Riello Riello F10 Quick start guide

2902554 (9) - 06/2018
Installation, use and maintenance instructions
Instructions pour installation, utilisation et entretien
Single stage operation oil burners
Brûleurs à huile à une allure
CODE MODEL - MODÈLE TYPE
3726313 F10 WITH MANUAL AIR SHUTTER
F10 AVEC OBTURATEUR D'AIR MANUEL 263T
3726394 F10 WITH MANUAL AIR SHUTTER
F10 AVEC OBTURATEUR D'AIR MANUEL 263T
GB
F
RETROFIT APPLICATIONS ONLY
If this burner is being installed in a packaged unit (ie. burner comes with a boiler or furnace), follow the in-
stallation and set-up instructions supplied with the heating unit, as settings may differ from those shown in
this manual.
- The following pages contain information, descriptions and diagrams for the proper installation and wir-
ing of the burner. Please read carefully before attempting final installation.
- This manual is to remain with the final installation designation. It is the installer’s responsibility to ensure
that the burner installation and operation instructions mentioned in this manual are followed and operated
within local code authority limits.
WARNING
POUR APPLICATIONS DE MISE À NIVEAU UNIQUEMENT
Si ce brûleur doit être installé avec un autre appareil avec lequel il est livré (comme une chaudière ou un
four), il faudra suivre la notice livrée avec l'unité chauffante dans la mesure où les instructions peuvent dif-
férer de celles reportées dans ce manuel.
- Les pages qui suivent contiennent toutes les informations, descriptions et schémas permettant une ins-
tallation et un branchement approprié du brûleur. Veuillez lire attentivement ce manuel avant de procé-
der à l'installation de l'appareil.
- Ce manuel doit être conservé par l'utilisateur de l'appareil. L'installateur doit veiller à ce que les instructions
pour l'installation et le fonctionnement du brûleur reportées dans ce manuel soient respectées et appliquées
selon la loi du pays d'installation de l'appareil.
ATTENTION

2902554
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INSTALLLATION PRECAUTIONS
AIR FOR COMBUSTION
Do not install burner in room with insufficient air for combustion. Be sure there is an adequate air supply for
combustion if the boiler/furnace room is enclosed. It may be necessary to create a window to permit suffi-
cient air to enter the boiler/furnace room. The installer must follow local ordinances in this regard.
CANADA It is suggested that the installer follow CSA standard B139.
USA It is suggested that the installer follow NFPA manual #31.
CHIMNEY
Be sure chimney is sufficient to handle the exhaust gases. It is recommended that only the burner be con-
nected to the chimney. Be sure that it is clean and clear of obstructions.
OIL FILTER
An external oil filter is REQUIRED, even though there is an internal strainer in the pump. The filter should be
replaced at least once a year, and the filter container should be thoroughly cleaned prior to installing a new
filter cartridge.
DRAFT
Follow the instructions furnished with the heating appliance. The pressure in the combustion area should be
kept as close to zero as possible. The burner will operate with a slight draft or pressure in the chamber.
ELECTRICAL CONNECTIONS
CANADA All electrical connections should be done in accordance with the C.E.C. Part 1, and all local codes.
The system should be grounded.
USA All electrical connections should be done in accordance with the National Electrical Code, and all
local ordinances. The system should be grounded.
CONTROL BURNER OPERATION
Check out the burner and explain its operation to the homeowner. Be sure to leave the Owner’s Instruction
sheet with the homeowner.
FIRE EXTINGUISHER
If required by local codes, install an approved fire extinguisher.
ELECTRICAL CONNECTIONS
In most localities, a number 14 wire should be used inside a metal conduit. The system should be grounded.
A service switch should be placed close to the burner on a fireproof wall in an easily accessible location.
WARNING

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TABLE OF CONTENTS
PACKAGE CONTENTS LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
SERIAL NUMBER IDENTIFICATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
TECHNICAL DATA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
Burner and mounting flange dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Burner components identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
INITIAL SET-UP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
ASSEMBLY OF AIR TUBE TO BURNER CHASSIS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
MOUNTING BURNER TO BOILER OR FURNACE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
Method 1-Universal Mounting Flange. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Method 2-Semi-flange Collar . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
Method 3-Pedestal Mount. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
ELECTRICAL CONNECTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
APPLICATION FIELD WIRING. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
NOZZLE PLACEMENT. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
INSERTION / REMOVAL OF DRAWER ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
ELECTRODE SETTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
TURBULATOR SETTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
OIL LINE CONNECTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
Single line (Gravity feed system) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Two line (Lift system) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9
PUMP PURGE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10
Single line (Gravity feed system) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Two line (Lift system) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10
SETTING THE AIR ADJUSTMENT PLATE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
BURNER SET-UP CHART . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
DUCTED COMBUSTION AIR INTAKE APPLICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
BURNER START-UP CYCLE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13
EXPLODED SPARE PARTS LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14
SPARE PARTS LIST. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15
BURNER START-UP FORM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

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PACKAGE CONTENTS LIST
Your Riello 40 burner should include the following parts. Please check to make sure all parts are present before begin-
ning the installation.
SERIAL NUMBER IDENTIFICATION
Your Riello burner may have been manufactured in more than one location and therefore there are two possible serial
number identification.
The Riello 9 character serial number, example,
06 01 12345, is identified as follows:
06 = Last two digits of the year of manufacture;
01 = Week of manufacture;
12345 = Increment of 1 for each burner produced – specific
to product code – reset to zero each January 1st.
The Riello 15 character serial number, example,
8511344 18 01 0003, is identified as follows:
Quantity Description Code
1 Burner chassis with cover 3726313 - 3726394
1 Universal mounting flange + mounting gasket 2567390
1 Parts bag 2566281 - 2566287
1 Parts bag 2567337
1 Installation manual 2902554
1
1
Separate carton - OEM burners shipped with combustion head mounted
Air Tube/Drawer Assembly
By-pass plug
Parts bag 2566281 - 2566287 Parts bag 2567337
Quantity Description Quantity Description
1
1
1
1
2
2
2
Female 1/4” NPT adapter
Male 3/8” NPT adapter
Oil pump connector (supply)
Oil pump connector (return)
Mounting flange bolts (short)
Nuts
Chrome nuts
2
2
2
2
Semi-flange bolts (long)
Semi-flanges
Cover screws
Nuts
8511344 Burner product code;
18 Last two digits of the year of manufac-
ture;
01 BI-week of manufacture;
0003 Increment of 1 for each burner pro-
duced – specific to product code –
reset to zero each January 1st.
(06) (01) (12345)
Year of
manufacture
Week of
manufacture Increment
Year of
manufacture Increment
Burner
product code
BI-week of
manufacture
(8511344) (18) (01) (0003)

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TECHNICAL DATA SPECIFICATIONS
BURNER AND MOUNTING FLANGE DIMENSIONS
E1: 10-inch long (254mm) tubes are also available.
BURNER COMPONENTS IDENTIFICATION
Fuel No. 2 Fuel Oil
Firing rate 1.45 to 2.95 GPH 4.7 to 9.5 kg/h
Effective output 203,000 to 413,000 BTU/h - 59.5 to 121 kW
51,160 to 104,130 kcal/h
Voltage (single phase) 120V 60Hz (+ 10% - 15%)
Absorbed electrical power 230 Watts
Motor (rated) 3250 rpm Run Current 2.2 AMP
Capacitor 12.5 Microfarads 260V
Pump pressure 100 to 200 psi
Primary control RIELLO 530 SE/C
Ignition transformer 8kV 16mA
Model F10 A B C D E F G H I L
Inches 10 5/16 12 8 1/32 3 15/16 5 10 7/16 1 1/4 1/4 7/16 2 3/16
mm 262 305 204 100 127 265 32 6 11 56
D7428
B
A
EF
E1
C
D
1
2
3
4
5
7
8
6
917 10 11
12
13
14
15
16
18
20101931
BURNER COMPONENTS
1 Lockout indicator lamp and Reset
button
2 Primary control
3 Primary control sub-base
4 Pump pressure regulator adjustment
screw
5 Motor
6 Capacitor
7 Air adjustment fixing screws
8 Air shutter
9 End cone
10 Turbulotor adjustment screw
11 Air tube cover
12 Coil
13 Vacuum gauge connection port
14 Pressure gauge connection port
15 Return fuel line port
16 Supply fuel line port
17 Adjustable collar
18 Mounting flange with gasket 5 1/2” - 140 mm
7 1/2” - 190 mm
8 15/32” - 215 mm
7 3/32” - 180 mm
3 31/32”
101 mm
60°
45°
30°
H
I
G
L
D6000

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INITIAL SET-UP
A) Remove burner and air tube from cartons. Check parts list (inside cover) to ensure all parts are present.
B) Remove burner cover by loosing the three screws securing it. Remove control box and air tube cover.
C) Remove drawer assembly from air tube, insert nozzle and set Turbulator adjustment for specific input required, then
set aside.
D) Mount air tube to burner chassis.
ASSEMBLY OF AIR TUBE TO
BURNER CHASSIS
The air tube and drawer assembly are
shipped in a carton separate from the burner
chassis. Choose the proper air tube length to
obtain the tube insertion for the specific in-
stallation.
A) Remove the AIR TUBE and BURNER
CHASSIS from their respective cartons.
B) Remove the DRAWER ASSEMBLY (1)
from inside the AIR TUBE by loosening
the screw (2). Carefully pull the DRAWER ASSEMBLY out of the AIR TUBE, install the required nozzle (see page 8)
and set aside.
C) Remove the two BOLTS (3) from FRONT PLATE (4) of the BURNER CHASSIS. Align the two holes on the AIR
TUBE HOLDING PATE (5) with the two holes on the BURNER CHASSIS FRONT PLATE with the BOLTS (3) re-
moved. Replace the BOLTS and fingers tighten only. Re-install DRAWER ASSEMBLY into AIR TUBE.
Tighten SCREW (2) securely.
D) Tighten the two bolts (3) securely.
MOUNTING THE BURNER TO THE BOILER OR FURNACE
There are three possible methods to mount the burner, depending on the individual application. These are:
1) Universal flange bolted to Boiler/Furnace unit.
2) Semi-flange collar bolted to Boiler/Furnace unit.
3) Universal flange mounted to optional Pedestal mount, where flange mounting direct to appliance is not possible.
Pedestal kit must be ordered separately.
METHOD 1 – UNIVERSAL MOUNTING FLANGE
S7462
S7461
A
B
A
B
DRY BASE
BOILER
D6013
D6014
COMBUSTION
CHAMBER

2902554 4
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A) Insert the two BOLTS (1) into the UNIVERSAL MOUNTING FLANGE (10) from the flat side, ensuring the bolt heads
are flush with the flat surface. Secure in place using two special CHROME NUTS (2) provided.
B) Position the MOUNTING GASKET (3) between the flat surface of the UNIVERSAL MOUNTING FLANGE (10) and
the appliance.
Line up the holes in the UNIVERSAL MOUNTING FLANGE with the STUDS (4) on the appliance mounting plate
and securely bolt the UNIVERSAL MOUNTING FLANGE to the plate.
C) Secure the two semi-flanges of the ADJUSTABLE COLLAR (9) to the AIR TUBE using the two long BOLTS (6).
Be sure that the ADJUSTABLE COLLAR (9) is properly positioned so the outside edge of the END CONE will be at
least 1/4 inch (6.5 mm) back from the inside wall of the refractory of the combustion chamber (see dimension B
above). The measured length (A) is to include MOUNTING GASKET and FLANGE, if used.
D) The burner may now be attached to the heating unit by insetting the AIR TUBE through the BURNER ACCESS
HOLE (8) and into the appliance, making sure the BOLTS (1) line up with the two HOLES (5) in the ADJUSTABLE
COLLAR (9). Secure the burner in place using two NUTS (7).
A visual verification of the air tube insertion into the combustion chamber of the heating unit is suggested. Dimension B
should be at least 1/4” (see drawing).
NOTE:
A suggested method for creating mounting bolt holes in the mounting gasket: Hold the gasket against the appliance
mounting bolts using the mounting flange for proper positioning. Lightly tap the flange with a hammer to form the holes.
METHOD 2 – SEMI-FLANGE COLLAR
A) Follow item C from METHOD 1.
B) Align the air tube and attached adjustable collar so air tube is centered in the burner access hole of the boiler/
furnace unit.
Mark the center of the two holes in the ADJUSTABLE COLLAR on to the front plate of the heating unit. Then
drill 1/4 inch (6.5 mm) holes through the front plate of the unit, using marks as a guide.
C) Install two short BOLTS (1) through the front plate of the heating unit from the inside, and secure on the outside
using the two special CHROME NUTS (2).
D) Follow item D from METHOD 1.
METHOD 3 – PEDESTAL MOUNT
Secure the MOUNTING FLANGE to MOUNTING PEDESTAL using the hardware provided with the pedestal. Secure
burner to MOUNTING FLANGE as in METHOD 1, item A, C and D.
NOTE:
It is suggested that the pedestal be anchored in position on the floor by installing brackets over the pedestal tube and
securing brackets to the floor.
WHEN THE COMBUSTION CHAMBER IS LINED WITH A REFRACTORY MATERIAL, IT IS
IMPERATIVE THAT THE END CONE NOT PROTRUDE INTO THE CHAMBER AREA, AS EXCESSIVE
HEAT AT BURNER SHUT DOWN WILL DAMAGE THE END CONE.
WARNING

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ELECTRICAL CONNECTIONS
It is advisable to leave the control box off the sub-base while com-
pleting the electrical connection to the burner.
1) Wire access hole (Use BX electrical connector)
2) Earth ground conductor terminal (Green wire)
3) Hot conductor terminal (Black wire)
4) Neutral conductor terminal (White wire)
5) Strain relief clamp
Using the appropriate diagram below, make electrical connections
to burner. All wiring must be done in accordance with existing elec-
trical codes, both national and local.
When all electrical connections have been made, the control box may be put back in place on the sub-base.
APPLICATION FIELD WIRING
WARNING:
The hot (black) wire must be connected to the L terminal and the
neutral (white) wire must be connected to the N terminal or the
primary safety control will be damaged.
Do not connect wither wire to the terminal marked .
WARNING: DO NOT activate burner until proper oil line connections have been made, or failure of the pump shaft
seal may occur.
D7454
.
Green
NEUTRAL (White) HOT LINE (Black)
Blue White Black Brown
White
Blue
Brown
Black
CAPACITOR MOTOR
234567891
NL
120V
AC
LINE SAFETY
SWITCH
OPERATING
LIMIT SWITCH
SAFETY
LIMIT SWITCH
FUSE 15A
20101913
Black
White
EARTH
GROUND
SOLENOID
VALVE M
~
DIRECT LINE
VOLTAGE
FACTORY WIRED
SUB-BASE

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NOTE:
Terminal 4 is to be used to activate a remote safety lockout circuit only. A 120V AC source is supplied to Terminal 4 upon
lockout. The maximum allowable current draw for this circuit is 1 AMP.
IMPORTANT:
If a neutral or ground lead is attached to Terminal 4, the control box will be damaged should lockout occur.
NOZZLE PLACEMENT
A) Determine the proper firing rate for the boiler or furnace units,
considering the specific application, and then use the Burner
Setup Charts to select the proper nozzle and pump pressure to
obtain the required input from the burner.
B) Remove the NOZZLE ADAPTER (2) from the DRAWER AS-
SEMBLY by loosening the SCREW (1).
C) Insert the proper NOZZLE into the NOZZLE ADAPTER and
tighten securely (Do not over tighten).
D) Replace adapter, with nozzle installed, into drawer assembly
and secure with screw (1).
S7459

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INSTALLATION/REMOVAL OF DRAWER ASSEMBLY
A) To remove drawer assembly, loosen SCREW (3), then unplug CONTROL BOX (1) by carefully pulling it back
and then up.
B) Remove the AIR TUBE COVER PLATE (5) by loosening the two retaining SCREWS (4).
C) Loosen SCREW (2), then slide the complete drawer assembly out of the combustion head as shown.
D) To insert drawer assembly, reverse the procedure in items A to C above, then attach fuel line to the pump.
ELECTRODE SETTING
IMPORTANT:
These dimensions must be observed and verified.
TURBULATOR SETTING
A) Loosen NUT (1), then turn SCREW (2) until the INDEX MARKER
(3) is aligned with the correct index number as per the Burner Set-
up chart, on page 12.
B) Retighten the RETAINING NUT (1).
NOTE:
Zero and five are scale indicators only. From left to right, the first line
is 5 and the last line 0.
S7460
5 / 32” or 4 mm
5 / 32” to 13 / 64” or 4 to 5 mm
13 / 64”
5 mm
D6003
3
2
1
D5997

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OIL LINE CONNECTIONS
This burner is shipped with the oil pump set to operate on a single line system.
To operate on a two line system the by-pass plug must be installed.
WARNING: Do not operate a single line system with the by-pass plug installed. Operating a single line system
with the by-pass plug installed will result in damage to the pump shaft seal.
NOTE: Pump pressure must be set at time of burner start-up. A pressure gauge is attached to the PRESSURE
PORT (8) for pressure readings. Two PIPE CONNECTORS (5) are supplied with the burner for connection to either
a single or a two-pipe system. Also supplied are two ADAPTORS (3), two female 1/4” NPT, to adapt oil lines to
burner pipe connectors. All pump port threads are British Parallel Thread design. Direct connection of NPT
threads to the pump will damage the pump body.
Riello manometers and vacuum gauges do not require any adaptors, and can be safely connected to the pump
ports. An NPT (metric) adapter must be used when connecting other gauge models.
SINGLE LINE (GRAVITY FEED)
A) The burner is shipped configured for use in single
line applications. No changes to the oil pump are
required for use in single line applications.
NOTE: If the pump cover (1) is removed for any reason,
be sure the O-ring (2), is properly seated in the pump cov-
er (1) before re-attaching the pump cover to the pump
housing.
B) Connect the pipe connector to the SUPPLY PORT
(6) of the pump. Attach the required piping to this
pipe connector. Be sure that the plug in the
RETURN PORT (9) is tightened securely.
6
5
4
8
2
3
1
4
D6179
9
SINGLE LINE SYSTEM - PIPE LENGTHS
H 3/8” OD 1/2” OD
Feet Meters Feet Meters Feet Meters
1 1/2 0.5 33 10 65 20
3 1.0 65 20 130 40
5 1.5 130 40 260 80
6 1/2 2.0 195 60 325 100
H
P
D6009
ATTENTION:
do not exceed
pipe lengths
indicated in chart!

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TWO LINE (LIFT SYSTEM)
A) If a two line system is required, install the By-pass
plug (4) provided. The by-pass plug is installed in
the return port (9) of the pump.
A 2.5 mm hexagonal key provided with the by pass
plug is to be used to install the plug. DO NOT use
an inch size hexagonal key, damage to the by-
pass plug may result. When operating on a two line
system, supply and return lines should be the
same diameter and both should extend to the
same depth inside the fuel tank. Be sure there
are no air leaks or blockages in the piping system.
Any obstructions in the return line will cause failure
of the pump shaft seal. Do not exceed the pipe
lengths indicated in the tables.
To install the by-pass plug:
1) Remove the return plug (9).
2) Install the by-pass plug (4) using the 2.5 mm
hexagonal key.
B) Attach the two PIPE CONNECTORS (5) to the
pump SUPPLY and pump RETURN PORTS (6 and
9). Attach the required piping to these two pipe
connectors using the NPT/METRIC ADAPTERS
that are supplied with the burner.
WARNING:
- Pipe dope or Teflon tapes are NOT to be used on
any direct oil connection to the fuel pump.
- The height ‘P’ in Pipe Length Charts should not
exceed 13 feet (4 m).
- The vacuum should not exceed 11.44 inches of
mercury.
IMPORTANT:
An external, appropriately listed and certified oil
filter must be placed in the fuel line between the
fuel tank and the burner pump.
2 LINE (LIFT) SYSTEM - PIPE LENGTHS
H 3/8” OD 1/2” OD
Feet Meters Feet Meters Feet Meters
0 0.0 115 35 330 100
1 1/2 0.5 100 30 330 100
3 1.0 80 25 330 100
5 1.5 65 20 295 90
6 1/2 2.0 50 15 230 70
9 1/2 3.0 25 8 100 30
11 3.5 20 6 65 20
D6008
HP
H
ATTENTION:
do not exceed
pipe lengths
indicated in chart!

2902554 10
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PUMP PURGE
NOTE
To protect the pump gears, it is advisable to lubricate the pump prior
to purging a lift system. Apply oil through the VACUUM PORT (C).
A) SINGLE LINE (GRAVITY FEED SYSTEM)
A) Loosen the bleeder valve (A) until oil flows out. Tighten the bleeder
valve securely and start burner.
B) When bleeding the pump by pressure.
1) Loosen the bleeder valve (A).
2) Disconnect nozzle oil supply line at the pump nozzle port (B).
3) Attach a flexible plastic tube to the pump nozzle port, directing the
oil flow into a bucket.
4) Loosen the screws securing the air tube cover, allowing it to be re-
moved freely.
5) Holding the air tube cover in its proper location start the burner.
6) When the solenoid valve is engaged, approximately 10 seconds af-
ter starting, remove the air tube cover and shine a light source on
the flame sensor, allowing it to see false light.
7) Run the burner until the fuel pump has been purged of air, then
tighten the bleeder valve and immediately shut down the burner.
8) Reinstall the air tube cover and nozzle line.
9) The burner can now be started normally.
WARNING:
Omitting steps 2 and 3 will result in a collection of unburned oil in the combustion chamber creating a hazardous
situation upon burner startup.
B) TWO LINE (LIFT SYSTEM)
Turn off the main power source to the burner and remove the air tube cover. Shine a light source on the flame sensor
(now visible where the air tube cover was removed), return power to the burner and activate the burner.
With the light source in place, the burner will operate in prepurge only.
Once the burner is purged, turn off the power source and replace the air tube cover.
Return power to the burner.
The burner is now ready to operate.
ATTENTION:
It is important that the fuel line be completely sealed and free from air leaks or any internal blockages.
WARNING!
WHEN THE BYPASS PLUG IS INSTALLED, A TWO PIPE SYSTEM MUST BE USED OR FAILURE OF THE
PUMP SHAFT SEAL WILL OCCUR.
D6177
A
C
B

2902554 11
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SETTING THE AIR ADJUSTMENT PLATE
A) Regulation of the combustion air flow is made by adjustment of
the manual AIR ADJUSTMENT PLATE (1) after loosening the
FIXING SCREWS (2 & 3).
The initial setting of the air adjustment plate should be made
according to Column 5 in the Burner Set-up Chart.
B) The proper number on the manual AIR ADJUSTMENT PLATE
(1) should line up with the SETTING INDICATOR (4) on the fan
housing cover.
Once set, the air adjustment plate should be secured in place by
tightening SCREWS 2 and 3.
C) The final position of the air adjustment plate will vary on each in-
stallation.
Use instruments to establish the proper settings for maximum
CO2 and a smoke reading of zero.
NOTE:
Variations in flue gas, smoke, CO2 and temperature readings may
be experienced when the burner cover is put in place. Therefore, the
burner cover must be in place when making the final combustion
instrument readings, to ensure proper test results.
BURNER SET-UP CHART
NON-RETROFIT APPLICATIONS
If this burner is being installed in a packaged unit (ie. burner comes with a boiler or furnace), follow the instal-
lation and set-up instructions supplied with the heating unit, as settings will differ from those shown in this man-
ual.
NOZZLES RECCOMANDED:
Monarch R-PLP, Delavan W-B, Danfoss S-B, Steinen SS-S, Hago P.
NOTE: A 60° degree nozzle is suggested, however, a 80° degree nozzle may be used in cases where the flame is
unstable at light-off when operated at low ambient temperatures.
1 2 3 4 5
Actual Firing
Rate ± 5%
Nozzle
Size
Pump
Pressure Turbulator
Setting
Air Damper
Setting
GPH kg/h GPH PSI bar
1.45 4.7 1.25 x 60° 145 10 1.5 2.7
1.80 5.8 1.50 x 60° 145 10 2.0 2.8
2.10 6.8 1.75 x 60° 145 10 2.5 3.1
2.40 7.8 2.00 x 60° 145 10 3.5 3.4
2.75 8.9 2.25 x 60° 150 10.4 4.0 4.2
2.95 9.5 2.50 x 60° 140 9.8 4.5 4.2
D5231
2
1
34

2902554 12
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DUCTED COMBUSTION AIR INTAKE APPLICATIONS
The “Ducted combustion air intake kit” (see P.N. 3002762 in the spare parts list - OPTIONAL), allows ducting of exter-
nal air directly into the burner. A 4” diameter air intake is provided in the kit.
The settings of the burner must be according to the BURNER SETUP CHART – AIR INTAKE APPLICATIONS below.
NOZZLES RECCOMANDED:
Monarch R-PLP, Delavan W-B, Danfoss S-B, Steinen SS-S, Hago P.
NOTE: A 60° degree nozzle is suggested, however, a 80° degree nozzle may be used in cases where the flame is
unstable at light-off when operated at low ambient temperatures.
NOTES:
A) This kit is not suitable for direct vent applications.
B) Always try to minimize the length of the air intake pipe.
C) Reduce pipe length by 10 feet for every 90° elbow, 5 feet for every 45° elbow.
D) Reduce pipe length by 6 feet for the 4” to 6” pipe adapter (if used).
E) Air intake venting should be insulated 10 feet from air intake source with a minimum R7 foil lined insulation, to prevent
condensation or corrosion of air intake venting.
F) Use an approved type of air intake vacuum breaker and install it in the same room of the burner.
This device should be tested to prove that the vacuum breaker balancer is set correctly and, in the event of intake air
source being blocked, can provide enough combustion air for the burner. If the room where the burner is installed
cannot provide enough air or air quality is a concern, an additional air inlet source must be provided to this room.
G) On the outside of the wall, use an approved intake air hood, located above the snow line and in such way as to prevent
leaves and/or other debris from blocking the air flow. Refer to local codes for proper location of inlet.
To mount this kit on the burner, please follow the installation description given in the kit instruction sheet.
If the burner code 3726394 is used, the pre-sheared cover must be adopted (see P:N: 3020509 in the spare
parts list) to apply the 4” diameter air intake.
Use a 4” to 6” pipe adapter (not supplied in the kit) to use a 6” diameter pipe.
MODEL F10 BURNER SETUP CHART with 4" diameter pipe
Actual
firing rate
GPH
Nozzle
size
Pump
pressure
PSI
Head
setting
20 Ft.
pipe length
50 Ft.
pipe length
80 Ft.
pipe length
100 Ft.
pipe length
Air Setting Air Setting Air Setting Air Setting
1.45 1.25 x 60°/80° 145 1.5 2.3 2.4 2.5 2.5
1.80 1.50 x 60°/80° 145 2.0 2.9 3.0 3.0 3.0
2.10 1.75 x 60°/80° 145 2.5 3.7 3.8 3.8 3.8
2.40 2.00 x 60°/80° 145 3.5 4.4 4.5 4.5 4.5
2.75 2.25 x 60°/80° 150 5.0 5.5 6.0 6.4 6.5
MODEL F10 BURNER SETUP CHART with 6" diameter pipe
Actual
firing rate
GPH
Nozzle
size
Pump
pressure
PSI
Head
setting
20 Ft.
pipe length
50 Ft.
pipe length
80 Ft.
pipe length
100 Ft.
pipe length
Air Setting Air Setting Air Setting Air Setting
1.45 1.25 x 60°/80° 145 1.5 2.3 2.4 2.4 2.5
1.80 1.50 x 60°/80° 145 2.0 2.8 2.8 2.9 2.9
2.10 1.75 x 60°/80° 145 2.5 3.5 3.5 3.6 3.7
2.40 2.00 x 60°/80° 145 3.5 4.2 4.2 4.3 4.4
2.75 2.25 x 60°/80° 150 4.5 5.2 5.2 5.5 6.5
2.89 2.50 x 60°/80° 145 5.0 6.0 6.0 7.0 8.0

2902554 13
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COMBUSTION CHAMBER
Follow the instructions furnished by the boiler/furnace manufacturer. Size retrofit application according to the appropriate
installation codes (eg. CSA B139 or NFPA #31).
BURNER START-UP CYCLE
Normal Lock-out, due to light-failure
Thermostat
Motor
Ignition transformer
Valve
Flame
Lock-out lamp
~ 12 s ~ 12 s ~ 5 s
D5229

GB
2902554 14
EXPLODED SPARE PARTS LIST

GB
2902554 15
SPARE PARTS LIST
No. CODE DESCRIPTION No. CODE DESCRIPTION
13020509 •BURNER BACK COVER
13007234 •BURNER BACK COVER
23006992 ••PIPE CONNECTOR - SUPPLY
33006571 ••3/8” NPT/METRIC ADAPTER - MALE
43006993 ••PIPE CONNECTOR - RETURN
53005847 ••1/4” NPT/ METRIC ADAPTER - FEMALE
63007077 ••CRUSHABLE METAL WASHER
73007568 ••BLEEDER
83007028 ••O-RING - PUMP PRESSURE REGULATOR
93007202 ••REGULATOR SCREW
10 3007162 C7010002 ••O-RING - PUMP COVER
11 3005719 ••PUMP SCREEN
12 3006925 ••VALVE STEM
13 3007203 ••VALVE STEM PLATE
14 3007029 ••O-RING - VALVE STEM UPPER
15 3007156 ••O-RING - VALVE STEM LOWER
16 3007268 ••NOZZLE OUTLET FITTING
17 3007087 ••CRUSHABLE METAL WASHER
18 3001157 C7001029 •PRIMARY CONTROL 530SE/C
19 3002278 ••PRIMARY CONTROL SUB BASE
20 3006553 ••COIL U-BRACKET AND KNURLED NUT
21 3002279 ••COIL
22 3007802 C7001010 ••PUMP
23 3000443 ••PUMP DRIVE KEY
24 3005843 C7001034 ••MOTOR
25 3007317 ••AIR TUBE COVER
26 3002280 ••FLAME SENSOR
27 3005854 ••SEMI FLANGE
28 3005855 ••UNIVERSAL MOUNTING FLANGE
29 3005856 ••MOUNTING GASKET
30 3005788 ••FAN
31 20087023 ••CAPACITOR
32 3007357 ••ACOUSTIC LINER
33 3007205 ••MANUAL AIR SHUTTER
34 3007209 ••AIR INTAKE HOUSING
40 3949071 ••SHORT COMBUSTION HEAD 5” (273T1)
41 3006978 ••TURBULATOR DISC
42 3006966 ••ELECTRODE SUPPORT
43 3006965 ••NOZZLE ADAPTER
44 3006979 ••NOZZLE OIL TUBE - SHORT
45 3005888 ••REGULATOR ASSEMBLY - SHORT
46 3005890 ••ELECTRODE ASSEMBLY - SHORT
47 3005869 ••ELECTRODE PORCELAIN
48 3006981 ••SHORT AIR TUBE
49 3006983 ••END CONE ADAPTER
50 3006984 ••END CONE
40 3949072 ••LONG COMBUSTION HEAD 10” (273T2)
41 3006978 ••TURBULATOR DISC
42 3006966 ••ELECTRODE SUPPORT
43 3006965 ••NOZZLE ADAPTER
44 3006980 ••NOZZLE OIL TUBE - LONG
45 3005889 ••REGULATOR ASSEMBLY - LONG
46 3005891 ••ELECTRODE ASSEMBLY - LONG
47 3005869 ••ELECTRODE PORCELAIN
48 3006982 ••LONG AIR TUBE
49 3006983 ••END CONE ADAPTER
50 3006984 ••END CONE
OPTIONAL
60 3008055 ••CAPILLARY TUBE
61 3006911 ••HYDRAULIC JACK
62 3000879 ••HYDRAULIC AIR SHUTTER
63 3002762 ••DUCTED COMBUSTION AIR INTAKE KIT
ATTENTION!
IF THE BURNER CODE 3726394 IS USED, THE PRE-SHEARED COVER (CODE 3020509) MUST
BE ADOPTED TO APPLY THE DUCTED COMBUSTION AIR INTAKE KIT (CODE 3002762).
3726313 3726394 3726313 3726394

2902554 16
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BURNER START- UP FORM *
Burner S/N. or Model:
Installer name:
Company:
Address:
Phone:
Owner Name:
Address:
Phone:
Appliance:
Installation date:
Fax:
E-mail:
Nozzle info: Pump pressure:
Turbolator setting:
Draft overfire: Draft breech:
Air setting:
CO2: CO: O2:Smoke density: (Bacharach)
Single line: Two lines:
Burner Start-up Info (OIL)
* This form was designed and provided in the installation manual for reference and also for providing
technical information which can be faxed or mailed to our technical hot-line coordinator when tech-
nical assistance is required. Please complete this form, fax it or mail it at the address/fax above, or
send an e-mail with the information listed below to: [email protected]