Rioned UNICOM User manual
USER’S MANUAL
UNICOM
Edition: 01
Date: Tuesday 11 December 2012
RIONED
P.O. Box 5070
5004 EB Tilburg
The Netherlands
Telephone: +31 13 5479100
Internet: www.rioned.com
e-mail info@rioned.com
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©Copyright 12/12 Rioned/RIOR B.V.Tilburg - Netherlands
All rights reserved. No part of this publication may be copied or published by means of printing, photocop-
ying, microfilm or otherwise without the prior written consent of RIONED. This restriction also holds for
the corresponding drawings and diagrams.
RIONED has the right to change parts at any time without any prior or direct warning to the client. Also,
the contents of this manual can be changed without any prior warning.
This manual is to be used only for this machine.
For extra information on adjustments, maintenance and repair, please contact the technical department of
your dealer.
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Foreword.
This user’s manual is a manual for the professional user.
This user’s manual has the purpose to control the machine in a safety manner and must be saved with the
machine.
The photos and drawings help you understand the text easier.
First the user’s manual gives you an overview of the most important safety aspects. Then we explain how
the machine is built up and the global working of the machine.
Chapter “Technical specifications” gives you information about the working characteristics, performance
under normal use and construction specifications.
“Control” is the next chapter. This chapter explains how to use the machine systematically.
In the chapter “Maintenance”, the user can do small maintenance on the machine.
Chapter “Trouble shooting” has the purpose to solve simple defects.
With the “Exploded views” you can order original spare parts, are also useful for mounting, and disassemble
the machine.
Finally gives the chapter “Appendix” information about electrical and/or hydraulic connections.
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TABLE OF CONTENTS
1 INTRODUCTION ...............................................................................................................7
1.1 Use...............................................................................................................................7
2 SECURITY...........................................................................................................................9
2.1 Instruction indications in this manual..........................................................................9
2.2 Description security measures.....................................................................................9
2.3 Personnel protection outfit ..........................................................................................9
2.4 Warnings......................................................................................................................9
2.5 Personnel qualification and education.......................................................................10
2.6 Danger that can occur if the security regulations aren’t observed ............................10
2.7 Working safely ..........................................................................................................10
2.8 Security regulations for the user and technical service.............................................10
2.9 Security regulations for maintenance, inspection, and mounting activities..............10
2.10 Making changes and fabricate spare parts.................................................................10
2.11 Improper use..............................................................................................................10
3 TECHNICAL SPECIFICATIONS ..................................................................................13
3.1 General ......................................................................................................................13
3.2 Engine........................................................................................................................13
3.3 Pump..........................................................................................................................15
3.4 Vacuum pump ...........................................................................................................15
3.5 Customer service.......................................................................................................15
4 CONSTRUCTION AND FUNCTIONING.....................................................................17
5 CONTROL.........................................................................................................................23
5.1 Before starting...........................................................................................................23
5.2 Hydraulic reel control................................................................................................24
5.3 Starting the engine.....................................................................................................25
5.4 Unclogging a drain....................................................................................................28
5.5 Cleaning a wall, terrace or floor................................................................................30
5.6 Stop working .............................................................................................................31
5.7 Spray gun with NW 5 hose........................................................................................31
5.8 Using the device during periods of frost ...................................................................31
5.9 Additional preparations when preparing for use:......................................................32
6 USING THE VACUUM DEVICE ...................................................................................33
6.1 Use.............................................................................................................................33
6.2 Before use:.................................................................................................................33
6.3 Fill the dirt water tank: ..............................................................................................33
6.4 Empty the dirt water tank:.........................................................................................34
7 STICKERS AND SYMBOLS...........................................................................................37
7.1 Pressure gauge...........................................................................................................39
7.2 Pressure regulator......................................................................................................39
7.3 Valve control.............................................................................................................39
7.4 Security sticker..........................................................................................................40
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8 OPTIONS ...........................................................................................................................41
8.1 Hour counter..............................................................................................................41
8.2 Pulsator system..........................................................................................................41
8.3 Working lamp............................................................................................................41
8.4 Anti-freeze with anti freeze tank...............................................................................41
8.5 Radio remote control type Riomote ..........................................................................42
8.6 Hose guide.................................................................................................................43
8.7 Run dry protection.....................................................................................................44
9 MAINTENANCE...............................................................................................................45
9.1 Daily maintenance.....................................................................................................45
9.2 Weekly maintenance .................................................................................................45
9.3 Minor servicing .........................................................................................................45
9.4 Vacuum filter.............................................................................................................46
9.5 Vacuum blow off container.......................................................................................46
9.6 Hydraulic system.......................................................................................................47
9.7 Cleaning the vacuum pump.......................................................................................47
9.8 Maintenance vacuum pump.......................................................................................47
9.9 Cleaning the float ball (Siphon) ................................................................................48
9.10 Extensive periodical maintenance.............................................................................48
9.11 Maintenance scheme .................................................................................................48
10 TROUBLESHOOTING ....................................................................................................49
11 EXPLODED VIEWS AND PART LISTS.......................................................................51
11.1 Siphon........................................................................................................................52
11.2 Exploded view Pump P41(48L-180B). .....................................................................53
11.3 Exploded view Pump P45(75L-150B). .....................................................................54
11.4 Pressure regulator ULH 262......................................................................................55
12 APPENDIX.........................................................................................................................57
12.1 EC declaration Of Conformity For Machinery .........................................................57
12.2 Sales Managers..........................................................................................................58
12.3 Electric scheme..........................................................................................................59
12.4 Electric scheme Riomote...........................................................................................60
12.5 Hydraulic oil..............................................................................................................61
12.6 Dimensions................................................................................................................62
13 INDEX ................................................................................................................................63
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1 INTRODUCTION
RIONED thanks you for your purchase of the RIONED drain and sewer-clearing machine. We rec-
ommend that you read this manual thoroughly and see that the machine is handled and maintained
in the proper manner. If your machine should give trouble and need servicing, when you want to
order parts, or if you have any questions, contact your RIONED dealer.
The machine is built by:
RIONED
P.O. Box 5070
5004 EB Tilburg
The Netherlands
Telephone: +31 13 5479100
Fax : +31 13 5479104
The Rioned high-pressure device has been especially designed and manufactured for cleaning
drains, walls, floors, and terraces with cold or hot water. For cleaning drains, special nozzles are in-
cluded in the delivery; for all other purposes, the spray gun, which is also included, can be used.
This manual contains all the necessary information concerning control and maintenance. If the de-
vice is positioned correctly, properly controlled, and regularly maintained, a warranty will be given
according to the general conditions of delivery. However, should it arise that the control and main-
tenance procedures are not diligently followed, the warranty will become invalid.
Use this machine only for cleaning drains, walls, floors and terraces with cold or hot water and to
drain liquid with or without pollution like sand, stones etc.
Use this machine only outside. If you want to work inside a building you have to ensure that there
is enough ventilation.
During the time that the weather conditions arebad, we recommend that you do not use the machine
(lightning)!
Authorised personnel may only use the machine.
The machine can not be used in an explosive environment.
Fill the clean water tank only with water.
It is strongly forbidden to drain flammable materials, chemicals, and elements with special regula-
tions.
In this manual you will find all necessary information concerning operations and maintaining your
machine. If handled properly, your machine is guaranteed according the general delivery conditions.
1.1 Use The integrated engine drives the high-pressure pump, the hydraulic pump, and the vacuum pump.
The high-pressure pump receives water from the water tank via the water filter and pressurises it.
The pressure can be continuously adjusted. The pressurised water leaves the machine via the high-
pressure hose on the reel.
The vacuum pump is connected to the vacuum tank. When this pump creates a vacuum, the tank
gets filled.
The hydraulic pump drives via a hydraulic system the hose reel.
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2 SECURITY
Be responsible for other people when you are working with this machine.
This manual contains instructions for fundamental conditions that must be followed by use and
maintenance of this machine.
That is why it is necessary that authorised and qualified personnel must read the user's manual and
the user’s manual must always be available with the machine. Near the general regulations in this
chapter, you must also follow the security regulations in the other chapters.
2.1 Instruction
indications in this
manual
The in this manual containing security instructions, which are dangerous if they are not obeyed, are
marked with general security signs.
Security sign DIN 4844-W9.
2.2 Description
security measures • Emergency stop
The machine is equipped with an emergency stop. By operating this stop, the machine will stop im-
mediately. Do not use the button for normal stopping. Only use is when dangerous situations occur.
After use, turn the emergency stop in order to be able to start up again. Make sure the emergency
stop can always be reached.
• Over-pressure valve
Protects the pipe system and reservoir.
• Pressure regulator
The pressure regulator looks to it that the working pressure never gets to high. It functions like a
security valve.
• Security covers
This machine is equipped with several security covers over parts that are rotating. It is forbidden to
remove these security covers during operating this machine. You can only remove them if there is
maintenance on the machine. Stop the machine.
2.3 Personnel
protection outfit • Protection looking glasses
• Ear protector
• Gloves (Recommended)
• Waterproof clothe.
2.4 Warnings Open the side doors while operating the machine!
When working with the machine, keep grate inside the tool box free from obstacles!
Take care of not exceeding the maximum loading capacity of the vehicle by filling the tanks. Note
that the driver is responsible for this.
It is prohibited to drive with the water tank and vacuum tank full at the same time if the maximum
load weight of the vehicle is crossed!
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It is strongly forbidden to spray on:
•humans
• animals
• Electrical components
Never block a control lever, unless this is mentioned.
Never let the high-pressure hose spray outside a sewer, drain or pipe.
Do not let the machine operate without supervision.
2.5 Personnel
qualification and
education
Personnel that use, maintain, and inspect the machine must have the right qualifications for this job.
Responsibility and authorisation of the personnel and the supervision on the personnel must be em-
bedded. If the knowledge is not present, the user must provide for the necessarily education.
2.6 Danger that
can occur if the
securityregulations
aren’t observed
If the security regulations are not observed, danger can occur for personnel and for the environment.
No amends are given if the regulations are not observed.
If the regulations are not observed, this can results in:
• Failure of important functions of the machine.
• Failure of prescribes methods for maintenance.
• Exposure of persons to dangers of electrical or mechanical failures
2.7 Working
safely The in this manual named security prescriptions, the national prescriptions to prevent accidents and
the internal labour, company and security prescriptions must be followed by the user.
2.8 Security
regulations for the
user and technical
service
• Protections of moving parts (for example couplings) may not be removed if the machine
is working.
• Leakage of dangerous mediums must disposed in a manner that there is no danger for the
personnel and environment. Statutory regulations must be followed.
• Danger caused by electricity must be excluded.
2.9 Security
regulations for
maintenance,
inspection, and
mounting activities
• The user sees to it that qualified technicians do all maintenance, inspection and mounting
activities. They must study the manual thoroughly.
• Maintenance may only be done when the machine is not functioning.
• The in the user’s manual mentioned handling to stop the machine must be notified.
• Directly after maintenance of the machine, all the security and protection facilities must
be functionally.
• Before starting the machine again, you must follow the instructions correctly.
2.10 Making
changes and
fabricate spare
parts
Changes to the machine are only permitted if Rioned has given written authorisation. The use of
original spare parts and accessories are for the safety necessary. Rioned is not responsible for inju-
ries or damages if other spare parts are used.
2.11 Improper use The security during working with the machine is only guaranteed if the use of the machine is con-
forming the user’s manual. The limits that are written in chapter “Technical Specifications” and
“Appendix” may never be overstepped.
If the machine does not work or give troubles, it is forbidden to work further with the machine. Tel-
ephone your dealer or the technical department of your dealer.
This manual contains all the necessary information concerning control and maintenance. If the de-
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vice is positioned correctly, properly controlled, and regularly maintained, a warranty will be given
according to the general conditions of delivery. However, should it arise that the control and main-
tenance procedures are not diligently followed, the warranty will become invalid.
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3 TECHNICAL SPECIFICATIONS
3.1 General
Year of constructions (month/year) : 12/12
Capacity vacuum tank : 1000 l
Capacity water tank : 500 l
Dimensions : see chapter 12.6 Dimensions page: 62
Length HP hose : 80 m
Diameter HP hose : ½” (NW13)
Length supply hose : 50 m
Diameter supply hose : 5/8” (NW16)
Length suction hose : ±30 m
Diameter suction hose : 2” (NW50)
Oil hydraulic circuit : HESTIA 46
Quantity : 5,5 l
Important! : Replace once a year!
Antifreeze : 43 litters
3.2 Engine
Description (symbol) Technical unit(SI unit)
Type : Honda GX690
Engine Type : Air-cooled, 4-Stroke, OHV
Bore x Stroke : 3.1" x 2.8" (78 x 72 mm)
Displacement : 42 cu in (688 cm3)
Compression Ratio : 9.3 : 1
Net Horsepower : 22.3 hp (16.6 kW)
Net Torque : 35.6 lbs ft (48.3 Nm)
PTO Shaft Rotation : Counterclockwise (from PTO shaft side)
Ignition System : Digital CDI with variable ignition timing
Starting System : Shift Type
Carburetor : 2-barrel, fuel cut solenoid, inner vent
Lubrication System : Full Pressure
Connecting Rod : Forged Steel
Governor System : Mechanical
Air Cleaner : Dual Element Type/Panel
Exhaust Emissions : Certified for use in all 50 states
Evaporative Emissions : Low permeation hose and purge joint provided
Battery (U,I) : 12 V, 45 A
Oil : 10W30 API/SF-CC or better
Oil Capacity : 2.2 L
Oil Filter : Automotive Spin-On Style
Dimensions (L x W x H) : 443 mm x 421 mm x 447 mm
Dry Weight : 45.7 kg
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Type : Kubota V1505
Number of cylinder : 4
Bore x stroke (d x l) : 78 x 78,4 mm (3.07 x 3.09 in.)
Power (P) : 26,1 kW at 3000 min-1 DIN 70020
Fuel : Diesel
Cooling : Water cooled
Weight (m) : 110 kg
Battery (U,I) : 12 V, 45 A
Starter : 12 V x 1,2 kW
Oil : 10W30 API/SF-CC or better
Quantity : 4 l8.5 liq pt (UK), 7 pt (UK)
Normal coolant engine is protected to -28 °C
Special coolant engine is protected to -38 °C
For more information concerning the engine you can find it in the book delivered with this machine.
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3.3 Pump
Description (symbol) Technical unit
Type : Speck P41
Number of plungers : 3
Number of valves : 6
Number of revolutions (n) : 1200 min-1
Maximum pressure (p) : See type plate on frame
Maximum output (V/t) : See type plate on frame
Oil : GX 80W90
Quantity (V) : 1 l
Weight (m) : 30 kg
Maximum water temperature (t,T) : 80 °C
Type : Speck P45
Maximum pressure (p) : See type plate on frame
Maximum output : See type plate on frame
Weight : 50 kg
Maximum water temperature : 55 °C / 131 °F(328,15 K)
Oil : GX 80W90
For more information concerning the pump, you can find it in the pump appendix delivered with this machine.
3.4 Vacuum pump
Type : MEC 5000
Oil : 15W30
Capacity Suction : -0,8 bar (relative)
Capacity Pressure : 0,49 bar (relative)
Quantity carter : 2,5 l
Oil : 15W30
Gear box : SAE 90
Type : Mannesmann SLS 54
Capacity : 290 m3/h
Capacity Suction : -0,8 bar (relative)
Capacity Pressure : 0,49 bar (relative)
Oil Summer Winter
: Essolub HDX 40Essolub HDX 30
: Esso-motor oil 40Esso-motor oil 30
: Shell Rotella SX 40Shell Rimula X 30
For more information see the vacuum pump enclosure
3.5 Customer service
When ordering spare parts it is recommended to give the following numbers:
Machine number : 10005002013128
Article number : 22110472000
Follow number : vo38396
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4 CONSTRUCTION AND FUNCTIONING
The suction unit contains the following main parts:
1. High-pressure pump
2. Reel with suction hose
3. Water filter
4. Oil tank hydraulic system
5. Control box
6. Dirt water tank (Vacuum tank)
7. Sight glass / level indicator
8. Press valve
9. Suction valve
10. HP Hose on reel (HP =High pressure)
11. Hydraulic reel control
12. HP valve for HP hose on reel
13. Hook
14. Hose guide
15. Pressure gauge
16. Pressure regulator
17. Working lamp
18. Battery
19. Supply pipe water tank
20. Supply valve water filter
21. Syphon
22. Vacuum filter
23. Clear water tank
24. Engine
25. Drain valve “Vacuum tank”
26. Drain valve
27. Vacuum pump
28. Handle suction/pressure
29. Security valve
30. Vacuum meter/pressure gauge
31. Reel with supply hose
32. Valve supply reel
33. Pulsator on/off
34. Emergency stop
35. Vacuum blow off container
36. Receiver (radio remote control)
37. Charger (radio remote control)
38. Suction pipe
39. Suction hose storage reel
40. Supply valve Antifreeze
41. Antifreeze tank
Not included or visible
42. Orange light
43. Oil dropper vacuum pump (only MEC)
44. HP Hose hot water
45. Burner unit hot water
46. Bypass valve
47. Suction hose
48. Bypass valve
(vacuum tank - water tank)
49. HP valve for HP hose on swing arm
(Spool valve)
50. Inside filter
51. Fuel tank
52. Manhole clear water tank
53. Float ball protection
54. Cool tank vacuum pump
55. Oil tank vacuum pump
56. Connection circulation system
57. Choice valve
Hydraulic reel- or suction reel control
58. Engine start (keyhole)
59. Swing arm (Hydraulic)
60. Fuel tank (Heater)
61. Valve heater on/off
62. Hydraulic cover control
(Open/Close Cover)
63. Choice valve to use the hydraulic reel control
for the big reel or the small reel
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