RITE-HITE FASTRAX CLEAN User manual

FASTRAX®CLEAN
PRINTED IN U.S.A. Publication No. FasTraxCLE
email: [email protected] April 2014
This Manual Covers Doors Shipped = > 6/20/2012 - Revised i-Comm board.
Refer to FasTraxCLB for doors prior.
This manual to remain with the door:
Date Installed:____________________

CHAPTER 1
GETTING STARTED . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
MOUNTING METHODS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
CHAPTER 2
LOWER TRACK W/RADIAL INSTALLATION . . . . . . . . . . . . . . . . . . .6
DRIVE TUBE INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
UPPER TRACK W/NON RADIAL INSTALLATION . . . . . . . . . . . . . . .9
MOTOR / ENCODER INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . .11
CHAPTER 3
ELECTRICAL INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13
ENCODER SETUP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15
I-COMM SETUP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17
INVERTER PROGRAMMING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23 .
CHAPTER 4
CURTAIN INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26
CHAPTER 5
FINAL CHECKLIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .28
TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .30
MAINTENANCE SCHEDULE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .32
VIRTUAL VISION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .34
CHAPTER 6
ELECTRICAL DRAWINGS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .36
CHAPTER 7
EXPLODED VIEWS WITH PART NUMBERS . . . . . . . . . . . . . . . . . .41
CHAPTER 8
ARCHITECTURAL DRAWINGS . . . . . . . . . . . . . . . . . . . . . . . . . . . . .48
WARRANTY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
NOTICE TO USER
Our mission is to “Improve Industrial Safety, Security and
Productivity Worldwide Through Quality and Innovation.”
Thank you for purchasing the FasTrax®CL door from
RITE-HITE DOORS, INC. The FasTrax CL door is a unique
fabric door that can be transformed to fit most opening
configurations while helping to keep different atmospheres
separate.
This manual should be thoroughly read and understood before
beginning the installation, operation or servicing of this door.
This owners manual MUST be stored near the door.
Complete final checklist prior to leaving site.
RITE-HITE DOORS, INC. reserves the right to modify the
electrical and architectural drawings in this manual as well as
the actual parts used on this product are subject to
manufacturing changes and may be different than shown in this
manual. Due to unique circumstances with varying
requirements, separate prints may be included with the unit.
The information contained in this manual will allow you to
operate and maintain the door in a manner which will insure
maximum life and trouble free operation. The serial # for your
door is located on a label on the side of the control box and
lower track.
Your local RITE-HITE DOORS, INC. Representative provides
the Planned Maintenance Program (P.M.P.) which can be fitted
to your specific operation. If any procedures for the installation,
operation or maintenance of the FasTrax CL have been left out
of this manual or are not complete, or have suggestions,
contact RITE-HITE DOORS, INC. Technical Support at 1-563-
589-2722.
SPECIAL FEATURES
- i-COMM™ Universal Controller - Adjustable Speeds
- Heavy-Duty Industrial Materials - No Springs, Pulleys or Weights
- Soft-Edge™ Technology - I-Zone™ Area Detection System
- Flexible “You Build It” Track Design
RECOMMENDED SERVICE PARTS
Rubber Motor Bumper 15250083 (2)
Fuse, 1 Amp, 250V, Time Delay 51000002 (2)
Fuse, 2 Amp, 250V, Time Delay 51000005 (2)
Kit, Drive Sphere, Qty 10 53700561 (2)
Encoder Assembly 53700740 (1)
Photoeye Source 63900055 (1)
Photoeye Receiver 63900056 (1)
Encoder Sprocket, 1” ID 70800047 (1)
Encoder Sprocket, 5/16” ID 70800048 (1)
Encoder Chain 16600064 (2’)
INSTALLATION TOOLS REQUIRED
- 25’ Tape measure - Hydro / Laser Level
- 6’ Carpenters level - Ladder (8’)
- Scissors Lift - 1/2”, 9/16”, 3/4” Socket/wrench
- Plumb Bob - “C” Clamps
- Hammer Drill - Drill (cordless or electric)
- Drill Bits - Phillips Bit for Drill
- Square - Wire Strippers
- Allen Wrench Set (1/8”,5/32”,3/16”,2mm)
- Small/Medium Straight/Phillips Screwdrivers
Stainless steel mounting hardware provided by others.
LOCKOUT/TAGOUT PROCEDURES
The Occupational Safety and Health Administration requires
that, in addition to posting safety warnings and barricading the
work area, the power supply has been locked in the OFF
position or disconnected. It is mandatory that an approved
lockout device is utilized. An example of a lockout device is
illustrated. The proper lockout procedure requires that the
person responsible for the repairs is the only person who has
the ability to remove the lockout device.
In addition to the lockout device, it is also a requirement to tag
the power control in a manner that will clearly note that repairs
are under way and state who is
responsible for the lockout
condition. Tagout devices have
to be constructed and printed so
that exposure to weather
conditions or wet and damp
locations will not cause the tag
to deteriorate or become
unreadable.
RITE-HITE Corporation does
not recommend any particular
lockout device, but recommends
the utilization of an OSHA
approved device (refer to OSHA
regulation 1910.147). RITE-
HITE Corporation also
recommends the review and
implementation of an entire
safety program for the Control
of Hazardous Energy
(Lockout/Tagout). These
regulations are available
through OSHA publication 3120.
2PUB. NO. FASTRAXCLE APRIL 2014
FASTRAX®CL
TABLE OF CONTENTS

It is important to verify the following basic information
before starting with the installation.
TO PREVENT DAMAGE TO CONTENTS, STORE DRY
BETWEEN 40° AND 80° F [4° and 27° C].
1. Alternate dimensions in brackets are in [millimeters].
2. Match control box serial number with track serial number.
3. Make sure that you are working at the correct location and
that you have any required work permits.
4. Inspect the site to make sure that there are no overhead
obstructions (sprinkler pipes, HVAC systems, electrical
supply lines, etc.) that might interfere with the installation.
5. Detour material handling equipment during the installation.
6. Make sure that the electrician is ready to bring the correct
electrical power supply to the door control box.
7. Make sure that the electrical power can be shut off
without interfering with other plant operations.
8. Move the door crate as close to the opening as possible.
9. Install optional equipment after verifying door operation.
NOTE: Electrical prints included in the parts or control
box, supersede any prints included in this owners
manual on Pages 38-42. Always check for electrical
prints.
PUB. NO. FASTRAXCLE APRIL 2014 3
FASTRAX®CL
CHAPTER 1 - GETTING STARTED
Make sure to barricade the door opening on both sides to prevent
unauthorized use until the door has been completely installed.
CAUTION !!!
!
When working with electrical or electronic controls, make sure
that the power source has been locked out and tagged according
to OSHA regulations and approved local electrical codes.
DANGER !!!
!
Door Opening Width
Outside dimension of lower tracks should be:
1/2 O.D.W. + 4 3/8" [111] from centerline
or O.D.W. + 8 3/4" [222] overall, ±1/8” [3]
3.2
Max 3” [76]
jamb wrap for
lower track
clearance
Min 4 1/2” [114] jamb wrap required for lower track welding
Min 6 1/2” [165] support required for upper track welding
Getting Started
3/4”
Stand-off
5 1/2”
High Side
3.1 For space clearance
requirements, see
Architectural drawings
on Pages 50 - 63.
Low Side
Step 1
Measure Door Opening
Width at the top
Step 2
Measure Door Opening
Width at the floor
Step 3
Measure Door
Opening Height
at left side
Step 4
Measure Door
Opening Height
at right side
Step 6
Surface MUST
be flat, smooth
and collinear with
opposite side
Step 7
Using a 6’ [1829]
carpenter’s level, verify
that the door jambs and
header are plumb and
perpendicular.
Step 5
Dimensions from Steps 1 - 4
should be within ± 1/2" [13]
of the dimensions listed on
the serial number label.
If the measurements do not
agree, STOP! Contact your
RITE-HITE DOORS, INC.
representative.
Step 8
Using a laser level, place a mark where the laser is sighted on
each side of the jamb to determine if the floor is level. Measure
both sides from floor to the mark and if the floor is not level to
within 1/8" [3], shim under the sideframe that will be located on
the “Low Side” (greatest measurement) of the door opening.

4PUB. NO. FASTRAXCLE APRIL 2014
FASTRAX®CL
CHAPTER 1 - SUGGESTED MOUNTING METHODS
Acceptable Anchor Types
These anchor types provide the necessary strength for secure attachment of the unit to the building wall.
Note: Length of anchor should be long enough to engage concrete structure by a minimum of 2”. Length should be
increased to allow anchor to extend through any brick or aggregate fascia on exterior into concrete structure a min. of 2”.
Unacceptable Anchor Types
These anchor types are not strong enough for this application and do not provide the ability to tightly secure the unit to the building wall.
Acceptable Fasteners
Threaded rod can be used and cut to length in the field to suit the
application.
Hex head bolts can be used, but length must be determined ahead of time
to ensure fasteners will work with application.
Sleeve Anchor Wedge Anchor
Hammer Anchor Expansion Anchor
Stud Anchor
Wall Sleeve - 3/8” ID Ø
1/8” x 6” Ø Back Plate
Suggested Mounting Methods For Walls
3/8” [10] Minimum fastener
1/4” [6] Minimum fasteners
required on lower track
with thru-bolts a minimum
of every 4’ [1219]
TYPICAL FASTENER SPACING
Should the wall be constructed of wood,
masonry block or insulation.
Typically sideframes on doors are
required to be thru-bolted a minimum of
every 4’ [1219] with lag screws filling in
the remaining holes. Should a door fail to
open when a vehicle is approaching the
non-mounted side and impact the door,
the fastening method must hold to
prevent the door from coming off the wall.
This is the responsibility of the installer.
Header
Sideframe

CHAPTER 1 - SUGGESTED MOUNTING METHODS
PUB. NO. FASTRAXCLE APRIL 2014 5
FASTRAX®CL
Ribbed Metal Walls
Drywalls
Block Walls
Insulated Panel Walls
Concrete Walls Steel Member
Building Structural Member
Angle Bracket (Supplied by Others)
2”x6” [51x152] or Structural Steel
Channel Backer (Supplied by Others)
Corrugated Metal Siding
Filler Board Ordered Through
Rite-Hite or Supplied by Others
Insulation Drywall
Wall Sleeve
5/16” [8] Minimum
Steel Member
Sideframe
Minimum Fasteners Required
3/8” [10] for Header Bracket
1/4” [6] for Sideframe
Fasteners (Supplied by Others)
Flat Space Required: 4 1/2” [114]
Minimum 1/8” x 6”ø [6x152]
Backer Plate (Supplied by Others)
Sideframe
Minimum Fasteners Required
3/8” [10] for Header Bracket
1/4” [6] for Sideframe
Fasteners (Supplied by Others)
Filler Board Ordered Through
Rite-Hite or Supplied by Others
Sideframe
Minimum Fasteners Required
3/8” [10] for Header Bracket
1/4” [6] for Sideframe
Fasteners (Supplied by Others)
Flat Space Required:
3 3/4” [95] Standard
4” [102] Stainless
Minimum 1/8” x 6”ø [6x152]
Backer Plate (Supplied by Others)
Sideframe
Minimum Fasteners Required
3/8” [10] for Header Bracket
1/4” [6] for Sideframe
Fasteners (Supplied by Others)
Minimum 1/8” x 6”ø [6x152]
Backer Plate (Supplied by Others)
Sideframe
Minimum Fasteners Required
3/8” [10] for Header Bracket
1/4” [6] for Sideframe
Fasteners (Supplied by Others)
Sideframe
Minimum Fasteners Required
3/8” [10] for Header Bracket
1/4” [6] for Sideframe
Fasteners (Supplied by Others)
Filler Board Ordered Through
Rite-Hite or Supplied by Others
Flat Space Required: 4 1/2” [114]
Flat Space Required: 4 1/2” [114]
Flat Space Required: 4 1/2” [114]
Flat Space Required: 4 1/2” [114]
3 5/8” [92]
3 5/8” [92]
3 5/8” [92]
3 5/8” [92]
3 5/8” [92]
3 5/8” [92]

6PUB. NO. FASTRAXCLE APRIL 2014
FASTRAX®CL
CHAPTER 2 - LOWER TRACK WITH RADIAL
Optional Plastic Lumber.
If not present, proceed
to Figure 6.2.
6.1
Ordered Door Width
Door
Ordered
Height
Ordered
Door
Height
+ 28 1/2”
[724]
Stainless fasteners are included to
mount the door to the plastic
lumber, but thru bolt or anchors for
mounting to the wall are optional.
Radials are shipped loose and must
be attached to the lower track.
6.2

PUB. NO. FASTRAXCLE APRIL 2014 7
FASTRAX®CL
CHAPTER 2 - LOWER TRACK WITH RADIAL
Non-Drive track - header
plate MUST be fastened in
all three locations
7.2
Bracket is sloted for
adjustment. If welding (TIG)
lower tracks, remove plastic
extrusions. Tracks MUST be
welded a minimum of bottom
middle and top with a distance
no greater than 4’ [1219] between
welds. Stand-offs are required for
proper spacing of door to wall.
Use caution near photoeyes,
cables and junction box.
U.S.D.A. requires TIG welding
7.3 Drive Track - header
plate MUST be fastened
in all three locations
Lower tracks MUST be
fastened a minimum of
bottom, middle and top, with
no distance greater than
4’ [1219] between fasteners.
Lower tracks MUST be
fastened a minimum of
bottom, middle and top, with
no distance greater than
4’ [1219] between fasteners.
It is imperative that the tracks be mounted at the proper
width. If mounted too wide, excess wear is placed on the
drive spheres. If too narrow, the curtain may appear wavy
or crease in the center.
IMPORTANT!!!
Plate MUST be
Either Stainless,
or a Non-
Ferrous Material
7.4
Lower Track

8PUB. NO. FASTRAXCLE APRIL 2014
FASTRAX®CL
CHAPTER 2 - DRIVE TUBE
Equal distance both sides
8.4
Drive Tube
Lock set screws on
bearings (50 in/lbs) on
both sides after centering.
Lock collar on non-drive
side can then be locked
also (115 in/lbs)
Optional upper
stand-off caps for
sheet metal walls
8.1
Remove collar
prior to
installing motor
Longer
shaft on
drive side
Optional lower
stand-off caps for
sheet metal walls
8.2
LINTEL ROLLER
Jamb
Curtain
Vision
8.4
Vision
Place curtain so the vision is at the lintel.
Place a mark on the wall at the center of
visions and install lintel roller.
If no vision, space evenly.
DO NOT place over vision area.
Step 10: Bracket mounted on
front face of jamb
with bottom of roller
flush with jamb.
DO NOT install on
underside of jamb.
Vision
Top of lintel
Bottom

CHAPTER 2 - UPPER TRACK WITH NON - RADIAL
PUB. NO. FASTRAXCLE APRIL 2014 9
FASTRAX®CL
9.1 Upper Track Spreader Bar
MUST be utilized to assure
proper track spacing to prevent
the curtain from binding.
Upper Vertical Track
** Lightly lubricate the
upper tracks with the
mineral oil provided
when installing track.
When completed,
leave bottle with door. Upper Track Wall
Mounting Bracket
Upper Track

10 PUB. NO. FASTRAXCLE APRIL 2014
FASTRAX®CL
CHAPTER 2 - UPPER TRACK WITH NON - RADIAL
Upper Track Center
Wall Mount Bracket
Upper Track Top
Wall Mount Bracket
Lower to Upper
Track Splice
Upper Track Top
Wall Mount Bracket
10.1
10.4
10.3
10.2