3.3 Securing the boiler to the wall and hydraulic
connections
To secure the boilertothewall,usethecrossbar(g.10)providedinthebox.
Thepositionandsizeofthehydraulicconnectionsareindicatedbelow:
A heatingdelivery 3/4”
B DHWoutlet 1/2”
C gasconnection 3/4”
D heatingreturn 3/4”
E DHWinlet 1/2”
3.4 Installation of the external sensor (g. 11)
Thecorrectoperationoftheexternalsensorisfundamentalforthegood
operationoftheclimatecontrol.
INSTALLING AND CONNECTING THE EXTERNAL SENSOR
Thesensormustbeinstalledonanexternalwallofthebuildingtobeheat-
ed, observing the following indications:
itmustbemountedonthesideofthebuildingmostoftenexposedtowinds
(theNORTHorNORTHWESTfacingwall),avoidingdirectsunlight;itmust
bemountedabouttwothirdsofthewayupthewall;
it must not be mounted near doors, windows or air outlet points, and must
bekeptawayfromsmokepipesorotherheatsources.
Theelectricalwiringtotheexternalsensorismadewithabipolarcable
withasectionfrom0.5to1mm2 (notsupplied),withamaximumlength
of30metres.Itisnotnecessarytorespectthepolarityofthecablewhen
connectingittotheexternalsensor.Avoidmakinganyjointsonthiscable
however;ifjointsareabsolutelynecessary,theymustbewatertightand
well protected.Any ducting of the connection cable must be separated
fromlivecables(230VAC).
FIXING THE EXTERNAL SENSOR TO THE WALL
Thesensormustbexedonasmoothpartofthewall;inthecaseofex-
posedbrickworkoranunevenwall,lookforthesmoothestpossiblearea.
Loosentheplasticupperprotectivecoverbyturningitanticlockwise.
Afterdecidingonthebestxingareaofthewall,drilltheholesforthe5x25
wallplug.
Insertthepluginthehole.Removetheboardfromitsseat.
Fixtheboxtothewall,usingthescrewsupplied.
Attachthebracket,thentightenthescrew.
Loosen the nut of the cable grommet, then insert the sensor connection
cableandconnectittotheelectricclamp.
To maketheelectrical connectionbetween the externalsensor and the
boiler,refertothe“Electricalwiring”chapter.
Remembertoclosethecable grommetproperly,topreventany
humidityintheairgettinginthroughtheopening.
Puttheboardbackinitsseat.
Closetheplasticupperprotectivecoverbyturningitclockwise.Tightenthe
cablegrommetsecurely.
3.5 Condensate collection
Thesystemmustbesetupsoastoavoidanyfreezingofthecondensate
producedbytheboiler(e.g.byinsulatingit).You are advised to install a
special drainage collection basininpolypropylene(widelyavailableon
themarket)onthelowerpartoftheboiler(holeØ42),asshowning.12.
Positiontheexible condensatedrainagehose supplied withthe boiler,
connectingittothemanifold(oranotherconnectiondevicewhichallows
inspection)avoidingcreatinganybendswherethecondensatecouldcol-
lectandpossiblyfreeze.
Themanufacturerwillnotbeliableforanydamageresultingfromthefail-
uretochannelthecondensate,orfromitsfreezing.
Thedrainageconnectionlinemustbeperfectlysealed,andwellprotected
fromtheriskoffreezing.
Beforetheinitialstart-upoftheappliance,checkthecondensatewillbe
properlydrainedoff.
3.6 Gas connection
Beforeconnectingtheappliancetothegassupply,checkthat:
- national and local installation regulations are complied with
- thegastypeistheonesuitablefortheappliance
- thepipingisclean.
Thegaspipemustbeinstalledoutdoors.Ifthepipegoesthroughthewall,
itmustgothroughthecentralopening,inthelowerpartofthetemplate.
Itisadvisabletoinstallalterofsuitabledimensionsonthegaslineifthe
distributionnetworkcontainssolidparticles.
Oncetheappliancehasbeeninstalled,checktheconnectionsaresealed
accordingtocurrentinstallationregulations.
3.7 Electrical wiring
Toaccesstheelectricalwiring,proceedasfollows.
To access the terminal board:
- turnoffthemainswitchonthesystem
- undothexingscrews(D)onthehousing(g.13)
- movethebaseofthehousingforwardsandthenupwardstounhookit
from the chassis
- undothexingscrews(E)fromtheinstrumentpanel(g.14)
- liftthenturntheinstrumentpaneltowardsyou(g.15)
- detachthecoverontheboardcasing(g.16)
- insertthecableofanyroomthermostattobetted.
The room thermostat must be connected as indicated in the wiring dia-
gram.
Low voltage room thermostat input (24V DC).
Itmustbeconnectedtothemainspowersupplyviaadouble-poleisolating
switchwithminimumcontactgapof3.5mm(EN60335/1-category3).
Theapplianceoperateswithanalternatingcurrentof230Volt/50Hzand
complieswiththestandardEN60335-1.
Itisobligatorytoensuretheearthconnectionissafe,incompliancewith
thecurrentdirectives.
Theinstallerisresponsibleforensuringtheapplianceiscorrectly
earthed;themanufacturerwillnotbeliableforanydamageresulting
from an incorrect or missing earth connection
It isalsoadvisabletorespectthelive-neutralconnection(L-N).
Theearthconductormustbeacoupleofcmlongerthantheothers.
Theboilercanoperatewithaphase-neutralorphase-phasesupply.
Forpowersuppliesthatarenotearthed,itisnecessarytouseanisolating
transformerwithearthedsecondary.
Donotusegasand/orwaterpipestoearthelectricalappliances.
Use the power cable supplied to connect the boiler to the mains power
supply.
If the power cable needs to be replaced, use a cable of the HAR H05V2V2-
Ftype,3x0.75mm2,withamaximumexternaldiameterof7mm.
3.8 Filling the heating system
Oncethehydraulicconnectionshavebeencarriedout,lltheheatingsys-
tem.Thisoperationmustbecarriedoutwithcoldsystem,accordingtothe
followinginstructions(g.17):
- opentheautomaticairventbyturningtheplugonthelowervalve(A)
anduppervalve(D)two orthreeturns,tobleed theaircontinuously,
leave valve plugs A-D open
- ensure that the cold water inlet tap is open
- openthellingtap(B)untilthepressureindicatedbythewatergaugeis
between1and1.5bar
- closethellingtap.
Note:theboilerisbledautomaticallyviathetwoautomaticbleedvalves
Aand D,positioned onthe circulatorandinsidetheairdistributionbox
respectively.
If you encounter problems bleeding the boiler, proceed as described in
paragraph3.11.
3.9 Draining the heating system
Beforestartingtodrainthesystem,switchofftheelectricalsupplybyturn-
ingoffthemainswitchofthesystem.
Closetheshut-offdevicesontheheatingsystem
Manuallyloosenthesystemdrainvalve(C).
3.10 Draining the domestic hot water system
Whenthereisriskoffrost,thedomestichotwatersystemmustbeemptied
inthefollowingway:
- close the main tap of the water mains
- open all the hot and cold water taps
- drainthelowestpoints.
3.11 Bleeding the air from the heating circuit and boiler
Duringtheinitialinstallationphase,orintheeventofextraordinarymain-
tenance,youareadvisedtoperformthefollowingsequenceofoperations:
1. Use a CH11 spanner to open the manual air vent valve located above
theairdistributionbox(g.18).Connectthetube(suppliedwiththeboil-
er)tothevalve,sothewatercanbedrainedintoanexternalcontainer.
2. Openthesystemllingtaplocatedonthehydraulicunitandwaituntil
waterbeginstodrainoutofthevalve.
3. Switchontheelectricitysupplytotheboiler,leavingthegastapturned
off.
4. Activate a heat request via the room thermostat or the remote control
panel,sothatthe3-wayvalvegoesintoheatingmode.
5. ActivateaDHWrequestasfollows:
instantaneous boilers:openatap,for30secondseveryminuteso
thatthethree-wayvalveswitchesfromheatingtodomestichotwater