Reverso Outboard Flushing System 1.5 User manual

Manual
Automatic Outboard Flushing System 1.5
Reverso Pumps, Inc. www.reversopumps.com | [email protected] | Ph: [phone]
Shown: Version 1.5 B with optional remote switch kit and optional inlet hose kit.

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Table of Contents
System Overview............................................................................... 4
Technical Specications, Electrical, and Installation.......................... 5
Inlet Hose Kit ..................................................................................... 6
Remote Switch Kit ............................................................................. 7
Installation Diagram: 2 Engine Setup ................................................ 8
Installation Diagram: 3 Engine Setup ................................................ 9
Installation Diagram: 4 Engine Setup .............................................. 10
Installation Diagram: 5 Engine Setup .............................................. 11
Version A Dimensions: 2 Engine Setup ........................................... 12
Version A Dimensions: 3 Engine Setup ........................................... 13
Version A Dimensions: 4 Engine Setup ........................................... 14
Version B Dimensions: 2 Engine Setup........................................... 15
Version B Dimensions: 3 Engine Setup........................................... 16
Version B Dimensions: 4 Engine Setup........................................... 17
Version B Dimensions: 5 Engine Setup........................................... 18
Operation and Troubleshooting ....................................................... 19

4
Reverso Pumps, Inc. www.reversopumps.com | [email protected] | Ph: [phone]
System Overview
Power input
Version A: Delphi connector for optional remote switch
Version B: Deutsch connector for optional remote switch
Cover
Start button and LED status indicator
Base
3/4” hose barb - water inlet
3/8” or 1/2” hose barb - water outlet to engine
Inlet hose kit (optional and available in various hose lengths)
Remote switch kit (optional and available in various cable lengths)
7
1
2A
5
3
6
4
1
3
4
5
6
7
8
9
2B
8
9
2B
2A

5
Reverso Pumps, Inc. www.reversopumps.com | [email protected] | Ph: [phone]
Technical Specications, Electrical, and Installation
Basic Features
• 12or24Volt
• 2,3,or4Enginesetup
• StartbuttonwithLEDstatusindicator
• 3’inlethosekitincluded
Optional Features
• RemoteSwitchKitwithLEDstatusindicator.Availablein
lengthsof3,6,9,12,15and18feet
• InletHoseKit.Availableinhoselengthsof1,2,3,6,and
9feet
Primary Inspection
• Upondeliveryinspectthesystemforanydamagethat
mayhaveoccurredduringshipment.
• Iftheunitisdamagedupondelivery,contactthe
shippingcompanyimmediately.
Mounting
• Mountingholes:Ø3/16”
• Orientation:Anydirectionon
aatsurfaceofthebulkhead
oraccessoriescompartment,
exceptupsidedown.
Electrical
• Installationmustincludeprotectionwith5Afuseor
breaker(providedbyinstaller).
• ONLY CONNECT BLACK (-) AND RED (+) WIRES
TO SAME RESPECTIVE COLOR. DAMAGE CAN
OCCUR TO THE SYSTEM IF THE WIRES ARE
CROSSED.
• Installationofunitshouldonlybeperformedby
qualiedelectricianwhohavethoroughlyreadand
understandstheinstallationinstructionscoveredin
thismanualandadheretoABYCrequirements.
• Toavoidtheriskofharmorinjury,makesurethat
thepowersupplyisdisconnected.Ensurethat
thepowersupplyisatzerovoltswithamultimeter
beforemakinganyelectricalconnections.
• Besurethatthepowersourceavailablematches
thepowerrequirements.
Connection to Engines
Hose:Smallerthantherequireddiameterhoseis
notrecommended.Choosettingswhichtthe
appropriatehosesize.Thehosewillrunfromthe
system,throughtheoutboardloom,andtotheengine.
Locatetheushingportontheengine,splittheline,
andconnectthehose.Or,choosetoinstallatee.
Important: Sealed Water Inlet
Incorporateasealedcapforthewaterinlettoblock
anybackow.Chooseoneofthefollowingways:
• InstalltheInletHoseKitwhichincludesacapon
thehoseendalready(shownbelow).
• IftheInletHoseKitisnotused,analternativecan
beabulkheadcap,quickdisconnect,orother
sealedttingprovidedbytheinstaller.
Technical Specications
Voltage 12V or 24V
Max. Amp. Draw 3A / 12V
1.5A / 24V
Water Inlet Hose 3/4”
Water Outlet
To Engine
3/8” hose barb, or 1/2” hose barb for
engines over 300HP
Dimensions
2 Engine Setup
A 10.5” / 267 mm
B 10” / 254 mm
C 4.7” / 119 mm
Dimensions
3 Engine Setup
A 14.17” / 360 mm
B 10” / 267 mm
C 4.7” / 119 mm
Dimensions
4 Engine Setup
A 17.84” / 453 mm
B 10” / 267 mm
C 4.7” / 119 mm
Dimensions
5 Engine Setup
A 21.5” / 546 mm
B 10” / 267 mm
C 4.7” / 119 mm 3/4” ID
3/8” ID
1/2” ID
3/8” inner diameter hose is required
for water outlet (to engines).
Reinforced hose is recommended.
On the version designed for
engines over 300HP, 1/2” inner
diameter hose is required for water
outlet (to engines). Reinforced
hose is recommended.
3/4” inner diameter hose is required
for water inlet.
Capped tting on the
Inlet Hose Kit

6
Reverso Pumps, Inc. www.reversopumps.com | [email protected] | Ph: [phone]
Inlet Hose Kit
Inlet Hose Kit Installation
When installing the inlet hose kit, do not turn water inlet
hose barb. Only turn the collar of the valve to prevent
damage to the o-ring seal.
Water Inlet hose barb
Collar of the valve
Availableinhoselengthsof1,2,3,6,and9feet

7
Reverso Pumps, Inc. www.reversopumps.com | [email protected] | Ph: [phone]
Remote Switch Kit
Remote Switch Kit Version B
Remote Switch Kit Version A
Version B is equipped with Deutsch connector. Remove dust cover and connect remote switch kit.
Version A is equipped with Delphi connector. Connect remote switch kit.
Availableinwirelengths3,6,9,12,15and18feet

8
2
2
Power In
Red (Postive)
If Inlet Hose Kit is not used.
Installer must
supply
a Cap
or Quick-disconnect on hose
running from unit to the
water inlet.
Outboard
Engine 2
Flush Port
Outboard
Engine 1
Flush Port
5 Amp Fuse
or Circuit Breaker
(NOT Included with Unit)
Garden
Hose
Separate Fresh
Water Inlet
Fitting on Boat.
1 Foot long Inlet
Hose Kit Included
(Optional Longer
Inlet Hose Kit)
Optional
Remote Switch
and Harness
Black (Negative)
A
DO NOT SCALE DRAWING
OFS V1.0 Application-0616
SHEET 1 OF 4
6/7/2016
JC
UNLESS OTHERWISE SPECIFIED:
SCALE: 1:6
WEIGHT:
REV
DWG. NO.
A
SIZE
TITLE:
NAME
DATE
COMMENTS:
Q.A. MFG APPR. ENG APPR. CHECKED DRAWN
FINISH MATERIAL INTERPRET GEOMETRIC TOLERANCING PER:
DIMENSIONS ARE IN INCHES TOLERANCES: FRACTIONAL
1/64
ANGULAR: MACH
BEND
0.2
TWO PLACE DECIMAL
.01
THREE PLACE DECIMAL
.005
PROPRIETARY AND CONFIDENTIAL
THE INFORMATION CONTAINED IN THIS
DRAWING IS THE SOLE PROPERTY OF
REVERSO PUMPS
ANY REPRODUCTION IN PART OR
AS A WHOLE WITHOUT THE WRITTEN
PERMISSION OF
REVERSO PUMPS
IS PROHIBITED.
5
4
3
2
1
OFS-2-12
Install Application
JC
5/11/2016
Installation Diagram: 2 Engine Setup

9
3
2
Power In
Red (Postive)
If Inlet Hose Kit is not used.
Installer must
supply
a Cap
or Quick-disconnect on hose
running from unit to the
water inlet.
Outboard
Engine 3
Flush Port
Outboard
Engine 2
Flush Port
Outboard
Engine 1
Flush Port
5 Amp Fuse
or Circuit Breaker
(NOT Included with Unit)
Garden
Hose
Separate Fresh
Water Inlet
Fitting on Boat.
1 Foot long Inlet
Hose Kit Included
(Optional Longer
Inlet Hose Kit)
Optional
Remote Switch
and Harness
Black (Negative)
A
DO NOT SCALE DRAWING
OFS V1.0 Application-0616
SHEET 2 OF 4
6/7/2016
JC
UNLESS OTHERWISE SPECIFIED:
SCALE: 1:6
WEIGHT:
REV
DWG. NO.
A
SIZE
TITLE:
NAME
DATE
COMMENTS:
Q.A. MFG APPR. ENG APPR. CHECKED DRAWN
FINISH MATERIAL INTERPRET GEOMETRIC TOLERANCING PER:
DIMENSIONS ARE IN INCHES TOLERANCES: FRACTIONAL
1/64
ANGULAR: MACH
BEND
0.2
TWO PLACE DECIMAL
.01
THREE PLACE DECIMAL
.005
PROPRIETARY AND CONFIDENTIAL
THE INFORMATION CONTAINED IN THIS
DRAWING IS THE SOLE PROPERTY OF
REVERSO PUMPS
ANY REPRODUCTION IN PART OR
AS A WHOLE WITHOUT THE WRITTEN
PERMISSION OF
REVERSO PUMPS
IS PROHIBITED.
5
4
3
2
1
OFS-3-12
Install Application
JC
5/11/2016
Installation Diagram: 3 Engine Setup

10
4
2
Power In
Red (Postive)
If Inlet Hose Kit is not used.
Installer must
supply
a Cap
or Quick-disconnect on hose
running from unit to the
water inlet.
Outboard
Engine 4
Flush Port
Outboard
Engine 3
Flush Port
Outboard
Engine 2
Flush Port
Outboard
Engine 1
Flush Port
5 Amp Fuse
or Circuit Breaker
(NOT Included with Unit)
Garden
Hose
Separate Fresh
Water Inlet
Fitting on Boat.
1 Foot long Inlet
Hose Kit Included
(Optional Longer
Inlet Hose Kit)
Optional
Remote Switch
and Harness
Black (Negative)
A
DO NOT SCALE DRAWING
OFS V1.0 Application-0616
SHEET 3 OF 4
6/7/2016
JC
UNLESS OTHERWISE SPECIFIED:
SCALE: 1:6
WEIGHT:
REV
DWG. NO.
A
SIZE
TITLE:
NAME
DATE
COMMENTS:
Q.A. MFG APPR. ENG APPR. CHECKED DRAWN
FINISH MATERIAL INTERPRET GEOMETRIC TOLERANCING PER:
DIMENSIONS ARE IN INCHES TOLERANCES: FRACTIONAL
1/64
ANGULAR: MACH
BEND
0.2
TWO PLACE DECIMAL
.01
THREE PLACE DECIMAL
.005
PROPRIETARY AND CONFIDENTIAL
THE INFORMATION CONTAINED IN THIS
DRAWING IS THE SOLE PROPERTY OF
REVERSO PUMPS
ANY REPRODUCTION IN PART OR
AS A WHOLE WITHOUT THE WRITTEN
PERMISSION OF
REVERSO PUMPS
IS PROHIBITED.
5
4
3
2
1
OFS-4-12
Install Application
JC
5/11/2016
Installation Diagram: 4 Engine Setup