REUTER Cleanox 5.0 EP-01-015 User manual

Operating instructions Cleanox 5.0
Side 1from 48
Operating instructions
Cleanox 5.0 EP-01-015
Electrochemical cleaning, polishing and signing
13.10.2021
Rev.0
REUTER GmbH & Co. KG
Schimmelbuschstrasse 9e
D-40699 Erkrath, Germany
Phone: [phone]
fax: [phone]
[email protected]
www.oreuter.de

Operating instructions Cleanox 5.0
Side 2from 48
Content
1 Preface ................................................... Fehler! Textmarke nicht definiert.
1.1 Validity of these instructions .......................................................................4
1.2 Target group of this manual.........................................................................4
1.3 Intended use ................................................................................................4
1.4 Observance of the operating instructions ...................................................4
1.5 EC and VDE directives ..................................................................................5
1.6 Accident prevention (UVV) ..........................................................................5
2 For your safety .............................................................................................7
2.1 Convention...................................................................................................7
2.1.1 Pictograms....................................................................................................7
2.1.2 Display Types................................................................................................7
2.1.3 Warning signs...............................................................................................8
2.1.4 Prohibition signs...........................................................................................8
2.1.5 Mandatory sign ............................................................................................8
2.1.6 Information signs .........................................................................................8
2.2 Safety measures in the event of a malfunction ...........................................9
2.2.1 Safety-relevant environmental conditions ..................................................9
2.3 Possible sources of danger and protective measures................................10
2.3.1 Possible sources of danger.........................................................................10
2.3.2 Protective measures...................................................................................11
2.3.3 Check before each start of work................................................................12
2.4 Possible misuse ..........................................................................................12
2.5 Residual risks..............................................................................................12
3 Requirements for staff and operators .......................................................13
3.1 Operator.....................................................................................................13
3.2 Operator.....................................................................................................13
4 Warranty and liability.................................................................................13
4.1 Material defects .........................................................................................14
5 Technical Terms .........................................................................................14
6 Delivery, internal transport, unpacking .....................................................15
6.1 Delivery ......................................................................................................15
6.2 Unwrap.......................................................................................................15
6.2.1 Opening the euro plastic box.....................................................................15
7 Scope of delivery Cleanox 5.0 device set...................................................15
7.1 Delivery listcleaning set "Cleanox 5.0".......................................................16
8 Storage .......................................................................................................18
9 Installation conditions................................................................................18
9.1 Safety..........................................................................................................18
10 Decommissioning / Storage .......................................................................18
11 Storage .......................................................................................................18
12 Equipment technology...............................................................................19
12.1 Cleanox 5.0.................................................................................................19
12.2 Application .................................................................................................20
12.3 Cooling and safety shutdown.....................................................................20
13 Front panel controls and controls..............................................................21
13.1 Circuit breaker (Overload FUSE).................................................................21
13.2 High-current sockets ..................................................................................22
13.3 IQS-Connector............................................................................................22
13.4 Elements on the back.................................................................................23
14 Accessories.................................................................................................23
14.1 Teflon handle with cable and plug for manual operation .........................23
14.2 AutoFeed handle for Cleanox 5.0...............................................................24

Operating instructions Cleanox 5.0
Side 3from 48
14.3 Groundpliers with cable and plug..............................................................25
14.4 Performance Brush XL and Performance Brush AutoFeed XL ...................26
14.5 Mounting Carbon Fiber Brush XL / Handle ................................................27
14.5.1 Mount Performance Brush to normal Handle ...........................................27
14.5.2 Performance Brush Mount AutoFeed XL to the AutoFeed handle............28
14.5.3 Adjusting the Teflon sleeve........................................................................28
14.6 Electrolyte ..................................................................................................29
14.6.1 Transfer to wide-neck containers (manual operation)..............................29
14.6.2 Placing the electrolyte bottle for automatic operation.............................30
14.6.3 Electrolyte change Cleanox 5.0 in automatic mode ..................................30
14.6.4 Information on non-toxicity.......................................................................30
14.6.5 Scope of delivery information....................................................................30
15 Commissioning...........................................................................................31
16 Connection.................................................................................................31
16.1 Mains connection.......................................................................................31
16.2 Connection Teflon handle with carbon fiber brush manual operation .....31
16.3 Connection AutoFeed handle with carbon fiber brush..............................31
16.4 Connection ground terminal......................................................................32
16.4.1 Locking / unlocking high-current plugs......................................................32
16.4.2 Unlocking the high-current plug ................................................................33
17 Cleaning with the carbon fiber brush by hand...........................................33
17.1 Preparation ................................................................................................33
17.2 Carbon Fiber Brush Cleaning Workflow.....................................................34
18 Polishing with carbon fiber brush by hand ................................................36
18.1.1 Preparation ................................................................................................36
18.1.2 Polishing workflow.....................................................................................36
18.2 Procedure after work.................................................................................37
19 Cleaning with the carbon fiber brush in automatic mode.........................38
19.1 Preparation ................................................................................................38
19.2 Carbon Fiber Brush Cleaning Workflow.....................................................38
20 Polishing with carbon fiber brush in automatic mode...............................41
20.1.1 Preparation ................................................................................................41
20.1.2 Polishing workflow.....................................................................................41
20.2 Procedure after work.................................................................................42
21 Possible errors and their remedy...............................................................44
22 Specifications .............................................................................................45
23 Clean containers, handles and workstations .............................................45
24 Maintain.....................................................................................................46
24.1 Inspection and maintenance plan..............................................................46
24.2 Disposal ......................................................................................................47
24.3 Disposing of contaminated electrolytes ....................................................47
24.4 Disposal of e-waste ....................................................................................47
25 Ordering spare and wear parts ..................................................................47
26 EC –Declaration of conformity ..................................................................48

Operating instructions Cleanox 5.0
Side 4from 48
1 Preface
This operating manual is intended to teach you how to handle and operate
the Cleanox 5.0 safely as well as general instructions for cleaning.
The user is taught the basic concepts, possible applications and practical
information in order to avoid operating errors.
Please read this instruction manual carefully before commissioning.
We wish you a lot of fun and successful work with our devices.
1.1 Validity of these instructions
These instructions refer to the following devices:
➢Cleanox 5.0 EP-01-015
1.2 Target group of this manual
These operating instructions are intended for the operator and the
operating personnel of the cleaning device.
Before using the device, familiarize yourself with the contents of these
operating instructions. In this way, you achieve better work results and
work safely.
We reserve the right to make technical changes that contribute to the
improvement of our electrochemical cleaning equipment.
1.3 Intended use
The Cleanox 5.0 is a device for electrochemical cleaning / polishing of
stainless-steel welds. In addition, it is possible to sign metals dark / light.
1.4 Observance of the operating instructions
The operating instructions are part of the device and can be downloaded
from our homepage under the "Download" menu.
The instructions must be available to the operating personnel at all times.
The operating instructions must be read by the operator before
commissioning the equipment.
The operator must have understood the content of the instructions before
putting the equipment into service.
When passing on or reselling the device, all operating instructions and
documentation belonging to the device must be handed over to the new
owner.

Operating instructions Cleanox 5.0
Side 5from 48
1.5 EC and VDE directives
The electrochemical processing equipment complies with the CE certificate
of conformity:
➢2014/35/EU Low Voltage Directive
➢2014/30/EU EMC Directive
➢2011/65/EU RoHS Directive
1.6 Accident prevention (UVV)
⚫Hazards can occur due to:
➢Electricity
➢Pollutants
➢Gases
➢Electrolytes
➢Carelessness
⚫Read our safety data sheets on the electrolytes we use.
⚫Observe the hazard warnings.
⚫Please observe the following UVV regulations and information:
➢DGUV 1 Principles of prevention
➢DGUV 3 Electrical installations and equipment
➢DGUV 4 Electrical installations and equipment
➢DGUV 6 Occupational health care
➢DGUV 9 Safety and health labelling in the workplace
➢DGVU 209-074 Industrial robots
➢DGVU 109-602 Electroplating industry
➢DGVU 209-009 Electroplating
➢DGUV 209-073 Workplace Ventilation-Decision support for
operational practice
➢DGUV 204-007 First aid manual
➢DGUV 204-022 First aid at work
➢DGUV 251-003 Up-to-date occupational safety and health
➢SDS's Safety Data Sheets
➢ChemG Act on Protection against Hazardous Substances
(Chemicals Act)
⚫TRGS528 Technical Rules for Hazardous Substances

Operating instructions Cleanox 5.0
Side 6from 48
Hint
From 01.05.2014 all UVV regulations and regulations have been
renumbered and named.
Examples such as: BGV/GUV-V, BGR/GUV-R, BGI/GUV-I/BGG/GUV-G or
GUV-SI will no longer exist.
The fonts are consistently divided into four categories.
➢DGUV regulations
➢DGUV Rules
➢DGUV Information
➢DGUV Principles
Detailed information can be found e.g. Under www.dguv.de

Operating instructions Cleanox 5.0
Side 7from 48
2 For your safety Read this instruction manual carefully.
The following chapter explains the pictograms used in this manual.
2.1 Convention
2.1.1 Pictograms The pictograms used in these instructions shall have the following
meanings:
Warning sign
➢Information on possible dangers when handling
the device and accessories.
➢Warning signs are indicated by a yellow triangle
with a black border or a white square with a red
border and a symbol in the middle, which
indicates a special dangerous situation.
Prohibition signs
➢References to prohibitions in the handling of the
device and accessories
➢Warning signs are marked by a white circle with a
red border and a symbol in the middle, which
indicates a special prohibition.
Mandatory sign
➢Indications for the use of protective equipment.
➢Mandatory signs are characterized by a blue
circle with a thin, black border and a symbol in the
middle, which indicates a special commandment,
e.g.: Wearing protective clothing
Sentinel
➢References to sections of these operating
instructions to be observed in particular.
2.1.2 Display Types
All normal descriptions in the owner's manual are displayed in the default
font size " Arial 10.5".
⚫Special safety instructions to be observed are shown as shown in
the following example:
Security
Here is the corresponding text...
⚫Tips that make it easier to work with or handle the device or
accessory are shown as shown in the following example:
Tip
Here is the corresponding text...

Operating instructions Cleanox 5.0
Side 8from 48
2.1.3 Warning sign
Electromagnetic field warning
Hot surface warning
Warning of explosive substances
Warning against harmful substances
Warning of dangerous electrical voltage
Warning of danger to life and limb
"Warning" warning about corrosive chemicals
2.1.4 Prohibition signs
Ban on people with pacemakers
2.1.5 Mandatory sign
Use eye protection
Use protective gloves
Unplug before opening
Use protective clothing
2.1.6 Note Characters
Indication of general sources of danger. Be sure to read
this section!
Reference to tips or important information about working
with the device and accessories. Be sure to read this
section!
Disposal of old electrical and electronic equipment (valid in
the European Union and other European countries with
separate collection system).
This symbol on the product or on the packaging means that
this product must not be treated as household waste.
This product must be disposed of properly.
!

Operating instructions Cleanox 5.0
Side 9from 48
2.2 Safety measures in the event of a malfunction
Turn off the device immediately and unplug it.
Secure and mark the device against turning it back on.
➢Restore the device to full functionality after each repair.
➢Inspect cables for damage.
➢Check all safety devices for function.
If electrolyte fluid gets into the eyes, rinse the eyes immediately with
plenty of water.
➢Consult the ophthalmologist immediately.
Secure heated workpieces from unauthorized access.
2.2.1 Safety-relevant environmental conditions
⚫The use of the device is:
➢limited to closed industrial and commercial areas.
➢expressly prohibited in fire and explosion hazard
environments.
➢expressly prohibited in humid environments.
⚫Cover stone and concrete floors well.
➢Acids react with alkaline soil coverings such as:
- Granite
- Marble
- Limestone sandstone
- Stoneware
- Tile
- Screed
- ...
⚫Wash electrolyte splashes or stains immediately with plenty of
Water and/or neutralite.
⚫The device may:
➢can only be operated in well-ventilated rooms.
⚫Chlorine-containing solvents must be removed from the
workspace.
⚫When operating the device, chemical
Reactions harmful vapours are produced.
➢For details, please refer to our SDS's of the respective
electrolytes.
Security
The operator is obliged to ensure sufficient ventilation of the work area.
It is the responsibility of the operator to remove the corresponding
vapours from the work area with a suitable extraction system if
necessary. Suction is not mandatory!
!
!

Operating instructions Cleanox 5.0
Side 10 from 48
2.3 Possible sources of danger and protective measures
2.3.1 Possible sources of danger
Improper handling of the device and its components.
➢The handle lies on the workpiece or work surface in such a
way that the carbon fiber brush comes into contact with the
metal surface. In this case, electricity continues to flow.
If the components are connected incorrectly, stray currents can lead
to the destruction of electrical protective conductors.
➢Defective live cables.
➢Damaged or defective switching elements.
➢Defective connectors.
➢Non-existent or damaged Teflon insulations.
➢Wrong work environment.
Do not use protective clothing.
➢Goggles
➢Apron or overalls
➢Gloves
The carbon fiber brush or the electrode and the workpiece can be
heated to approx. 200°C. Risk of burns!
Improper handling of chemicals.
➢Electrolyte splashes can cause burns to the eyes.
➢Electrolyte splashes can lead to skin burns.
➢Spilled electrolyte liquid can be found on stone floors or
cause chemical burns to other materials.
Electromagnetic fields may affect pacemakers.
!

Operating instructions Cleanox 5.0
Side 11 from 48
2.3.2 Protective measures
Repairs to electrical parts of the equipment or to power lines may
only be carried out by qualified electricians.
➢Have the device checked immediately by a qualified
electrician after a short circuit or malfunction.
➢Use the device and accessories only as intended.
➢Use the device only in the designated working environment.
Avoid wandering currents.
➢Connect the ground cable directly to the workpiece or to the
holder intended for the workpiece.
➢Place the cleaning electrode or handle on the workpiece or
work surface so that the electrode does not come into
contact with the metal surface. Otherwise, electricity will
continue to flow, which can lead to damage or hazards.
In the event of an accident, disconnect the device immediately.
Always unplug during maintenance.
Only use appropriate personal, acid-resistant protective equipment
[protective gloves, apron and goggles].
Always turn off the device before changing the editing tools
(brushes).
Secure hot objects against accidental touching.
Never eat or drink at work! It is forbidden!
After working with electrolytes, always wash your hands thoroughly
with soap and plenty of water.
➢Wipe away any spilled electrolyte fluid immediately with
plenty of water.
Please note the detailed instructions of our EC safety data sheet for
the electrolytes used.
➢Store the device, accessories, or chemicals in such a way
that neither accessories nor chemicals can get into
children's hands.
Wearers of pacemakers may:
➢do not work with the device and do not be in the immediate
vicinity of the device!
!

Operating instructions Cleanox 5.0
Side 12 from 48
2.3.3 Check before each start of work
⚫All live cables and wires for damage to the insulation.
⚫All live cables and wires on breaks and kinks of the strands within
the insulation.
⚫All Plugs and connectors for damage.
⚫All switches for damage, e.g. chipped housing parts.
⚫The ground clamp for external damage.
⚫Whether all accessible insulation is present and undamaged.
⚫Make sure that you do not draw or lay electrical wiring over sharp
edges.
⚫Your workplace must be freely accessible
⚫Make sure that there are no tripping hazards.
2.4 Possible misuse
⚫Connecting to an incorrect mains voltage can lead to the
destruction of the device.
⚫The connection of foreign components that are not released may
be:
➢the destruction of the device.
➢ta danger to persons.
⚫The use of chemicals that are not approved by Reuter GmbH &
Co. KG may:
➢lead to damage to health,
➢worsen the work result
➢Endangering persons
➢Destruction of components by the wrong chemicals
2.5 Residual risks
Possible risk
Effect
Remedy
Electrolytes get into the hands
of children or people who are
inexperienced in handling
chemicals.
Depending on the misuse
−Skin burns
−Burns of clothing
−Burns of other objects
−Severe internal injuries
when ingesting the
chemicals
Store electrolytes and other
chemicals in such a way that
the substances are only
accessible to authorized
persons.
Device is used by unauthorized
persons (curiosity, play instinct)
−Burns of the skin due to
excessive heat generation
of the electrode or
workpiece
−Inhalation of vapors with
corresponding health
damage
Make sure that the device can
only be used by authorized
persons.
Secure the device against
improper use after use.
Table 1 Residual risks
!
!

Operating instructions Cleanox 5.0
Side 13 from 48
3 Requirements for personnel and operators
3.1 Operator ⚫The following knowledge is required:
➢Read and understand the user manual.
➢Safety instruction about the dangers of handling electrical
equipment.
➢Safety instruction on the dangers of handling chemicals.
⚫The following activities may be carried out:
➢Operating the device.
➢Selection and use of electrolytes for appropriate applications.
(Only electrolytes from Reuter GmbH & Co. KG)
➢Change of carbon fiber brush and wear parts.
➢Turn the device on and off.
➢Correction of slight disturbances after instruction.
This knowledge is imparted either by this operating manual, Reuter
GmbH & Co. KG or other authorized persons or institutions.
3.2 Operator
⚫The operator must regularly instruct the personnel in accordance
with the legal requirements.
⚫Untrained personnel or unauthorized persons may not use the
device.
4 Warranty and liability
Warranty and liability claim for personal injury and property damage are
excluded if the damage is due to one or more of the following causes:
⚫Improper use
➢of the device.
➢the components belonging to the device.
➢the chemicals belonging to the electrochemical processing
equipment.
➢Use of unsuitable chemicals.
➢Use of non-releasing accessories.
⚫Failure to comply with the
➢Work and safety instructions in this manual.
➢Operating instructions of the device or components.
⚫Improper
➢Commissioning of the device.
➢Putting the equipment into service in the event of improperly
fitted protective devices.
➢Operation of the device
➢Maintenance of the device.
➢repairs carried out on the device.
➢Repair by unqualified personnel.
⚫Use
➢of the device in residential and office premises.
➢of the equipment in a fire and explosion hazard environment.
➢of the device in a humid environment.
➢A device with powerful structural changes
⚫Noncompliance
➢the prescribed maintenance intervals

Operating instructions Cleanox 5.0
Side 14 from 48
Hint
For damages and disturbances caused by the operation of the device
with components and chemicals from other manufacturers, no claims
whatsoever can be made against Reuter GmbH & Co. KG.
Unless it is clearly proven that the damage was clearly caused by
negligent design or production by Reuter GmbH & Co. KG and was
foreseeable at the time of construction.
4.1 Material defects ⚫The customer must notify the supplier of material defects
immediately within 14 days in writing.
⚫If no limitation periods for claims for material defects have been
agreed by the supplier and consumer, the statutory provisions shall
apply.
⚫In the case of a claim for material defects, submit a certificate
showing that the limitation period has not been exceeded.
5 Terms
Distilled water Distilled water contains no minerals and is therefore very "soft". It is
obtained by distillation.
Demineralized water
Demineralized water is obtained by filtration. It contains hardly any
minerals and is also very "soft".
Electrolyte Electrolytes are electrically conductive chemicals used to clean welds.
Carbon Fiber Brush
Carbon fiber brushes consist of up to 1.5 million individual carbon
fibers. During the cleaning process, the current is distributed over the
individual fibers.
A small arc (~3 - 7μm in size) forms on each fiber that comes into
contact with the workpiece surface.
Passivate Passivation is the inactivation of oxidation processes on the workpiece
surface by chemical treatment.
Water hardness The mineral content in the water determines the degree of hardness.
The higher the concentration of certain minerals in the water, the higher
the degree of hardness. The degree of hardness is given in "degree of
German hardness" [°dH].

Operating instructions Cleanox 5.0
Side 15 from 48
6 Delivery, internal transport, unpacking
The complete device set is delivered in a sturdy Euro plastic box.
This box is closed with two plastic cable ties and a metal cable tie
before shipment in our factory.
The lid can only be opened by destroying and removing the cable ties.
Security
In principle, all activities required for delivery, transport, unpacking and
storage must be carried out with the utmost care and all rules and
regulations required for safety must be complied with.
Failure to comply with safety rules and regulations can lead to severe
cuts, bruises, and bone fractures.
6.1 Delivery ⚫The delivery of the device set takes place in a euro plastic box.
6.2 Unwrap ⚫Cut the cable ties
⚫Make sure you don't cut yourself on the metal cable tie!
⚫Open the plastic box carefully.
6.2.1 Opening the euro plastic box
⚫Remove the three cable ties.
⚫Open the transport box.
⚫Check the scope of delivery for completeness based on the delivery
note.
⚫Complain about missing, damaged or undelivered goods
immediately.
7 Scope of delivery Cleanox 5.0 device set
⚫When unpacking the delivery, check the
completeness of the device set.
⚫Complain about missing or damaged parts
immediately.

Operating instructions Cleanox 5.0
Side 16 from 48
7.1Delivery listcleaning set "Cleanox 5.0"
Description
Contain
Quantity
Order no.
Illustration
Cleaning
Cleanox 5.0
1
EP-01-015
Single parts cleaning
set
Contain
Quantity
Order no.
Illustration
Cleanox 5.0

1
EP-01-115
AutoFeedHandle with 4
mlong 10 mm² cable,
brush and Teflon sleeve

1
EP-07-951
Performance AutoFeed
Brush XL
1
EP-02-960
Teflon sleeve
Performance XL without
slots
1
EP-02-928-
OS
Plastic tubes / brush
tubes orange 80mm
1
EP-02-817
Ground cable 4m,
with
200A pliers
(Installed on 1.0)

1
EP-07-605
Cleaner 1l bottle

1
EP-04-130
Polisher 1l bottle

1
EP-04-132

Operating instructions Cleanox 5.0
Side 17 from 48
Spray bottle for water
500 ml

1
EP-07-002
Wrench SW 10
✓
1
AB-02-932
Mounting pins 5x100
✓
2
EP-07-223
Euro plastic box

1
EP-07-019
Teflon handle with
4m cable 10mm²
1
EP-07-600
Performance-Brush
Carbon Brush L
Set of 5
1
EP-02-939
Performance-Brush
Carbon Brush XL
Set of 5
1
EP-02-929
Performance-Brush -
Teflon sleeve XL
1
EP-02-928
Performance-Brush
Adapter M10 to M10
1
EP-02-930
Wide neck container
500 ml
1
EP-07-100
Table 2 Delivery list

Operating instructions Cleanox 5.0
Side 18 from 48
8 Storage For safe and gentle storage of the "Cleanox" and accessories,
observe the following measures:
➢Leave the device set in the closed transport box.
➢Protection against moisture and dust.
➢Ambient temperature 5°C to 40°C.
➢Do not store outdoors.
➢Protect against the effects of acids and alkalis.
➢Store only in a normal position.
➢Do not expose to ionising or non-ionising radiation.
➢The equipment set must not be subjected to vibration,
shock, or continuous shock.
Security
Chemicals must not get into the hands of children!
Keep them under lock and key!
9 Installation conditions
9.1 Safety The "Cleanox" and the accessories may only be installed and
operated in a place corresponding to the installation
conditions.
All electrical connections must comply with the applicable
safety regulations and standards.
10 Decommissioning / Storage ⚫Turn off the device.
⚫Wash the carbon fiber brush and handle thoroughly with
water. Do not loosen the screw connections.
⚫Dry the components thoroughly.
⚫Put the orange protective cap over the brush.
⚫Wipe the cables with a damp cloth.
⚫Clean the device and accessories thoroughly. Have
maintenance work carried out by a specialist.
⚫Detailed instructions for cleaning the device and
accessories can be found in Chapter23.
⚫Close the electrolyte containers carefully so that no
electrolyte can leak. Store the device and accessories in
the transport box.
⚫Close the transport box and secure it with a cable tie
against accidental opening
11 Storage ⚫Store the sealed transport box dry and frost-free.
⚫Make sure that the locked transport box cannot get into
the hands of children or unauthorized persons.

Operating instructions Cleanox 5.0
Side 19 from 48
12 Equipment technology
The devices of the "Cleanox" series are compact electrochemical high-
current brush weld seam cleaning devices. They were developed for
commercial use in trade and industry. The simple operation makes the
devices ideal for construction sites and installation in pipeline
construction.
⚫They are suitable for:
➢Cleaning and polishing of TIG and MAG welds.
➢Due to the performance levels, the Cleanox can also clean
and polish throttled.
⚫Together with our signing set, the devices are also suitable for light
and dark signing.
➢With dark signing, dark labels can be applied –e.g. batch no.
or nameplates.
➢Light signing is used for aluminum materials (these cannot be
signed darkly) and preferably for high-gloss surfaces.
⚫Toxic hydrofluoric, sulfuric, or nitric acids, as in conventional
pickling processes, are not used here.
⚫The electrochemical processing equipment works with low DC and
AC voltages that are harmless to humans.
Hint
Our cleaning and polishing electrolytes are guaranteed to
be non-toxic!
12.1 Cleanox 5.0 The Cleanox 5.0 is the only electrochemical cleaning and polishing
device with integrated, automatic electrolyte supply from Reuter GmbH
& Co. KG. This device offers the possibility to clean and polish welds
with fully automatic electrolyte supply. In both processes, the passive
layer of the stainless steel is rebuilt.
⚫Power 1250 VA AC/DC.
⚫80A continuous current (100% ED) and over 200 A pulse current.
⚫One performance level each for cleaning and polishing:
➢Cleaning and polishing of TIG-welded thin sheets
➢up to MAG welded beams, you can clean and polish all welds.
⚫Sign Dark
⚫Bright signing
The electrochemical processing equipment works with low DC and AC
voltages that are harmless to humans.
Type
Cleaning and
polishing
with
Cleaning with
signingwith
optional signing
set
Attention! The Cleanox
is only designed for
cleaning + polishing
welds with the carbon
fiber brush.
bright
dark
Cleanox 5.0
Carbon Fiber
Brush
Carbon
electrode
M, XL
Never use!
✓
✓
✓

Operating instructions Cleanox 5.0
Side 20 from 48
12.2 Application
Table 3 Area of application
12.3Cooling and safety shutdown
Cleanox 5.0:
⚫Active cooling by thermostatically controlled fan
➢Fan turns on at 60°C internal temperature
⚫The Cleanox 5.0 has an internal temperature switch-off. If the
temperature rises too much during operation, switch off the device
to protect the components.
If the device switches off during operation, i.e., the green LED at the
front goes out, the device has probably become too warm. Do not turn
off the device to keep the fan running. Cooling may take a few minutes
because the reactivation temperature is below the activation
temperature of the temperature protection circuit. Once the green LED
lights up again, you can continue working.
Cleaning with
carbon fiber
brush
Polishing with
carbon fiber
brush
Cleaning with
AutoFeed
Polishing with
AutoFeed
Sign
Tools
M, XL
M, XL
AutoFeed XL
AutoFeed XL
dark
bright
Cleanox 5.0
Power: 1250VA
⚫
⚫
⚫
⚫
⚫
⚫
⚫Fully operational conditional operational -- not operational