethe
positionoftheholes.
3▫Usingastringandalevel,markthepositionofthe
holestobemadeonthewall.
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Installation manual New Italia
New Italia Installation manual
14 rev.02 22-06-13
15
rev.02 22-06-13
Installation manual New Italia
New Italia Installation manual
16 rev.02 22-06-13
FIG.1
1▫Placetheboxonthebracketsasshownintheg-
ure,checkingthatittsperfectly.
FIG.2
2▫Fastentheboxtothebrackets(A)usingthegrub
screw(B).
FIG.2
4▫Drillaholeinthewallbasedonthetypeofscrews
availableandthetypeofmasonry.
FIG.4
5▫Fastenthebracketstothewall:inserttheplugsin
theholesandsecurethebracketswiththescrews
andwashers(B).
FIG.5
6▫Ifon
,
usethesamebrackets,andpositionthemhorizon-
tallyinsteadofvertically.
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rev.02 22-06-13
Installation manual New Italia
FIG.1
1▫Fastenthebracket(D)usingtheslotsasdescribed
inpoint5
2▫Positiontherollertubeinsert(B)inbothsidesof
therollertube.
3▫Position the tube with the inserts (B) in the wall/
ceilingsupport(D),insertthesquarenut(C)inthe
groove(E)andtightentheAllenheadscrew(A).
FIG.2
4▫If,followthesame
instructionsprovidedinthepreviouspoints.
FIG.1
Insertthelockingscrew(A).
.
FIG.2
1▫Fastenthetipofthearmtoterminal(C)usingthe
twoscrewsontheplatesinsertedpreviously.
New Italia Installation manual
18 rev.02 22-06-13
FIG.3
2▫Fastenthearmbrackettothesupportsurface.
FIG.4
3▫After rmly fastening the two ends of each arm,
carefullyremovethekey(A-Fig.1)
FIG.5
4▫Fastenthemanoeuvrerod(C)tothewinch.
5▫ Open and close the awning. Make sure the box
closesproperly.
19
rev.02 22-06-13
Installation manual New Italia
Installationofthemotorizedawningisperformedwiththesameprocedureasthemanualawning,exceptforthe
applicationofthecrankrodandexceptforthemotorswithemergencycontrol(Chap.4.4“Completionofbox
installation”,point1).
Instructionsforelectricalconnectionandprogrammingthetypeofoperationaredescribedinthe“MotorManual”
whichisattached.
installationoftheseoptionalisdescribedinthemanualsforautoma-
tionsandforrequestedcontrols.
New Italia Installation manual
20 rev.02 22-06-13
Conicalrollingofcanvas Unevenfabricthickness
Rollthecanvassallthewaybackup
Conicalrollingofcanvas Unevenfabricthickness
Rollthecanvassallthewaybackup
Theawningdoesnotrollupalltheway.
The awning does not open up all
theway.
Incorrectadjustmentoflimitswitch
Movementofmotorcrownduringop-
eration
Seemanualformotor(attached)
SeemanualforAssembly,Chap.
7
Themotorisverynoisy Incorrectwiring
Motordefective
Seemanualformotor(attached)
Seemanualformotor(attached)
The motor shuts down after 4-5
minutesofcontinuousoperation
Thermalprotectionofmotortrips Let the motor cool off for a few
minutes
Theawningdoesnotmove Fuseblown
Incorrectwiring
Replacethefuseasshowninthe
attachedmanual
Seemanualformotor(attached)
Theawningmovesinjerks(moves
for50cm,stops,etc.)
Faultywindgauge Seeinstructionson automations
(attached)
Theawningdoesnotrollupinhigh
winds.
Fuseblown
Faultywindgauge
Replacethefuseasshowninthe
attachedmanual
Seeinstructionson automations
(attached)
The awning does not roll up in
heavyrain.
Fuseblown
Raingaugedefective
Replacethefuseasshowninthe
attachedmanual
Seeinstructionson automations
(attached)
With radio remote control, the aw-
ningopensorclosesbyitself.
Batterydead
Radioremotecontroldamaged
Replace battery in radio remote
control(seeinstructionsconcern-
ingcontrols)
Replacement of radio remote
control
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