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  9. RIPLEY COMPANY Cablematic CR 211CX User manual

RIPLEY COMPANY Cablematic CR 211CX User manual

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CR-HEX CRIMP TOOL
OPERATING INSTRUCTIONS
Warning:
Thistoolisnotinsulatedagainstelectricalshockandshouldbeusedwithelectricallyinsulatedgloves. Thistool
isnot to be usedfor purposes other thanintended.
Note:
Insure that you havereceivedthecorrect tool for theconnectoryouare using. Connector hexsizesandother
connectorspecificationscanbeobtainedfromyourconnectorsupplier. Hexsize information forCablematiccrimptoolsis
includedonthe back page of this instructionsheet.
CR-R FULL CYCLE CRIMP TOOL (Ratchet Type)
This CABLEMATICTM Hex Crimp Tool has been designed with a “Full Cycle” closing feature to
assure full connector termination. The “Full Cycle” closing feature provides the precision crimping
action of our original “Positive Homing Action” tool design and also allows complete compression
adjustment of the tool. The crimping cycle can be interrupted at any point during the crimp cycle.
OPERATION
To start the crimping process operate the tool through its normal cycle (See Figure 1). When the
cycle is complete the pawl mechanism will automatically release and allow the tool to open. Open
completely by moving the lever arm (A) as indicated (See Figure 2). This will allow the pawl
mechanism to reset. Position the connector and cable assembly into its proper hex cavity and begin
closing the tool. Continue this crimp cycle until the lever arm has bottomed out and the “Positive
Homing Action” is achieved. At this time the “Full Cycle” mechanism will automatically release and
the tool can be opened up in order to remove the crimped connector and cable assembly.
CABLEMATIC®Crimp Tools are manufactured with the finest materials available. However, to
overcome normal wear and to ensure longer tool life, a compression adjustment feature has been added.
After extensive use, the jaws do not come together and provide the correct crimp. The tool can be
adjusted. Remove the socket head screw from the adjustment “Star Wheel”. Move the “Star Wheel”
clockwise in ½ to 1 indents or until proper adjustment is obtained and replace the set screw in the
threaded hole closest to the proper setting.
IMPORTANT INFORMATION
The Cablematic heavy duty toggle action crimp tools provide the proper compression force and sizes required to insure R.F.I. protection and increase
retention of the connector on the cable. The toggle action provides a very high mechanical advantage assuring a proper crimp each time. Designed with a
heavy duty frame plus a fine compression adjustment feature, these tools will provide years of reliable service.
After crimping the connector assembly, if the ring and connector are not secure on the cable check for undersize O.D. of the cable.
Never Re-Crimp in a smaller hex die opening. This will damage the tool and destroy the integrity of the connector.
If your crimp looks like the diagram in Fig. B below you have an over-sized crimp ring or an undersized crimp tool. To complete the crimp will damage
the crimp tool. Check with your connector manufacturer for the proper crimp ring size.
Fig. A Fig. B
INSTRUCTIONS FOR STANDARD CR TOOL
1. Insure that the cable end has been prepared in accordance with
the connector manufacturer’s specifications.
2. Install the connector on the cable end.
3. Place the opened crimp tool over the connector. Insure that the
bottom end of the connector does not extend past the jaw of the
crimptool.
4. Pull the handles together until the front handle is fully
compressed.
5. Remove the connector from the tool.
Hex Sizes Stamped
on Frame
Star Wheel
Compression
Adjustment
Feature
1/16” Hex Wrench
Storage Pocket
Full
Cushion
Molded
Grips
46 Nooks HillRoad
Cromwell, CT 06416
Phone: 800-528-8665
Int’l: (01) 860-635-2200
Fax: (01) 860-635-3631
E-mail: info@ripley-tools.com
Internet: www.ripley-tools.com
33556 Rev 2
2/2/99 PP
Ordering Guide For CR Tools
CATV / MATV / STV CABLES
Model Hex Size (inch, mm) Contact Hex
(Inch) (mm) (Inch) (mm) (Inch) (mm)
CR 211CX .475 12.07 .096 2.43 - -
CR 324 .324 8.23 .068 1.73 - -
CR 360 .360 9.14 - - - -
CR 384/360 .384 / .360 9.75 / 9.14 - - - -
CR 41Q .453 / .315 11.15 / 8.00 - - - -
CR 42Q .320 / .250 8.13 / 6.35 - - - -
CR 470 .470 11.94 - - - -
CR 470/410 .470 / .410 11.94 / 10.41 - - - -
CR 596B .324 / .262 8.23 / 6.65 - - - -
CR 596Q .384 / .324 9.75 / 8.23 - - - -
CR 596QL .360 / .324 9.14 / 8.23 - - - -
CR 596QL2 .360 / .324 9.14 / 8.23 0.68 1.73 - -
CR 596-11 .410 / .324 10.41 / 8.23 - - - -
CR 611Q .475 / .324 12.07 / 8.23 - - - -
CR 611QL .470 / .324 11.94 / 8.23 - - - -
CR 611Q2 .475 / .324 12.07 / 8.23 .100 2.54 - -
CR 611U .475 / .360 12.07 / 9.14 .096 2.43 - -
CR 756 .410 / .360 10.41 / 9.14 - - - -
CR 775 .384 / .324 9.75 / 8.23 .068 1.73 .100 2.54
COMMUNICATION CABLES
Model Hex Size (inch, mm) Contact Hex
1 2 3
(Inch) (mm) (Inch) (mm) (Inch) (mm) (Inch) (mm)
CR 178 .178 4.52 .068 1.73 - - - -
CR 255U .255 / .213 6.48 / 5.41 .100 2.54 .068 1.73 .050 1.27
CR 263 .263 6.68 .068 1.73 - - - -
CR 314 .314 7.98 .068 1.73 - - - -
CR 589B .314 / .248 7.98 / 6.30 .050 1.27 - - - -
CR 770 .429 / .213 10.90 / 5.41 .100 2.54 .068 1.73 - -
CR 770A .404 / .213 10.26 / 5.41 .100 2.54 .068 1.73 - -
CR 858B .408 / .248 10.36 / 6.30 .100 2.54 .050 1.27 - -
CRMK-1 MAINTENANCE KIT FOR CRIMP TOOLS
Kit includes:
• 1 star wheel
• 1 star wheel screw
• 2 links
• 6 retaining rings
• 4 pins
• 4 bow washers
• 1/16” hex wrench
MODEL Hex Size
(Inch) (mm)
CR 360-R .360 9.14
CR 596Q-R .384 / .324 9.75 / 8.23
CR 596QL-R .360 / .324 9.14 / 8.23
CR 211CX-R .475 / .096 12.07 / 2.43
CR 611U-R .475 / .360 / .096 12.07 / 9.14 / 2.43
CR 611Q2-R .475 / .324 / .100 12.07 / 8.23 / 2.54
Full Cycle Crimp Tool Ordering Guide
LUBRICATION
Proper lubrication of this tool is very important. Lack of lubrication will greatly reduce the life of the tool.
A “3 in 1” oil should be applied at regular intervals to all exposed pin and pivot points as well as the pawl and ratchet gear on the “Full Cycle Crimp Tool.”