Risen RSM60-6 P Series Instruction Manual

RISEN ENERGY CO., LTD. (DOCUMENT)
R
RISEN ENERGY CO., LTD. (DOCUMENT)
RISEN PV MODULE INSTALLATION
AND MAINTENANCE MANUAL
DOCUMENT NO.
RS/03-MR-01-2021
COMPILER
Chen shuilin
EDITION
A/0[2021]
REVIEWER
Zhang Shengcheng
DISTRIBUTION NO.
APPROVER
Liu Yafeng
STATUS
STAMP
THIS DOCUMENT HAS A TOTAL OF *34* PAGES INCLUDING THE FRONT COVER
ISSUE DATE 2021-02-01 IMPLEMENTATION DATE 2021-02-01
2021 .【Risen】

2
RS/03-GT-016-2019 Date: 2021-02-01
DESCRIPTION OF AMENDMENT
DATE
EDITION
CHAPTER
AMENDED CONTENTS
RECORDER
2018.04
A/0
Full Text
Installation manual instructions
Chen Shuilin
2018.11
A/0
Chapter 8
Add module specifications, update the content
Bai Wenkai
2019.01
A/0
Full Text
Updates the content
Liu Fengmin
2019.02
A/1
Chapter 8
Add bolting method for bifacial dual-Glass modules
Chen Shuilin
2019.04
A/1
Chapter 8
Add 158.75 Cell module type; Update mounting hole
position
Chen Shuilin
2019.06
A/2
Chapter
2,8,11
Add Added heterojunction module type, update the content
Chen Shuilin
2020.03
A/1[2020]
Chapter
3,4,8
Add RSMxxx-8 PV module model，Update the installation
diagram, add the flat single shaft installation method, and
delete some installation methods
Pei Shichao
2020.08
A/2[2020]
Chapter 7,8,
9
Add seaside installation requirements for module,
installation method of flat single shaft, delete part of the
models in the short side installation form, and add force
requirements for the installation of connectors ,add
RSM144-6 frame 25mm module load
Pei Shichao
2020.11
A/3[2020]
Chapter
1,7,8
Delete some PV module models、update the requirements
for seaside installation of salt spray-resistant modules、
change the expression of module models、add RSM144-9、
RSM120-8 PV module
Pei Shichao
2021.02
A/0[2021]
Chapter
2,4,6，
7,8,9,12
Add the guidance of recycling and disposal of waste PV
modules after quality assurance, cold shrinkable pipe
fittings of salt spray-resistant modules and installation of
double glass beams; Update bracket load, no beam load,
add steel frame PV modules, 210 series PV modules，
Single and double glass installation manuals are integrated
Chenshuilin
REQUIREMENTS: THIS DOCUMENT SHALL BE REVIEWED AND EVALUATED BY LEADING DEPARTMENT AT
LEAST ONCE A YEAR, AND UPDATES SHALL BE MADETO ENSURE THE PRACTICABILITY OF THE DOCUMENT
WHEN IT IS NECCESARY.
DOCUMENT COUNTERSIGN
DEPARTME
NT
NAME
CEO’s office
Quality and
global
customer
service
Technical
compliance
Global
customer
service
PV module R
& D center
Quality
managemen
t
COUNT
ERSIGN
ER
Xie jian
Hu
yuhui
Song
Yifeng
Chen
Xiaoxu
Liu
yafeng
Qian
juncen

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RS/03-GT-016-2019 Date: 2021-02-01
1. PURPOSE
This manual provides relevant information on the installation and safe use of PV modules produced
by Risen Energy Co., Ltd and Risen Energy (CHANGZHOU) Co., Ltd. (hereinafter referred to as Risen
Energy or Risen), and recommends safe and reliable module installation and maintenance instructions for
our customers.
Before installation, the installer must read and understand this manual. If you have any questions,
please contact sales or customer service staff of Risen for further understanding. When installing, the
installer shall comply with all safety precautions and installation laws and regulations in this manual. The
installation personnel should be familiar with the mechanical load and electrical requirements of the
installation system, and Risen has the right to refuse to compensate for the damage of the modules caused
by the operation reasons or design defects of the power generation system.
2. SCOPE
This document is applicable to the installation of bifacial modules of Risen Energy Co., Ltd. (including
all factories).
3. OBLIGATIONS
PV Module R&D Center: responsible for the preparation, update and maintenance of this document.
4. REFERENCES
NO
5. DEFINITIONS
NO
6. PROCEDURE
NO
7. RELEVANT RECORDS AND SHEETS
See document resume.
8. SUPPLEMENTARY PROVISIONS
The PV Module R&D Center reserve the final right to interpret this document. If there is no controlled
seal on the document or any part of it is missing, this document will be invalid. Something that violate the
management of documents is prohibited for any department or individual, such as printing, copying, and
duplicating the document. If there is any discrepancy caused by translation, the Chinese version shall
prevail.

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RS/03-GT-016-2019 Date: 2021-02-01
CATALOGUE
1. Manual Introduction...................................................................................................................................................5
2. Applicable Products...................................................................................................................................................5
3. Warning....................................................................................................................................................................... 6
4. Safety Cautions..........................................................................................................................................................6
5. Unloading, Transportation and Storage............................................................................................................... 10
5.1. Markers on outer packaging....................................................................................................................... 10
5.2. Unloading cautions.......................................................................................................................................10
5.3. Secondary transportation and Warning.................................................................................................... 12
5.4. Storage...........................................................................................................................................................13
5.5. Markings on module.....................................................................................................................................13
6. Matters needing attention for unpacking..............................................................................................................14
7. Installation.................................................................................................................................................................14
7.1. Environment conditions and site selection............................................................................................... 14
7.2. Tilt angle of Installation................................................................................................................................ 16
7.3. Installation requirements for bifacial module............................................................................................17
8. Installation Guidelines.............................................................................................................................................18
8.1 Bolting method............................................................................................................................................... 18
8.1.1 Bolts installation：......................................................................................................................................18
8.1.2 Fixture installation：.................................................................................................................................. 19
8.1.3 Offshore PV module connector protection device.................................................................................20
8.2 Installation method of fixed support............................................................................................................21
8.3 Tracking system..............................................................................................................................................24
9. Cable layout..............................................................................................................................................................25
10. Electrical Connection............................................................................................................................................ 27
10.1 Bypass secondary.......................................................................................................................................29
11. Grounding............................................................................................................................................................... 30
12. Electrical Parameters............................................................................................................................................31
13. Inspection and Maintenance................................................................................................................................32
12.1.PV Module Recycling..................................................................................................................................32
12.2.Module visual inspection and replacement............................................................................................. 33
12.3.Cleaning........................................................................................................................................................34
14. Troubleshooting..................................................................................................................................................... 35
15. DISCLAIMER......................................................................................................................................................... 35

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RS/03-GT-016-2019 Date: 2021-02-01
1. Manual Introduction
Thanks for choosing Solar PV modules from Risen Energy Co., Ltd (hereinafter called Risen).
In order to ensure that the PV modules are installed correctly, please read the following installation manual
carefully before modules are installed and used.
Please let the well trained professional to engage the PV module’s installation, running and maintenance
due to these works are based on the professional knowledge. The personnel for the installation should be
familiar with the mechanical and electrical requirements.
Please get contact with Risen After-service Department ([e-mail]) or Risen local
agency if you want to get more details or there is any question.
2. Applicable Products
Risen’s photovoltaic solar module is a DC power supply, which has the character of high reliability and
nearly no-maintenance. It can be used in power systems of remote areas, home power systems, renewable
energy vehicles, hydropower stations, water pumps, communication system or constitute solar photovoltaic
power station directly. These systems not only can be used by battery, but also can be used by
grid-connection directly without battery.
This document is applicable to the following PV Solar Modules types:
Monofacial
modules
RSM60-6-xxxP/M
RSM72-6-xxxP/M
RSM120-6-xxxP/M
RSM144-6-xxxP/M
RSM132-6-xxxP/M
RSM156-6-xxxP/M
RSM120-7-xxxP/M
RSM144-7-xxxP/M
RSM120-6-xxxMB
RSM132-6-xxxMB
RSM144-6-xxxMB
RSM40-8-xxxP/M
RSM40-8-xxxMB
RSM90-8-xxxP/M
RSM110-8-xxxP/M
RSM120-8-xxxP/M
RSM132-8-xxxP/M
RSM150-8-xxxP/M
RSM120-9-xxxP/M
RSM132-9-xxxP/M
RSM144-9-xxxP/M
Monofacial
modules-double
glass
RSM60-6-xxx P/MDG
RSM72-6-xxx P/MDG
RSM120-6-xxxP/MDG
RSM132-6-xxxP/MDG
RSM144-6-xxxP/MDG
Bifacial module
RSM60-6-xxx BMDG
RSM72-6-xxx BMDG
RSM120-6-xxx BMDG
RSM132-6-xxx BMDG
RSM144-6-xxx BMDG
RSM144-6-xxx
BMDGZ
RSM120-7-xxxBMDG
RSM144-7-xxxBMDG
RSM144-7-xxx
BMDGZ
RSM90-8-xxxBMDG
RSM110-8-xxxBMDG
RSM120-8-xxxBMDG
RSM132-8-xxxBMDG
RSM150-8-xxxBMDG
RSM120-9-xxxBMDG
RSM132-9-xxxBMDG
RSM144-9-xxxBMDG

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HIT- Bifacial
module
RSM60-6-xxx BHDG
RSM72-6-xxx BHDG
RSM120-6-xxx BHDG
RSM132-6-xxx BHDG
RSM144-6-xxx BHDG
RSM156-6-xxx BHDG
The Solar PV modules described in this manual are terrestrial used only, cannot be used in space. The high
altitude influence to module operation should be considered when the modules are installed in high altitude
area.。
3. Warning
Please read and understand all the safety cautions before the PV module installation, wiring, operation and
maintenance. When exposed to the sun light or other light sources directly, the PV modules will generate
the Direct Current, there will be the risk to cause people death when touching the electrical part like the
connectors/terminals no matter whether the modules are connected or not
4. Safety Cautions
In the installation and maintenance, all the Safety Cautions mentioned in this manuals should be followed,
in the meantime, all the requirements defined by local law, authority agency or government should be
followed.
Failed to follow this manual or the above rules/law will cause the fail of our Limited Warranty to the
modules.
Please get contact with local authority agency to confirm if the installation is legally allowed and meets
the installation inspection requirements before installing the PV system.
When designing the PV system, please be sure to consider about the voltage change under different
temperatures (please check the temperature coefficients of all PV modules, when the temperature
drops, the variable output voltage of the module will rise).
The shading on the module surface will affect the power generation much, the module should be
installed in the place where the module cannot be shadowed totally (such as the shadow from building,
chimney and tree etc.), and even the partially shading (such as the dirt, snow and aerial wire etc.)
should be avoided.
The detail parameter can be get from the official module datasheet from our website
(www.risenenergy.com)

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RS/03-GT-016-2019 Date: 2021-02-01
The modules should be kept inside the original packaging before installation. In the transportation and
storage period, please do NOT damage the packaging. The packaging cannot be opened unless at the
installation site. It is recommended to open the packaging according to the opening procedure and
handle this procedure carefully. It is forbidden to let the packaged module dropped directly.
Please ensure the correct and proper method of transportation and installation, otherwise it could
cause the module damage.
The maximum limit of the stack layer is defined in the outer packaging carton box, please do NOT stack
the modules more than this limit. Before opening the packaging, Please keep it in a ventilated,
rainproof and dry place.
It is prohibited to stand, climb, walk and jump on the unpacked packaging.
To avoid damaging the module and to avoid affecting the module safety, please never put any heavy or
sharp objects on the front and rear surface of the module at any time.
When open the packing box, please use the professional and proper tools which can avoid the inclining
and dropping of the module. It is forbidden to put the module in a place without any supports or fixtures.
Never handle and move the module via the cable or the J-Box at any time. At least 2 personnel with
non-slip gloves are required to handle one module at the same time. Do NOT carry the module via
overhead and do NOT handle the stacked modules for moving.
Please store the modules in a ventilated, rainproof and dry place when the temporary storage is
needed.
Please ensure all the modules and electrical contact parts are clean and dry in the installation.
Do NOT install any module when it is raining, snowing and strong windy.
Artificially concentrated sunlight shall NOT be directed on the module.
Use durable, rust-resistant and UV-resistant materials to fabricate the module bracket structures which
have been tested, certified and approved.
When the modules were installed on the brackets, the brackets structure should have the ability to bear
the wind load and snow load at site. And please ensure these load will not exceed the maximum load
design of the module.

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RS/03-GT-016-2019 Date: 2021-02-01
The modules with the glass broken or the back-sheet damage cannot be repaired and CANNOT be
used, there will be the electrical shock risk in case to touch the surface or frame of these kind of
modules. Do NOT try to disassemble the module, and do NOT remove or damage the module
nameplate and any other parts of the module.
It is FORBIDDEN to stand on the modules in the installation progress, and do NOT damage or scratch
the glass surface of the module.
Do NOT apply any paint or glue to the module glass surface.
The Solar PV modules will generate the electrical power when exposed to the sunlight, and this power
is sufficient to cause fatal electrical shock and burning risk. Only the authorized personnel who is
professional trained can close to the solar PV module.
To avoid the electrical shock and burning risk, the opaque material can be used to cover the modules in
the installation.
To avoid the electrical shock risk by damaged module, please do NOT wear metal objects such as ring,
watch, ear ring and nose ring in the term of the installation and maintenance.
Do NOT disconnect any electrical connections or unplug any connectors under circuit load.
In order to prevent the degradation of the module insulation ability, please avoid scratching and cutting
any cables or connectors.
Use well insulated tools in accordance with relevant electrical installation standards. Keep children
away from the installation site during transportation and assembly.
Installation shall comply with local safety regulations (e.g., safety regulations, plant operation
regulations), including wires and cables, connectors, charging controllers, inverters, batteries,
rechargeable batteries, etc.
Under the requirements of the NEC (National Electrical Code), the maximum system voltage shall not
be higher than 1000V or 1500V. And the actual system voltage is specified on the nameplate of the
module you are using.
Under normal conditions, a mono-facial dual glass PV module is likely to experience conditions that
produce more current and/ or voltage than reported at standard test conditions. The requirements of

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RS/03-GT-016-2019 Date: 2021-02-01
the National Electrical Code (NEC) in Article 690 shall be followed to address these increased outputs.
In installations not under the requirements of the NEC, the values of Isc and Voc marked on this
module should be multiplied by a factor of 1.25 when determining module voltage ratings, conductor
ampacities, overcurrent device ratings, and size of controls connected to the PV output; for bifacial dual
glass module, additional factor of 1.1 should be multiplied at the same time.
Risen Solar PV module is designed according to the IEC61215 and IEC61730, The application level is
Class A, which can be used in systems operating at greater than 50 V DC or 240 W, where general
contact access is anticipated, and Risen module also passed the IEC61730-1 and IEC61730-2, it
meets the requirements of safety class Ⅱ.
Comply with electrical specification - part 1- electrical equipment safety standard CSA C22.1-12-2012.
Modules with exposed conductive parts should be grounded according to the instructions in the
installation manual and the electrical specifications required by local regulations，For use in regions or
countries where UL1703 is required, it must comply with the requirements of the U.S. National
Electrical Code or it will be considered a violation of UL1703.Please consult with local authorities for
the requirements on installation methods and fire safety of buildings.
Assess the fire rating of the system according to the condition of the roof and mounting brackets,
subject to local electrical safety regulations. A suitable layer of fireproof material for this class shall be
covered and the ventilation should be maintained.
The difference of the roof structure and installation method will affect the fire safety performance, and
unappropriated installation will take the risk to cause the fire. In order to ensure the fire rating of the
roof, the minimum distance between the module frame and the roof surface is 115mm, and appropriate
modules such as fuses, circuit breakers and ground connectors should be used according to local
electrical safety regulations.
Observe the safety precautions of the module installation manual. If the modules are installed on the
roof, ensure that the roof structure is reasonable. In addition, the installation of any roof modules must
be sealed to prevent leakage and to ensure the fire rating levels. The accumulation of dust on the
modules surface will impair the performance of the modules. During the installation, the module tilt

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RS/03-GT-016-2019 Date: 2021-02-01
angle should be maintained at more than 10° to allow the rain to wash away the dust, while the module
with too small tilt angle requires more frequent cleaning.
Please do NOT operate any devices at the place where is closed to the flammable gas.
5. Unloading, Transportation and Storage
5.1. Markers on outer packaging
5.2. Unloading cautions
Discarded at will of the module
is forbidden and require special
recycling
Modules shall be kept dry, NOT
exposing to the rain or moisture.
Modules in carton are fragile, which
shall be handled with care
Do not exceed the maximum
number of layers of the logo
printed on the outer box when
stacking modules.
The packaging shall be transported
upright.
The packaging material can be
recycled.