REXROTH efc series User manual

Frequency Converter
Multi-Ethernet Card
Instruction Manual
R912006860
Edition 02

Bosch Rexroth AG Multi-Ethernet Card
Record of Revision
Edition Release Date Notes
DOK-RCON0*-XFCX610*MUL-IT01-EN-P 2016.01 First release
DOK-RCON0*-XFCX610*MUL-IT02-EN-P 2016.05 New functions
Reference
For documentations available in other type or language, please consult your lo-
cal sales partner or check www.boschrexroth.com.
Copyright
© Bosch Rexroth (Xi'an) Electric Drives and Controls Co., Ltd. 2016
This document, as well as the data, specifications and other information set
forth in it, are the exclusive property of Bosch Rexroth (Xi'an) Electric Drives
and Controls Co., Ltd. It may not be reproduced or given to third parties without
its consent.
Liability
The specified data is intended for product description purposes only and shall
not be deemed to be a guaranteed characteristic unless expressly stipulated in
the contract. All rights are reserved with respect to the content of this documen-
tation and the availability of the product.
RS-c6fcde9c2f99ee920a347ea500418341-2-en-US-6

Table of Contents
Page
1 Safety Instruction.................................................................................. 1
2 Introduction........................................................................................... 2
2.1 About This Documentation.................................................................... 2
2.2 Engineering Tools................................................................................... 3
2.3 Reference Documentations.................................................................... 4
3 Hardware Installation............................................................................. 5
3.1 Hardware Description............................................................................ 5
3.2 Installing the Card in Frequency Converter........................................... 6
3.3 Cables.................................................................................................... 6
3.4 LEDs....................................................................................................... 7
3.5 Power Supply......................................................................................... 7
4 General Configuration........................................................................... 8
4.1 Protocol Selection................................................................................. 8
4.2 Communication Channel Setting........................................................... 9
4.3 Process Data Setting Range................................................................. 10
4.4 Device Profile....................................................................................... 12
4.5 Fault Management............................................................................... 14
5 PROFINET IO........................................................................................ 15
5.1 Protocol Configuration......................................................................... 15
5.1.1 Device Name........................................................................................ 15
5.1.2 IP Settings........................................................................................... 15
5.2 System Configuration.......................................................................... 16
5.2.1 GSD file................................................................................................ 16
5.2.2 IO Device............................................................................................. 17
5.2.3 Topology.............................................................................................. 18
5.2.4 Process Data........................................................................................ 19
5.3 Acyclic Communication........................................................................ 20
5.3.1 Principle............................................................................................... 20
5.3.2 Module ID............................................................................................ 20
5.3.3 Record Index........................................................................................ 20
5.4 Example............................................................................................... 21
6 EtherNet/IP.......................................................................................... 22
Multi-Ethernet Card Bosch Rexroth AG
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Page
6.1 Protocol Configuration......................................................................... 22
6.2 System Configuration.......................................................................... 23
6.2.1 EDS File............................................................................................... 23
6.2.2 Generic Device..................................................................................... 23
6.2.3 Topology.............................................................................................. 23
6.2.4 Process Data Configuration................................................................. 23
6.3 Acyclic Communication........................................................................ 28
6.3.1 Message Parameters............................................................................ 28
6.3.2 Error Codes.......................................................................................... 29
6.4 Example............................................................................................... 30
7 SERCOS III........................................................................................... 31
7.1 Protocol Configuration......................................................................... 31
7.2 System Configuration.......................................................................... 32
7.2.1 XML file................................................................................................ 32
7.2.2 Topology.............................................................................................. 33
7.2.3 Process Data........................................................................................ 33
7.2.4 SERCOS III Control Word and Status Word......................................... 33
7.3 Acyclic Communication........................................................................ 34
7.4 Example............................................................................................... 35
8 EtherCAT.............................................................................................. 43
8.1 Protocol Configuration......................................................................... 43
8.2 System Configuration.......................................................................... 43
8.2.1 Configuration File................................................................................ 43
8.2.2 Mode Selection.................................................................................... 44
8.2.3 Topology.............................................................................................. 44
8.2.4 Process Data........................................................................................ 45
8.3 Acyclic Communication........................................................................ 45
9 Modbus/TCP........................................................................................ 46
9.1 Protocol Configuration......................................................................... 46
9.2 System Configuration.......................................................................... 46
9.3 Exception Codes.................................................................................. 47
10 Parameters........................................................................................... 48
10.1 Parameter Address.............................................................................. 48
10.2 MEP Parameters.................................................................................. 50
10.2.1 Terminology and Abbreviation............................................................. 50
Bosch Rexroth AG
Table of Contents
Multi-Ethernet Card
II DOK-RCON0*-XFCX610*MUL-IT02-EN-P

Page
10.2.2 Parameter List..................................................................................... 50
11 Diagnosis............................................................................................. 54
11.1 LED Indications.................................................................................... 54
11.2 Warning Code...................................................................................... 56
11.3 Error Code........................................................................................... 57
Multi-Ethernet Card Bosch Rexroth AG
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DOK-RCON0*-XFCX610*MUL-IT02-EN-P III

Bosch Rexroth AG Multi-Ethernet Card
IV DOK-RCON0*-XFCX610*MUL-IT02-EN-P

1 Safety Instruction
The Safety Instructions in the available application documentation contain spe-
cific signal words (DANGER, WARNING, CAUTION or NOTICE) and, where re-
quired, a safety alert symbol (in accordance with ANSI Z535.6-2011).
The signal word is meant to draw the reader's attention to the safety instruction
and identifies the hazard severity.
The safety alert symbol (a triangle with an exclamation point), which precedes
the signal words DANGER, WARNING and CAUTION, is used to alert the reader
to personal injury hazards.
DANGER
In case of non-compliance with this safety instruction, death or serious injury
will occur.
WARNING
In case of non-compliance with this safety instruction, death or serious injury
could occur.
CAUTION
In case of non-compliance with this safety instruction, minor or moderate injury
could occur.
NOTICE
In case of non-compliance with this safety instruction, property damage could
occur.
Do not attempt to install and operate the components of the electric drive and
control system without first reading all documentation provided with the prod-
uct. Read and understand these safety instructions and all user documentation
prior to working with these components. If you do not have the user documenta-
tion for the components, contact your responsible Bosch Rexroth sales partner.
Multi-Ethernet Card Bosch Rexroth AG
Safety Instruction
DOK-RCON0*-XFCX610*MUL-IT02-EN-P 1/61

2 Introduction
2.1 About This Documentation
This documentation contains necessary data and information descriptions rela-
ted to the Multi-Ethernet Platform (MEP) extension card, which is one of the
fieldbus communication module accessories of EFC x610 series frequency con-
verter.
As the name indicates, this extension card incoroporates multiple industrial
Ethernet protocols listed as below.
●PROFINET IO
●EtherNet/IP
●SERCOS III
●EtherCAT
●Modbus/TCP
This extension card fully supports the EFCx610 firmware the version
03V08 and above, while more industrial Ethernet protocols will be
developed to be incorporated in the MEP extension card, please al-
ways check for the latest version of this manual for a most up-to-
date reference.
Chapters 1 through 3 provide the general information of the MEP extension
card, while chapters 5 through 9 contain detailed technical information relevant
to different industrial Ethernet protocol. The common configuration, parameters
and diagnosis are described in chapter 4, 10 and 11.
Bosch Rexroth AG
Introduction
Multi-Ethernet Card
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2.2 Engineering Tools
For using the MEP extension card, an engineering connection from laptop / PC
to the EFC series frequency converter is necessary. Such a connection can be
established with using following methods:
●Via Ethernet using IndraWorks. In this case, the MEP can be browsed and the
IP address can be set.
●Via USB using ConverterWorks or IndraWorks. Plug the cable and connect.
The figure below shows an overview of ConverterWorks.
Fig. 2-1: Overview of ConverterWorks
Multi-Ethernet Card Bosch Rexroth AG
Introduction
DOK-RCON0*-XFCX610*MUL-IT02-EN-P 3/61

2.3 Reference Documentations
Type Typecode Language Material Number
Operating Instructions DOK-RCON03-EFC-x610***-ITRS-ZH-P Chinese R912005853
DOK-RCON03-EFC-x610***-ITRS-EN-P English R912005854
Quick Start Guide DOK-RCON03-EFC-x610***-QURS-ZH-P Chinese R912005855
DOK-RCON03-EFC-x610***-QURS-EN-P English R912005856
Instruction Manual (UL) DOK-RCON01-REX*F*UL***-INRS-EN-P English R912004711
Extension Card Module
Mounting Instructions
DOK-RCON0*-XFC-X610***-ASRS-EN-P English R912006261
DOK-RCON0*-XFC-X610***-ASRS-ZH-P Chinese R912006262
Product Insert
(I/O module)
DOK-RCON0*-XFC-X610***-ISRS-EN-P English R912006326
DOK-RCON0*-XFC-X610***-ISRS-ZH-P Chinese R912006327
Safety Instructions
DOK-RCON**-SAFETY*****-SARS-BP-P Portuguese R911339218
DOK-RCON**-SAFETY*****-SARS-DE-P German R911339363
DOK-RCON**-SAFETY*****-SARS-EN-P English R911339362
DOK-RCON**-SAFETY*****-SARS-ES-P Spanish R911339216
DOK-RCON**-SAFETY*****-SARS-FR-P French R911339213
DOK-RCON**-SAFETY*****-SARS-IT-P Italian R911339215
DOK-RCON**-SAFETY*****-SARS-RU-P Russian R911339217
DOK-RCON**-SAFETY*****-SARS-ZH-P Chinese R912004727
Product Insert
(Multi-Ethernet Card)
DOK-RCON0*-XFCX610*MUL-ISRS-ZH-P Chinese R912006846
DOK-RCON0*-XFCX610*MUL-ISRS-EN-P English R912006847
Tab. 2-1: Reference documentations
Bosch Rexroth AG
Introduction
Multi-Ethernet Card
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