RGC HYDRAPAK HH2210 User manual

HH2210 & HH2212
HYDRAPAK
INSTRUCTIONS
REIMANN & GEORGER CORPORATION
CONSTRUCTION PRODUCTS BUFFALO, NY
P/N 6122096 3/12/18

PRE-OPERATIVE CHECKLIST
This checklist must be checked prior to each use of the HydraPak. This checklist is to be used as a guideline in conjunction
with the maintenance and inspection procedures outlined in this manual. The HydraPak and related equipment must be
thoroughly inspected prior to each use by a trained person. A trained person is one who has read and thoroughly understands
this instruction manual and related equipment manuals and, through training and experience, has shown knowledge regarding
the safe operational procedures. If you do not have such a person in your organization, please contact Reimann & Georger
Corporation or its distributors and they will assist you in providing such a “trained person.” Do not permit any person who is
not fully trained to operate this HydraPak or the associated hydraulic tool. It is recommended that this checklist be maintained
as a permanent record.
Ensure construction area is secured from all unauthorized personnel.
All crew members at the construction site must be wearing personal protective equipment as defined by their employer.
Ensure HydraPak has been properly maintained.
Ensure flammable storage is at least ten feet from HydraPak.
Ensure hydraulic heat exchanger is clean and free of obstructions.
Ensure HydraPak is located in a well ventilated area.
Ensure HydraPak is positioned to minimize the amount of construction debris and dust it receives.
Ensure engine oil level is full.
Ensure fluid level in hydraulic reservoir is one inch from top.
Ensure the shipping cap has been replaced with the provided chrome filler/breather cap.
Ensure hydraulic hoses are properly connected and in good condition.
Ensure the flow control lever is in the OFF position before starting the HydraPak.

TABLE OF CONTENTS
CHAPTER TITLE PAGE
1 SAFETY ........................................................................................................................................1
1.1 Introduction ....................................................................................................................................1
1.2 Safety Definitions...........................................................................................................................1
1.3 HydraPak and Tool Safety Labels ..................................................................................................1
1.4 HydraPak Safety Rules...................................................................................................................1
2 SPECIFICATIONS ......................................................................................................................3
2.1 Technical Data................................................................................................................................3
2.2 Recommended Hydraulic Oil..........................................................................................................3
2.3 Nameplate and Serial Number Tag.................................................................................................4
3 OPERATION................................................................................................................................5
3.1 Before Operating the HydraPak......................................................................................................5
3.1.1 Checking the Engine.......................................................................................................................5
3.1.2 Checking the Hydraulic System......................................................................................................5
3.2 Starting and Operating the HydraPak .............................................................................................6
3.3 Stopping the HydraPak...................................................................................................................7
4 INSPECTION AND MAINTENANCE ......................................................................................8
4.1 General Maintenance Rules............................................................................................................8
4.2 Hydraulic System Inspection and Maintenance..............................................................................8
4.3 Electrical Inspection and Maintenance...........................................................................................9
4.4 Engine Inspection and Maintenance ...............................................................................................9
4.5 Maintenance Schedule...................................................................................................................10
5 TROUBLESHOOTING..............................................................................................................11
6 PARTS LIST................................................................................................................................15
LIST OF FIGURES
FIGURE DESCRIPTION PAGE
2-1 Typical HydraPak Product Nameplate .............................................................................................4
6-1 HH2210 & HH2212 Assembly Drawing.........................................................................................16
RGC CONSTRUCTION PRODUCTS PHONE: [phone]

1SAFETY
1.1 INTRODUCTION
Your Reimann & Georger Corporation HH2210 & HH2212 HydraPaks have been engineered to provide performance, long
term economics and safety advantages that no other type can match. However, even a well-designed and well-built hydraulic
power unit can malfunction or become hazardous in the hands of an inexperienced and/or untrained user. Therefore, read this
manual and related equipment manuals thoroughly before operating your HydraPak to provide maximum safety for all
operating personnel, and to get the maximum benefit from your equipment.
1.2 SAFETY DEFINITIONS
A safety message alerts you to potential hazards that could injure you or others or cause property damage. The safety
messages or signal words for product safety signs are DANGER, WARNING, and CAUTION. Each safety message is
preceded by a safety alert symbol and is defined as follows:
DANGER: Indicates an imminently hazardous situation which, if not avoided, will cause death or serious injury. This safety
message is limited to the most extreme situations.
WARNING: Indicates potentially hazardous situation which, if not avoided, could result in death or serious injury.
CAUTION: Indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury. It may
also be used to alert against unsafe practices and property-damage-only accidents.
1.3 HYDRAPAK AND TOOL SAFETY LABELS
These labels warn you of potential hazards that could cause injury. Read them carefully. If a label comes off or becomes
illegible, contact Reimann & Georger Corporation for a free replacement.
1.4 HYDRAPAK SAFETY RULES
1. Operators must be thoroughly trained before operating the HydraPak and associated equipment. A trained person is one
who has read and thoroughly understands this instruction manual and related equipment manuals and, through training
and experience, has shown knowledge regarding the safe operational procedures.
2. Follow the Pre-Operative Checklist before using the equipment.
3. Do not use the HydraPak or associated equipment if either shows any signs of damage.
4. Never use the HydraPak in an explosive atmosphere and/or near combustible material that could be ignited by a spark.
5. Work area is to be kept clear of unauthorized personnel at all times. Place barricades or secure the area in such a manner
that no personnel can be injured.
6. Use all personal protective equipment as defined by the employer.
7. Keep all clothing and all body parts clear of moving parts.
8. Always connect the return (tank) hose connections before the supply (pressure) connections.
9. Never exceed the flow or pressure for which the hydraulic equipment is rated.
10. Use an approved fuel container in a well-ventilated area when refueling. Move fuel container at least ten feet from
fueling point before starting.
11. Operate the HydraPak in a well-ventilated area.
12. Do not touch a hot muffler baffle, engine cylinder, or fins.
1

13. Do not adjust the HydraPak while it is running.
14. Never adjust or service the associated hydraulic equipment during operation or while connected to the HydraPak.
15. Know how to stop the HydraPak quickly in case of emergency.
16. Allow engine to cool two minutes before refueling.
17. After refueling allow two minutes for fuel vapors to disperse before starting or restarting.
18. Never disconnect hydraulic hoses or fittings while the HydraPak is running.
19. At end of operation, secure the HydraPak and the associated hydraulic equipment to prevent unauthorized use. Never
assume you will find the equipment in the same condition in which you left it.
20. Only trained personnel are authorized to do repairs.
21. Do not use the HydraPak or associated hydraulic equipment when you are tired or fatigued.
22. Do not operate HydraPak or associated hydraulic equipment when under the influence of drugs, alcohol, or medication.
2

2SPECIFICATIONS
2.1 TECHNICAL DATA
Engine: 22.1 HP Honda V-Twin
Number of cylinders 2
Engine Oil 10W-30 @ < 40 deg F or 30W @ > 40 deg F
Oil Capacity 56 oz. w/ filter
Low Oil Shut Off engages on inclines of 15 degrees or more
Fuel Capacity 6 gal
Fuel Consumption 1.2 gph
Weight: 360 lbs. (HH2210 & HH2212)
Hydraulic System: Open Center
Pressure Settings 2000, 2500, 3000 psi (HH2210)
1750, 2000, 2500 psi (HH2212)
Back Pressure <100 psi @ 12 GPM
Reservoir 6 U.S. gallons—shipping cap and vented fill cap provided
Pump Type Positive Displacement Gear
Flow Settings 0-10 GPM (HH2210), 0-12 GPM (HH2212)
Cooling Capacity 12,000 BTU/hr
Couplings 1/2” HTMA Flush Face
Filter 10 micron
Suction Screen 10 mesh
Filler/Breather 100 mesh
Electrical:
Charging System 12-14V/17 AMP regulated to battery
Battery Type 12V/15 Plate 400 CCA
Fuse Automotive Ignition 5 AMP
Blade Type Fan 25 AMP
Tires:
Size 4.80 x 8
Inflation 30 psi
Axle 5/8” diameter
2.2 RECOMMENDED HYDRAULIC OIL
Many types of compatible hydraulic oil are available through your local dealer/distributor. As an original equipment
manufacturer, RGC uses a Grade ISO VG 32 hydraulic turbine oil.
Extreme weather conditions or operating environments may require using a different viscosity oil or fluid type than what is
provided. If you have any question concerning the type of oil suitable for HH2210 & HH2212 operation, please consult your
local supplier or Reimann & Georger Corporation for details.
3

2.3 NAMEPLATE AND SERIAL NUMBER TAG
It is important to identify your HydraPak completely and accurately whenever ordering spare parts or requesting assistance in
service. The HydraPak has a product nameplate that shows the model and serial numbers as shown in Figure 2-1. Record the
model and serial numbers for future reference.
Figure 2-1.
Typical HydraPak Product Nameplate
MODEL
SERIAL NUMBER
CONSTRUCTION
MODEL
SERIAL NO.
4

3OPERATION
3.1 BEFORE OPERATING THE HYDRAPAK
WARNING:
ONLY TRAINED PERSONNEL SHALL OPERATE THIS EQUIPMENT. A TRAINED PERSON
IS ONE WHO HAS READ AND THOROUGHLY UNDERSTANDS THIS INSTRUCTION
MANUAL AND RELATED EQUIPMENT MANUALS AND, THROUGH TRAINING AND
EXPERIENCE, HAS SHOWN KNOWLEDGE REGARDING THE SAFE OPERATIONAL
PROCEDURES.
WARNING:
FOLLOW THE PRE-OPERATIVE CHECKLIST IN THE FRONT OF THIS MANUAL BEFORE
OPERATING.
CAUTION:
USE THE HYDRAPAK WITH OPEN CENTER TOOLS ONLY.
1. Thoroughly read the engine and associated hydraulic equipment instruction manuals for complete safety, operating and
maintenance information before operating.
2. Obey all the safety labels provided on your hydraulic tool and HydraPak. These labels warn you of potential hazards that
can cause death or serious injury. If a label comes off or becomes hard to read, contact Reimann & Georger Corporation
for replacement information.
3. Construction area is to be kept clear of unauthorized personnel. Place barricades or secure the area in such a manner that
no personnel can be injured.
4. Position the HydraPak to minimize the amount of construction debris and dust it receives.
3.1.1 Checking the Engine
1. Check engine oil level. Refer to Section 2.1 for the type and amount of oil to add.
2. Check the engine cylinder fins, air cleaner, and air intake screen for dirt or obstructions. Clean as required.
3. Fill the fuel tank with an approved fuel container in a well ventilated area. Make sure the gas caps on the HydraPak and
fuel container are properly tightened. Ensure fuel has not collected on spill pan. Move fuel container at least ten feet
from HydraPak before starting the engine.
4. For high altitude operation, a carburetor jet kit is required. Consult your local supplier or Reimann & Georger
Corporation for details.
3.1.2 Checking the Hydraulic System
1. Check hydraulic reservoir as follows.
a. Replace the shipping cap with the chrome filler/breather cap provided.
b. Fluid level should be one inch from the top of tank.
2. Before making any hydraulic connections, inspect all hydraulic lines, fittings and hoses for leaks and risks of rupture as
follows:
5

a. Inspect each hydraulic line, fitting, and hose for breaks, cracks, worn spots, bulges, chemical attack, kinks or any
other damage. Never try to stop any detected leak with any body parts. Do not put your face close to suspected
leaks. Hold a piece of cardboard close to suspected leaks and then inspect the cardboard for signs of hydraulic oil.
b. Replace a damaged line, fitting or hose immediately. Never repair the part.
WARNING:
LIQUID UNDER HIGH PRESSURE CAN PIERCE THE SKIN, CAUSING DEATH OR SERIOUS
INJURY. IN CASE OF INJURY, GET IMMEDIATE MEDICAL ATTENTION.
3. The HydraPak uses flush-face quick-release couplings that are durable and easy to clean. Wipe the mating surfaces of
the couplings with a clean rag prior to making connection. They are always fitted such that the male coupling gives oil
and the female coupling receives oil.
a. Connect the return (tank) line from the HydraPak return port to the return port of the hydraulic tool.
b. Then connect the pressure line from the hydraulic tool pressure port to the upper (pressure) port on the HydraPak.
c. When making connections, do not over stretch the hoses or bend them at a sharp angle.
WARNING:
ENSURE HYDRAULIC HOSES ARE PROPERLY CONNECTED AND IN GOOD CONDITION.
3.2 STARTING AND OPERATING THE HYDRAPAK
1. Turn the pressure relief lever to the setting that is closest to, but does not exceed, the hydraulic tool’s specification.
2. Ensure the flow control lever is in the OFF position before starting.
3. Move the engine choke control to start or choke position.
4. Open fuel shut-off valve. Put the throttle to middle position when starting the engine.
CAUTION:
DO NOT OPERATE THE HYDRAPAK WITH THE BATTERY DISCONNECTED.
5. Start the engine by turning the ignition key clockwise to the START position. Repeat if necessary using short starting
cycles (15 sec./min.). If using the pull start, the ignition key must be turned clockwise to the first or “run” position.
6. After starting the engine, open the choke slowly towards the “run” position until engine runs smoothly. Opening the
choke fully requires an engine warm-up period of several seconds to several minutes, depending on the temperature.
7. Use the flow control lever to select the GPM setting in accordance with your hydraulic tool instruction manual. Do not
exceed the recommended flow and pressure for the hydraulic tool in use.
WARNING:
WHEN OPERATING THE HYDRAPAK, OBSERVE ALL SAFETY PRECAUTIONS DESCRIBED
IN THE HYDRAPAK, ENGINE AND HYDRAULIC TOOL INSTRUCTION MANUALS.
FAILURE TO COMPLY COULD RESULT IN DEATH, SERIOUS INJURY AND/OR
EQUIPMENT DAMAGE.
8. Do NOT attempt to make any equipment adjustments during operation.
6

3.3 STOPPING THE HYDRAPAK
At the end of operation, secure the equipment to prevent unauthorized use. Never assume you will find the equipment in the
same condition that you left it. Proceed as follows:
1. Let the HydraPak run at idle for about five (5) minutes to cool hydraulic oil and components, or for ten (10) minutes
under severe operating conditions.
2. Turn the flow lever to the OFF position.
3. Turn the key counter-clockwise to OFF. When the ignition key is in the OFF position, no electrical power is available to
operate the fan or any accessories.
CAUTION:
ENSURE THE IGNITION KEY IS TURNED OFF TO PREVENT POWER DRAINAGE FROM
THE BATTERY.
4. Turn the fuel valve on engine OFF.
CAUTION:
ENSURE THE FUEL VALVE IS TURNED OFF BEFORE TRANSPORTING THE HYDRAPAK.
7

4INSPECTION AND MAINTENANCE
4.1 GENERAL MAINTENANCE RULES
1. Proper maintenance of the HydraPak and related hydraulic equipment consists of adhering to all the guidelines given in
this chapter and in the Pre-Operative Checklist in the front of this manual. Proper maintenance is required to maintain
the system in good condition, which is defined as each part being free of damage or functional defects.
2. Review and follow all the safety rules given in Chapter 1 before attempting any maintenance.
3. Only authorized personnel should be allowed in the maintenance area. Authorized personnel are the trained people as
defined below and their supervision.
4. Repairs must be made only by trained personnel. A trained person is one who has read and thoroughly understands this
instruction manual and related equipment manuals and, through training and experience, has shown knowledge regarding
the safe operational procedures.
5. All authorized maintenance personnel must wear the appropriate personal protective equipment as defined by their
employer.
WARNING:
SHUT DOWN THE HYDRAPAK BEFORE DOING ANY MAINTENANCE OR REPAIRS.
PREVENT ACCIDENTAL STARTUP BY REMOVING THE SPARK PLUG WIRE AND
DISCONNECTING THE NEGATIVE WIRE FROM THE BATTERY TERMINAL.
WARNING:
DO NOT ADJUST OR REMOVE HYDRAULIC COMPONENTS, LINES, OR FITTINGS WHILE
THE HYDRAPAK IS RUNNING OR WHENEVER THE HYDRAULIC FLUID IS HOT.
WARNING:
LIQUID UNDER HIGH PRESSURE CAN PIERCE THE SKIN, CAUSING DEATH OR SERIOUS
INJURY. IN CASE OF INJURY, GET IMMEDIATE MEDICAL ATTENTION.
4.2 HYDRAULIC SYSTEM INSPECTION AND MAINTENANCE
1. Check to see that the hydraulic fluid is clean, and change oil and filter at recommended intervals to extend the life of the
HydraPak. Refer to the maintenance summary in Section 4.5.
2. Clean debris from heat exchanger daily.
3. Before making any hydraulic connections, inspect all hydraulic lines, fittings and hoses for leaks and risks of rupture as
follows:
a. Inspect each hydraulic line, fitting, and hose for breaks, cracks, worn spots, bulges, chemical attack, kinks or any
other damage. Never try to stop any detected leak with any body parts. Do not put your face close to suspected
leaks. Hold a piece of cardboard close to suspected leaks and then inspect the cardboard for signs of hydraulic oil.
b. Replace a damaged line, fitting or hose immediately. Never repair the part.
4. The HydraPak uses flush-face quick-release couplings that are durable and easy to clean. Wipe the mating surfaces of
the couplings with a clean rag prior to making connection. They are always fitted such that the male coupling gives oil
and the female coupling receives oil.
8

4.3 ELECTRICAL INSPECTION AND MAINTENANCE
The electrical system requires the following visual inspections before each use of the HydraPak:
1. Fuses must be secured in their holders.
2. All terminal connections must be intact.
3. Ensure that battery terminal bolts/nuts are tight.
4. Battery fluid level should be full to within 1/8 inch from bottom of vent well neck.
5. If the battery charge is insufficient to start the engine, it is also insufficient to run the fan or any other accessories.
Recharge the battery at once with a 12-volt charger at a rate of 5-30 amp/hour. Rapid charging reduces the life
expectancy of any battery. If an overnight charge is possible, proceed with the recommended rate.
4.4 ENGINE INSPECTION AND MAINTENANCE
1. The following rules must be observed when doing engine maintenance:
a. Do not check for a spark with the spark plug removed. Use an approved tester.
b. Do not crank the engine with the spark plug removed.
c. Do not operate the engine without a muffler.
d. Do not the start engine with the air cleaner or air cleaner cover removed.
2. Check fuel lines and fittings frequently for cracks or leaks. Replace if necessary.
3. Clean the air cleaner daily. Do not use petroleum solvents (such as kerosene) or pressurized air for this purpose.
Replace if very dirty or damaged.
4. Check oil level daily. If oil level is between ADD and FULL mark on dipstick, but a low oil pressure engine shutdown
occurs, make sure unit is on level ground (maximum 15 degree incline for normal operation) if ground is level do not try
to use the HydraPak before contacting an authorized service representative. If oil level is below the ADD mark on
dipstick, add oil to bring level to the FULL mark before starting the engine.
9

4.5 MAINTENANCE SCHEDULE
The following table summarizes the type and frequency of maintenance required. Follow the manufacturer’s instructions for
proper lubrication and detailed maintenance. For repairs, contact the nearest authorized service center.
TYPE OF MAINTENANCE
SERVICE FREQUENCY
Check and clean obstruction from air intake at recoil starter screen
Daily
Check and clean obstruction from heat exchanger*
Daily
Check fuel level in gas tank—add if required Daily
Check engine oil level—add if required Daily
Check that reservoir oil level is within one inch below filler cap—add if required
Daily
Check that hydraulic oil is clean
Daily
Wash air filter pre-cleaner 25 hrs.
Change engine oil after first 8 hrs. ** 50 hrs.
Check battery electrolyte—add if necessary
50 hrs.
Check air cleaner filter—replace if necessary
100 hrs.
Check and clean obstructions from cooling fins and external surfaces
100 hrs.
Replace engine oil filter 100 hrs.
Check, clean, and replace spark plug
100 hrs.
Have cylinder head removed and cleaned (leaded fuel)
100 hrs.
Have cylinder head removed and cleaned (unleaded fuel)
200 hrs.
Replace reservoir filter and oil after first 50 hrs. *** 250 hrs.
Clean suction screen in reservoir
250 hrs.
Check coupling spider
250 hrs.
Grease wheel bearings
500 hrs.
Check ignition timing 500 hrs.
Check valves and tappet clearance
500 hrs.
Check fuel filter in line
500 hrs.
Lightly oil throttle cable
500 hrs.
* The hydraulic heat exchanger must always be kept clean and free of obstructions. Check it daily before operating and
frequently during use. If debris builds up on the screen during operation, remove debris as soon as it is safely possible.
CAUTION:
AN OBSTRUCTED HEAT EXCHANGER WILL CAUSE THE HYDRAULIC SYSTEM AND
ENGINE OIL TO OVERHEAT AND FAIL PREMATURELY.
** Change every 25 hours if engine is operated under heavy load or in high ambient temperatures.
*** Change more often under heavy duty, high temperature, or high altitude applications. When draining the oil, clean
filler/breather cap and replace if damaged.
10

5TROUBLESHOOTING
The following chart is intended to assist with troubleshooting the HH2210 / HH2212 HydraPak. While not all inclusive, the
chart outlines the most common causes of a problem and the recommended course of action.
The troubleshooting guide for the associated hydraulic tool is in the manual specifically for this equipment.
CAUTION:
IF THE PROBLEM WITH THE ENGINE IS NOT CERTAIN, ALWAYS FOLLOW THE
MANUFACTURER’S WARRANTY POLICY BEFORE ANY OTHER REPAIR OR
MAINTENANCE IS ATTEMPTED.
SYMPTOM
CAUSE AND CORRECTIVE ACTION
HydraPak won’t operate hydraulic tool—engine
operating normally.
Low fluid level in reservoir—fill to required level.
No hydraulic oil pressure caused by:
a. Flow lever off—if no flow is selected, there can be no
pressure.
b. Pressure relief lever set too low—check hydraulic tool
requirement and adjust accordingly
c. Air in fluid—inspect for oil leaks and repair to correct.
No hydraulic oil flow caused by:
a. Flow lever off—adjust flow control.
b. Hose disconnected—check hose connections.
c. Coupling key sheared—inspect and replace.
d. Damaged pump—inspect and replace.
Flow restriction caused by:
a. Kinked or damaged hose
b. Pinched or damage steel line
c. Poor connection in either a hose or steel line.
Coupling between engine and pump damaged—replace the following
items as required:
a. Coupling spider worn out
b. Pump or engine key sheared.
Pump or motor defective—contact the nearest authorized service
center.
HydraPak is operating hydraulic tool slowly or
erratically—engine operating normally.
Hydraulic tool is being overloaded when working on the construction
medium—check hydraulic tool specifications and reduce load on tool
as required.
Low fluid level in reservoir—fill to required level.
One or more of the following flow restrictions:
a. Hose kinked or damaged
b. System filter clogged—fluid going through bypass.
c. Suction filter clogged—fluid going through bypass.
d. Steel line pinched or damaged.
e. Heat exchanger clogged.
11

HydraPak is operating hydraulic tool slowly or
erratically—engine operating normally
(continued).
Erratic pressure caused by:
a. Contamination in fluid—drain fluid, then inspect and replace
filters and fluid.
b. Air in fluid—inspect for oil leaks and repair to correct.
Oil viscosity too heavy for low ambient temperature—contact your
local supplier or Reimann & Georger Corporation for information.
Pump or motor damaged or worn—contact your nearest authorized
service center.
System relief valve malfunctioning:
a. Set too low for application.
b. Stuck partially open
c. Has broken spring.
Extension hoses too long:
a. Hoses over 50 feet long add sufficient friction to the
hydraulic system to slow down the hydraulic tool slightly.
b. Where possible, use as few quick disconnects as possible.
c. An increase in system pressure may be required to
compensate for long hose runs. Consult your local supplier
or Reimann & Georger Corporation for information.
Hydraulic oil flow set too low—increase flow using the 0-10 gpm
lever.
Hydraulic pressure relief set too low—readjust using the
2000/2500/3400-psi lever. (HH2210)
1750/2000/2500-psi lever. (HH2212)
Hydraulic tool is overspeeding
Flow is set too high—make lower selection on 0-10 gpm lever
Flow is set too high—make lower selection on 0-12 gpm lever
System overheats—engine operating normally.
Low fluid level in reservoir—fill to required level.
Air in fluid—inspect for oil leaks and repair to correct.
Severe operating conditions caused by:
a. Extremely high ambient temperature-- use a higher viscosity
hydraulic oil. Consult your local supplier or Reimann &
Georger Corporation for details.
b. Extended duty cycle—operate HydraPak intermittently to
provide cooling periods
Pressure relief set too high or too low—make the selection that is
closest to, but does not exceed, the hydraulic tool specification:
a. Setting the relief valve too high forces tool to work at a
higher than recommended operating pressure.
b. Setting the relief valve too low causes unnecessary bypassing
of oil
Heat exchanger not functioning efficiently because:
a. Air intake or internal parts of heat exchanger clogged/dirty—
clear debris as required.
b. Fan is not running—see detailed troubleshooting guide
below.
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System overheats—engine operating normally.
(continued)
Heat exchanger not functioning efficiently because:
c. Air intake or internal parts of heat exchanger clogged/dirty—
clear debris as required.
d. Fan is not running—see detailed troubleshooting guide
below.
Fan is not running because:
a. Battery was disconnected during a pull start—turn ignition
switch to ON position to start fan.
b. Fan connection unplugged—check and secure all fan plug
connections at fan motor, fan relay, and at any fan override
switch on control panel.
c. Blown fuse on fan circuit or ignition—replace with specified
fuse.
d. Defective relay—replace.
e. No battery in HydraPak or battery is dead—fan requires a
charged 12 volt battery to operate.
Oil is foaming.
Low fluid level in reservoir—fill to required level.
Water in oil—increase warm up time in low ambient temperature.
Pump shaft seal worn out causing air to be drawn into pump.
Air leak in suction line.
Improper type of hydraulic oil--as an original equipment
manufacturer, RGC uses a Grade ISO VG 32 hydraulic oil. If you
have any questions concerning the type of oil you should use for your
HydraPak, consult your local supplier or RGC for details.
Pump leaks.
Plugged reservoir filler/breather.
Shipping cap installed—use chrome filler/breather cap supplied.
Shaft seal worn on pump.
Cracked inlet/outlet fitting.
One or more meters are malfunctioning.
Low battery level—recharge battery.
Loose or broken connection—repair or replace as required.
Electrical problem with meter— contact your local supplier or
Reimann & Georger Corporation for information.
Engine does not start
Low oil pressure wire is not disconnected during a pull start—
disconnect the wire during a pull start and then reconnect after the
engine starts.
Flow control lever is not OFF—turn to OFF position.
Engine starts, then stalls almost immediately.
Flow control lever is not OFF—turn to OFF position.
Engine running roughly.
Engine out of adjustment—tune engine after consulting engine
manufacturer.
Engine frozen.
No oil in crankcase—service at engine manufacturer service center or
replace engine with equivalent.
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Removable handle is binding.
Tube ends are misaligned—realign to match frame width for good slip
fit.
Handle is being pulled without “D” spring pins inserted—insert to
move HydraPak
Problem with split frame reassembly
Misalignment of top/bottom halves—align and assemble using grease
to lube four frame telescoping sleeves, then secure with appropriate
hardware.
14

6PARTS LIST
The following parts list applies to the HH2210 & HH2212 HydraPaks only. Each item number on this parts list can be
matched with the item number shown on the Figure 6-1 assembly drawing.
Item Number
Part Number
Quantity
Description
1
5625423
1
FEMALE FUEL QUICK DISCONNECT 1/4”
1
5625424
1
MALE FUEL QUICK DISCONNECT 1/4”
2
2542334
1
MAIN FRAME
3
2501743
1
FUEL TANK 6 GALLON
4
6425136
1
FUEL TANK RETAINING STRAP
5
2542345
1
HOISTING BRACKET
6
2510872
1
RESERVOIR
7
6000921
1
FILLER BREATHER CAP
8
6000908
1
SUCTION STRAINER ASSY
9
5800138
4
CLEVIS PIN ROUNDED SNAP
10
2546006
1
FRAME HANDLE
11
6001885
1
COUPLING 1/2” MALE
12
6001519
1
COUPLING 1/2” FEMALE
13
2514301
1
HEAT EXCHANGER ASSY
14
6010855
1
HEAT EXCHANGER CORE
15
5411513
1
FAN 12”
16
5411512
1
WIRE HARNESS
17
5800387
2
COTTER HAIR PIN
18
6901510
1
HYDRAULIC PUMP (HH2210 ONLY)
6901504
1
HYDRAULIC PUMP (HH2212 ONLY)
19
2542378
1
MUFFLER BAFFLE
20
5400861
1
BATTERY
20
5401564
1
BATTERY STRAP
21
6901501
1
HYDRAULIC PUMP BRACKET
21
6901502
1
PUMP ACCESS COVER
22
5493623
1
STARTER WIRE
23
5522301
1
ENGINE 22 HP HONDA
24
5522304
1
MUFFLER 22 HP HONDA
25
6015301
1
FLOW CONTROL VALVE (HH2210 ONLY)
6025424
FLOW CONTROL VALVE (HH2212 ONLY)
26
6015302
1
FLOW CONTROL HANDLE ASSY 10 POSITION
27
6061132
2
HANDLE ONLY FOR 3 POSITION & 10 POSITION ASSY’S
28
6015304
1
PRESSURE CONTROL HANDLE ASSY 3 POSITION
29
6015303
1
PRESSURE CONTROL VALVE
30
6025423
1
MANIFOLD (HH2212 ONLY)
6001530
1
MANIFOLD (HH2210 ONLY)
31
6015308
3 ( 2 )
RELIEF VALVE HH2212 ( HV2310 QTY 2 )
32
6025231
1
RELIEF VALVE (HH2210 ONLY)
34
6015305
1
CHECK VALVE
35
5401511
1
FAN RELAY
36
6725451
1
COUPLING L110 CHALF 1-1/8” – ENGINE
37
6725453
1
COUPLING INSERT L110
38
6725452
1
COUPLING L110 HALF 3/4” – PUMP (HH2212 ONLY)
6725454
1
COUPLING L110 HALF 5/8” – PUMP (HH2210 ONLY)
39
2504743
1
AXLE—STANDARD TIRE
40
6004722
1
HYDRAULIC FILTER HEAD
42
6004723
1
HYDRAULIC FILTER ELEMENT
43
7600871
2
TIRE AND RIM ASSY—STANDARD
44
2542323
1
CONTROL PANEL
45
5701571
1
HOUR METER
46
5701972
1
PRESSURE GAGE
47
5701570
1
VOLT METER
15

Figure 6-1.
HH2210 & HH2212 Assembly Drawing
16

LIMITED PRODUCT WARRANTY
Reimann & Georger Corporation
Hoisting and Construction Products
A. LIMITED WARRANTY
Reimann & Georger Corporation (the “Manufacturer”) warrants to the original purchaser (the “Buyer”) that all
Reimann & Georger Hoisting and Construction products shall be free of defects in material and workmanship for a
period of one (1) year from date of original purchase.
B. MANUFACTURER’S OBLIGATIONS
The Manufacturer’s sole obligation under this Limited Warranty is the repair or, at the Manufacturer’s discretion, the
replacement of parts found to be defective. Parts and equipment must have authorization from the Manufacturer prior
to return to the Manufacturer or repair by an authorized service person. Costs of transportation and other expenses
connected with replacing or repairing parts are not covered under this Limited Warranty.
C. PARTS MANUFACTURED BY OTHERS
This Limited Warranty does not cover any parts manufactured by others. Such parts are subject to the warranty, if any,
of their respective manufacturers, and are to be repaired only by a respective authorized service person for such parts.
The Manufacturer shall have no obligation to undertake repairs of parts manufactured by others.
D. NO SPECIAL, INCIDENTAL, OR CONSEQUENTIAL DAMAGES
IN NO EVENT SHALL THE MANUFACTURER BE LIABLE TO THE BUYER OR ANY OTHER PERSON
FOR ANY INDIRECT, SPECIAL, INCIDENTAL OR CONSEQUENTIAL LOSSES OR DAMAGES
CONNECTED WITH THE USE OF THE PRODUCT UNDER THIS LIMITED WARRANTY. SUCH
DAMAGES FOR WHICH THE MANUFACTURER SHALL NOT BE RESPONSIBLE INCLUDE, BUT ARE
NOT LIMITED TO, LOST TIME AND CONVENIENCE, LOSS OF USE OF THE PRODUCT, THE COST
OF A PRODUCT RENTAL, COSTS OF GASOLINE, TELEPHONE, TRAVEL, OR LODGING, THE LOSS
OF PERSONAL OR COMMERCIAL PROPERTY, AND THE LOSS OF REVENUE.
E. NO LIABILITY IN EXCESS OF PURCHASE PRICE
IN NO EVENT SHALL THE MANUFACTURER’S OBLIGATIONS UNDER THIS LIMITED WARRANTY
EXCEED THE PURCHASE PRICE OF THE PRODUCT.
F. NO EXTENSION OF STATUTE OF LIMITATIONS
ANY REPAIRS PERFORMED UNDER THIS WARRANTY SHALL NOT IN ANY WAY EXTEND THE
STATUTES OF LIMITATIONS FOR CLAIMS UNDER THIS LIMITED WARRANTY.
G. WAIVER OF OTHER WARRANTIES
THE EXPRESS WARRANTIES SET FORTH IN THIS LIMITED WARRANTY ARE IN LIEU OF AND
EXCLUDE ANY AND ALL OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING, BUT NOT
LIMITED TO, THE IMPLIED WARRANTIES OR MERCHANTABILITY AND FITNESS FOR A
PARTICULAR PURPOSE.
H. PROCEDURE FOR WARRANTY PERFORMANCE
If the product fails to perform to the Manufacturer’s specifications, the Buyer must provide the Manufacturer with the
applicable model and serial numbers, the date of purchase, and the nature of the problem.
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