RITE-HITE FASTRAX CLEAN User manual

FASTRAX®CLEAN
PRINTED IN U.S.A. Publication No. FasTraxCLE
email: [email protected] April 2014
This Manual Covers Doors Shipped = > 6/20/2012 - Revised i-Comm board.
Refer to FasTraxCLB for doors prior.
This manual to remain with the door:
Date Installed:____________________

CHAPTER 1
GETTING STARTED . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
MOUNTING METHODS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
CHAPTER 2
LOWER TRACK W/RADIAL INSTALLATION . . . . . . . . . . . . . . . . . . .6
DRIVE TUBE INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
UPPER TRACK W/NON RADIAL INSTALLATION . . . . . . . . . . . . . . .9
MOTOR / ENCODER INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . .11
CHAPTER 3
ELECTRICAL INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13
ENCODER SETUP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15
I-COMM SETUP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17
INVERTER PROGRAMMING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23 .
CHAPTER 4
CURTAIN INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26
CHAPTER 5
FINAL CHECKLIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .28
TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .30
MAINTENANCE SCHEDULE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .32
VIRTUAL VISION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .34
CHAPTER 6
ELECTRICAL DRAWINGS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .36
CHAPTER 7
EXPLODED VIEWS WITH PART NUMBERS . . . . . . . . . . . . . . . . . .41
CHAPTER 8
ARCHITECTURAL DRAWINGS . . . . . . . . . . . . . . . . . . . . . . . . . . . . .48
WARRANTY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
NOTICE TO USER
Our mission is to “Improve Industrial Safety, Security and
Productivity Worldwide Through Quality and Innovation.”
Thank you for purchasing the FasTrax®CL door from
RITE-HITE DOORS, INC. The FasTrax CL door is a unique
fabric door that can be transformed to fit most opening
configurations while helping to keep different atmospheres
separate.
This manual should be thoroughly read and understood before
beginning the installation, operation or servicing of this door.
This owners manual MUST be stored near the door.
Complete final checklist prior to leaving site.
RITE-HITE DOORS, INC. reserves the right to modify the
electrical and architectural drawings in this manual as well as
the actual parts used on this product are subject to
manufacturing changes and may be different than shown in this
manual. Due to unique circumstances with varying
requirements, separate prints may be included with the unit.
The information contained in this manual will allow you to
operate and maintain the door in a manner which will insure
maximum life and trouble free operation. The serial # for your
door is located on a label on the side of the control box and
lower track.
Your local RITE-HITE DOORS, INC. Representative provides
the Planned Maintenance Program (P.M.P.) which can be fitted
to your specific operation. If any procedures for the installation,
operation or maintenance of the FasTrax CL have been left out
of this manual or are not complete, or have suggestions,
contact RITE-HITE DOORS, INC. Technical Support at 1-563-
589-2722.
SPECIAL FEATURES
- i-COMM™ Universal Controller - Adjustable Speeds
- Heavy-Duty Industrial Materials - No Springs, Pulleys or Weights
- Soft-Edge™ Technology - I-Zone™ Area Detection System
- Flexible “You Build It” Track Design
RECOMMENDED SERVICE PARTS
Rubber Motor Bumper 15250083 (2)
Fuse, 1 Amp, 250V, Time Delay 51000002 (2)
Fuse, 2 Amp, 250V, Time Delay 51000005 (2)
Kit, Drive Sphere, Qty 10 53700561 (2)
Encoder Assembly 53700740 (1)
Photoeye Source 63900055 (1)
Photoeye Receiver 63900056 (1)
Encoder Sprocket, 1” ID 70800047 (1)
Encoder Sprocket, 5/16” ID 70800048 (1)
Encoder Chain 16600064 (2’)
INSTALLATION TOOLS REQUIRED
- 25’ Tape measure - Hydro / Laser Level
- 6’ Carpenters level - Ladder (8’)
- Scissors Lift - 1/2”, 9/16”, 3/4” Socket/wrench
- Plumb Bob - “C” Clamps
- Hammer Drill - Drill (cordless or electric)
- Drill Bits - Phillips Bit for Drill
- Square - Wire Strippers
- Allen Wrench Set (1/8”,5/32”,3/16”,2mm)
- Small/Medium Straight/Phillips Screwdrivers
Stainless steel mounting hardware provided by others.
LOCKOUT/TAGOUT PROCEDURES
The Occupational Safety and Health Administration requires
that, in addition to posting safety warnings and barricading the
work area, the power supply has been locked in the OFF
position or disconnected. It is mandatory that an approved
lockout device is utilized. An example of a lockout device is
illustrated. The proper lockout procedure requires that the
person responsible for the repairs is the only person who has
the ability to remove the lockout device.
In addition to the lockout device, it is also a requirement to tag
the power control in a manner that will clearly note that repairs
are under way and state who is
responsible for the lockout
condition. Tagout devices have
to be constructed and printed so
that exposure to weather
conditions or wet and damp
locations will not cause the tag
to deteriorate or become
unreadable.
RITE-HITE Corporation does
not recommend any particular
lockout device, but recommends
the utilization of an OSHA
approved device (refer to OSHA
regulation 1910.147). RITE-
HITE Corporation also
recommends the review and
implementation of an entire
safety program for the Control
of Hazardous Energy
(Lockout/Tagout). These
regulations are available
through OSHA publication 3120.
2PUB. NO. FASTRAXCLE APRIL 2014
FASTRAX®CL
TABLE OF CONTENTS

It is important to verify the following basic information
before starting with the installation.
TO PREVENT DAMAGE TO CONTENTS, STORE DRY
BETWEEN 40° AND 80° F [4° and 27° C].
1. Alternate dimensions in brackets are in [millimeters].
2. Match control box serial number with track serial number.
3. Make sure that you are working at the correct location and
that you have any required work permits.
4. Inspect the site to make sure that there are no overhead
obstructions (sprinkler pipes, HVAC systems, electrical
supply lines, etc.) that might interfere with the installation.
5. Detour material handling equipment during the installation.
6. Make sure that the electrician is ready to bring the correct
electrical power supply to the door control box.
7. Make sure that the electrical power can be shut off
without interfering with other plant operations.
8. Move the door crate as close to the opening as possible.
9. Install optional equipment after verifying door operation.
NOTE: Electrical prints included in the parts or control
box, supersede any prints included in this owners
manual on Pages 38-42. Always check for electrical
prints.
PUB. NO. FASTRAXCLE APRIL 2014 3
FASTRAX®CL
CHAPTER 1 - GETTING STARTED
Make sure to barricade the door opening on both sides to prevent
unauthorized use until the door has been completely installed.
CAUTION !!!
!
When working with electrical or electronic controls, make sure
that the power source has been locked out and tagged according
to OSHA regulations and approved local electrical codes.
DANGER !!!
!
Door Opening Width
Outside dimension of lower tracks should be:
1/2 O.D.W. + 4 3/8" [111] from centerline
or O.D.W. + 8 3/4" [222] overall, ±1/8” [3]
3.2
Max 3” [76]
jamb wrap for
lower track
clearance
Min 4 1/2” [114] jamb wrap required for lower track welding
Min 6 1/2” [165] support required for upper track welding
Getting Started
3/4”
Stand-off
5 1/2”
High Side
3.1 For space clearance
requirements, see
Architectural drawings
on Pages 50 - 63.
Low Side
Step 1
Measure Door Opening
Width at the top
Step 2
Measure Door Opening
Width at the floor
Step 3
Measure Door
Opening Height
at left side
Step 4
Measure Door
Opening Height
at right side
Step 6
Surface MUST
be flat, smooth
and collinear with
opposite side
Step 7
Using a 6’ [1829]
carpenter’s level, verify
that the door jambs and
header are plumb and
perpendicular.
Step 5
Dimensions from Steps 1 - 4
should be within ± 1/2" [13]
of the dimensions listed on
the serial number label.
If the measurements do not
agree, STOP! Contact your
RITE-HITE DOORS, INC.
representative.
Step 8
Using a laser level, place a mark where the laser is sighted on
each side of the jamb to determine if the floor is level. Measure
both sides from floor to the mark and if the floor is not level to
within 1/8" [3], shim under the sideframe that will be located on
the “Low Side” (greatest measurement) of the door opening.

4PUB. NO. FASTRAXCLE APRIL 2014
FASTRAX®CL
CHAPTER 1 - SUGGESTED MOUNTING METHODS
Acceptable Anchor Types
These anchor types provide the necessary strength for secure attachment of the unit to the building wall.
Note: Length of anchor should be long enough to engage concrete structure by a minimum of 2”. Length should be
increased to allow anchor to extend through any brick or aggregate fascia on exterior into concrete structure a min. of 2”.
Unacceptable Anchor Types
These anchor types are not strong enough for this application and do not provide the ability to tightly secure the unit to the building wall.
Acceptable Fasteners
Threaded rod can be used and cut to length in the field to suit the
application.
Hex head bolts can be used, but length must be determined ahead of time
to ensure fasteners will work with application.
Sleeve Anchor Wedge Anchor
Hammer Anchor Expansion Anchor
Stud Anchor
Wall Sleeve - 3/8” ID Ø
1/8” x 6” Ø Back Plate
Suggested Mounting Methods For Walls
3/8” [10] Minimum fastener
1/4” [6] Minimum fasteners
required on lower track
with thru-bolts a minimum
of every 4’ [1219]
TYPICAL FASTENER SPACING
Should the wall be constructed of wood,
masonry block or insulation.
Typically sideframes on doors are
required to be thru-bolted a minimum of
every 4’ [1219] with lag screws filling in
the remaining holes. Should a door fail to
open when a vehicle is approaching the
non-mounted side and impact the door,
the fastening method must hold to
prevent the door from coming off the wall.
This is the responsibility of the installer.
Header
Sideframe

CHAPTER 1 - SUGGESTED MOUNTING METHODS
PUB. NO. FASTRAXCLE APRIL 2014 5
FASTRAX®CL
Ribbed Metal Walls
Drywalls
Block Walls
Insulated Panel Walls
Concrete Walls Steel Member
Building Structural Member
Angle Bracket (Supplied by Others)
2”x6” [51x152] or Structural Steel
Channel Backer (Supplied by Others)
Corrugated Metal Siding
Filler Board Ordered Through
Rite-Hite or Supplied by Others
Insulation Drywall
Wall Sleeve
5/16” [8] Minimum
Steel Member
Sideframe
Minimum Fasteners Required
3/8” [10] for Header Bracket
1/4” [6] for Sideframe
Fasteners (Supplied by Others)
Flat Space Required: 4 1/2” [114]
Minimum 1/8” x 6”ø [6x152]
Backer Plate (Supplied by Others)
Sideframe
Minimum Fasteners Required
3/8” [10] for Header Bracket
1/4” [6] for Sideframe
Fasteners (Supplied by Others)
Filler Board Ordered Through
Rite-Hite or Supplied by Others
Sideframe
Minimum Fasteners Required
3/8” [10] for Header Bracket
1/4” [6] for Sideframe
Fasteners (Supplied by Others)
Flat Space Required:
3 3/4” [95] Standard
4” [102] Stainless
Minimum 1/8” x 6”ø [6x152]
Backer Plate (Supplied by Others)
Sideframe
Minimum Fasteners Required
3/8” [10] for Header Bracket
1/4” [6] for Sideframe
Fasteners (Supplied by Others)
Minimum 1/8” x 6”ø [6x152]
Backer Plate (Supplied by Others)
Sideframe
Minimum Fasteners Required
3/8” [10] for Header Bracket
1/4” [6] for Sideframe
Fasteners (Supplied by Others)
Sideframe
Minimum Fasteners Required
3/8” [10] for Header Bracket
1/4” [6] for Sideframe
Fasteners (Supplied by Others)
Filler Board Ordered Through
Rite-Hite or Supplied by Others
Flat Space Required: 4 1/2” [114]
Flat Space Required: 4 1/2” [114]
Flat Space Required: 4 1/2” [114]
Flat Space Required: 4 1/2” [114]
3 5/8” [92]
3 5/8” [92]
3 5/8” [92]
3 5/8” [92]
3 5/8” [92]
3 5/8” [92]

6PUB. NO. FASTRAXCLE APRIL 2014
FASTRAX®CL
CHAPTER 2 - LOWER TRACK WITH RADIAL
Optional Plastic Lumber.
If not present, proceed
to Figure 6.2.
6.1
Ordered Door Width
Door
Ordered
Height
Ordered
Door
Height
+ 28 1/2”
[724]
Stainless fasteners are included to
mount the door to the plastic
lumber, but thru bolt or anchors for
mounting to the wall are optional.
Radials are shipped loose and must
be attached to the lower track.
6.2

PUB. NO. FASTRAXCLE APRIL 2014 7
FASTRAX®CL
CHAPTER 2 - LOWER TRACK WITH RADIAL
Non-Drive track - header
plate MUST be fastened in
all three locations
7.2
Bracket is sloted for
adjustment. If welding (TIG)
lower tracks, remove plastic
extrusions. Tracks MUST be
welded a minimum of bottom
middle and top with a distance
no greater than 4’ [1219] between
welds. Stand-offs are required for
proper spacing of door to wall.
Use caution near photoeyes,
cables and junction box.
U.S.D.A. requires TIG welding
7.3 Drive Track - header
plate MUST be fastened
in all three locations
Lower tracks MUST be
fastened a minimum of
bottom, middle and top, with
no distance greater than
4’ [1219] between fasteners.
Lower tracks MUST be
fastened a minimum of
bottom, middle and top, with
no distance greater than
4’ [1219] between fasteners.
It is imperative that the tracks be mounted at the proper
width. If mounted too wide, excess wear is placed on the
drive spheres. If too narrow, the curtain may appear wavy
or crease in the center.
IMPORTANT!!!
Plate MUST be
Either Stainless,
or a Non-
Ferrous Material
7.4
Lower Track

8PUB. NO. FASTRAXCLE APRIL 2014
FASTRAX®CL
CHAPTER 2 - DRIVE TUBE
Equal distance both sides
8.4
Drive Tube
Lock set screws on
bearings (50 in/lbs) on
both sides after centering.
Lock collar on non-drive
side can then be locked
also (115 in/lbs)
Optional upper
stand-off caps for
sheet metal walls
8.1
Remove collar
prior to
installing motor
Longer
shaft on
drive side
Optional lower
stand-off caps for
sheet metal walls
8.2
LINTEL ROLLER
Jamb
Curtain
Vision
8.4
Vision
Place curtain so the vision is at the lintel.
Place a mark on the wall at the center of
visions and install lintel roller.
If no vision, space evenly.
DO NOT place over vision area.
Step 10: Bracket mounted on
front face of jamb
with bottom of roller
flush with jamb.
DO NOT install on
underside of jamb.
Vision
Top of lintel
Bottom

CHAPTER 2 - UPPER TRACK WITH NON - RADIAL
PUB. NO. FASTRAXCLE APRIL 2014 9
FASTRAX®CL
9.1 Upper Track Spreader Bar
MUST be utilized to assure
proper track spacing to prevent
the curtain from binding.
Upper Vertical Track
** Lightly lubricate the
upper tracks with the
mineral oil provided
when installing track.
When completed,
leave bottle with door. Upper Track Wall
Mounting Bracket
Upper Track

10 PUB. NO. FASTRAXCLE APRIL 2014
FASTRAX®CL
CHAPTER 2 - UPPER TRACK WITH NON - RADIAL
Upper Track Center
Wall Mount Bracket
Upper Track Top
Wall Mount Bracket
Lower to Upper
Track Splice
Upper Track Top
Wall Mount Bracket
10.1
10.4
10.3
10.2

PUB. NO. FASTRAXCLE APRIL 2014 11
FASTRAX®CL
CHAPTER 2 - MOTOR / ENCODER
Slide on lock collar
after motor (115 in/lbs)
Adjust bumpers to remove excess
motor movement.
When finished tighten lock nut.
Tighten Lock
Collar (115 in/lbs)
Attach Encoder to
gearbox bracket. If
Encoder is removed,
tighten to 14 in/lbs.
Attach chain to
motor bracket
Slide sprocket onto shaft
and tighten to (5 in/lbs)
3/32” Allen Wrench
- DO NOT overtighten
Ground motor wire
connected here. Terminate
opposite end to junction box.
Route Encoder cable and
non-drive photoeye cable into upper
fitting on motor junction box.
See drawing on Page 38 for details.
Route both drive side receiver
photoeye cables and ground wire into
lower fitting on motor junction box.
See drawing on Page 38 for details.
Motor cable
See drawing on Page 38 for details.
Control Box Conduit
See drawing on
Page 38 for details.
Motor / Encoder
11.1
11.2

12 PUB. NO. FASTRAXCLE APRIL 2014
FASTRAX®CL
CHAPTER 2 - PHOTOEYES
Route photoeye
wires from non-drive
lower track junction
box to junction box
on motor.
See drawing on
Page 36 for details.
Route non-drive photoeye
cable from non-drive lower
track junction box to junction
box on motor.
Tie ends of cable on outside
of radials to hold in place.
Encoder Cover for
Doors < 8’-0” Height
12.1
12.3
12.2

1. It is the responsibility of the end user to provide electrical
service up to the control box with proper branch service
protection and an approved means of disconnect.
2. The incoming power terminals in the control box will not
accommodate wires larger than 12AWG. 20 or 30 Amp
service may be required for cable runs longer than 300’.
3. The control box is provided with class CC protective
fusing for the incoming power.
NOTE: Local electrical codes may require the use of rigid
conduit, rather than flexible conduit. If required,
remove the control cables from the furnished
flexible conduit, install the rigid conduit in its place
and rewire. Make sure to remove and replace the
conduit connector in the bottom of the control box.
4. Drill a hole for the power supply cable (by others) in
the bottom of the control box (hole is provided with
the Stainless Steel control box option) using the
proper connection to maintain the NEMA rating on the
enclosure. Incoming 3-phase power must connect into
fuse holder terminals F1, F2, and F3. Ground must attach
to the green/yellow terminal. All holes drilled through the
control box must be through the bottom of the box.
5. Route all field installed wires so that separation is
maintained between line voltage wires and low voltage
class II wiring. Electrical prints included in the control box
supersede any prints included in this owners manual on
Pages 38-42. Always check parts or control box for prints.
6. Confirm that lower photoeye activates X10 and the upper
activates X11, if not, reverse orange and white wires.
7. Run the door and preset the Encoder prior to attaching
the curtain.
PUB. NO. FASTRAXCLE APRIL 2014 13
FASTRAX®CL
A qualified electrician should install the wiring in accordance with
local and national electrical codes. Use lockout and tagout
procedures to avoid injury.
IMPORTANT!!!
When drilling holes in the box, DO NOT turn control box upside
down or go too deeply into the box. Damage or debris may fall
into electrical components causing failure or severe equipment
damage.
CAUTION !!!
!
To reduce risk of injury or death, an earth ground connection
MUST BE made to the green/yellow control box ground terminal. If
metal conduit is used as the ground connector, an N.E.C. approved
ground bushing and green/yellow wire MUST BE properly attached
to the conduit for connection to the ground terminal.
IMPORTANT!!!
In freezer and cooler applications where a conduit passes from a warm
to cold temperature zone, the conduit must be plugged with epoxy.
This will help prevent condensation from forming in the conduit. For
more information, see Section 300-7a of the National Electric Code.
IMPORTANT!!!
Route the control cable from
the motor to the conduit fitting
in the bottom of the control box.
13.1
The first time that the door system is operated, it may move in the
wrong direction if the incoming power phase is reversed. Be
prepared to turn the disconnect switch off if the door begins
closing instead of opening.
CAUTION !!!
!
Mount the control box
on a wall adjacent to the
door at approximately
54" above the floor level.
CHAPTER 3 - ELECTRICAL INSTALLATION
Rotate photoeye’s
into position
Brown Encoder wire is NOT used for a left hand drive door.
IMPORTANT!!!
13.2
Electrical
All control boxes should be
mounted on the warm side
regardless of door mount side.
Spacers are included to mount
control box away from the wall.

14 PUB. NO. FASTRAXCLE APRIL 2014
FASTRAX®CL
CHAPTER 3 - ELECTRICAL INSTALLATION
R
H1
H2H3H4
X3 X2 X1
CLASS II LOW VOLTAGE ONLY !
Incoming Power Terminals F1, F2, F3
for 230/460/400/575V 3Ø Configuration
Incoming Power Terminals F1, F2
for 220V 1Ø Configuration
Serial # Label
Serial #
Label
The i-COMM is used to control all
functions of the door.
Note label inside control box that is
a ready reference to the i-COMM
inputs and outputs, Page 15.
DO NOT DRILL HOLES ON TOP OF CONTROL BOX TO RUN CONDUIT, AS DUST PARTICLES
AND MOISTURE MAY CAUSE DAMAGE TO ELECTRICAL COMPONENTS.
THE SAFEST LOCATION IS AT THE BOTTOM. FAILURE TO DO SO, WILL VOID WARRANTY
WARNING!!!
!
Green Bold Dashed
Line Indicates Safe
Area for Drilling Holes
Red Bold Solid Line
Indicates Un-Safe
Area for Drilling Holes
Red Bold Solid Line
Indicates Un-Safe
Area for Drilling Holes
The green button opens and
resets the door after a fault. To
"OPEN", press and release the
button. The i-COMM will
automatically close the door
after the preset time has expired.
The red Disconnect Switch stops door
operation. The control is rotated to the
"ON" position for normal door operation.
To stop door operation rotate the control
to the "OFF" position.
Whenever the door operation is stopped
by using the disconnect switch, you must
do the following to resume operation.
1. Rotate the red disconnect switch
to the "ON" position.
2. Press the "OPEN/RESET" button
to reset and open the door.
Remove labels after installation is complete
14.1

PUB. NO. FASTRAXCLE APRIL 2014 15
FASTRAX®CL
CHAPTER 3 - ENCODER SETUP
Failure to properly ground encoder drain wires may
result in varying open and close stopping positions.
IMPORTANT!!!

16 PUB. NO. FASTRAXCLE APRIL 2014
FASTRAX®CL
CHAPTER 3 - ENCODER SETUP
MUST complete before operating door.
Operation of the door is not possible when using the menu system.
1. To enter the menu press the ENTER button (right button),
the Controller will stop and fault the door.
2. Use the Up or Down buttons to navigate the folders.
3. When the desired item is selected press enter to view the
value or setting.
4. Use the buttons to change the value if needed. Once
editing is completed press ENTER to return to the main
menu.
5. When settings are completed, press the back button
to exit menu.
6. Changes are not saved until the menu mode is exited.
Turning power off while in the menu mode will cancel all
changes.
ENCODER SETUP INSTRUCTIONS
1. Verify wiring to encoder is properly terminated.
2. Place curtain in the closed position.
3. Power up the door and press enter button, should state
“MAIN MENU - ENCODER FOLDER”.
4. Press enter should state “Open Distance”.
5. Press enter to view parameter value (measured in feet),
should be O.D.H. - (two) 2’. Change the value using the
up or down buttons, round down if required, press enter.
6. Press up button, should state “Set Open Pos.” (use if
curtain is open) or “Set Close Pos.” (use if curtain is
closed) and press enter button, should state “Set Open
or Close Pos.) - RESET ALL LIMITS - Push Up to
Start”, press Up button.
Open and Close Position Adjustment
To adjust the OPEN position:
1. Using up button, scroll to “Open Pos. Adjust”.
2. Press enter button to view parameter value. This
parameter will show a coded value on the left and the
opening height in inches on the right. This value will
always be less than the door opening height.
Change the value using the up and down buttons.
To bring the open position down (closer to the floor)
adjust this value to be less than the current value. To
open the door more relative to the floor, adjust this
parameter in a positive direction. (i.e. To open the door 4”
more, and the current value is 72.0”. Change the value
for “Open Pos. Adjust” to be 76.0”). Changing this value
will not affect the close position.
To adjust CLOSE position:
3. Using up button, scroll to “Close Pos. Adjust”.
4. Press enter button to view parameter value. This
parameter will show a coded value on the left and relative
change in inches on the right. When entering this
parameter the value will always start at 0.0”.
Change values using the up or down buttons.
To bring the curtain closer to the floor, adjust this value so
that it is less than zero. (i.e. To close the door 4” more,
the value for “Close Pos. Adjust” will be -4.0”) Moving
this parameter in the positive direction raises the curtain
relative to the floor. Changing this value will not affect the
open position.
Note: If you leave this parameter and return to it, its value will
again be zero. Any changes made before leaving the
parameter will still be effective. For example: If you
lowered the door 4.0”, leave the parameter and return, the
parameter will display 0.0”. Even though the display
shows 0.0” the -4.0” change has been recorded.
TIP: At any point in the menu mode, press the back button
until screen states “Door Faulted - Service Required”. This
will cause the controller to automatically accept all the
changes made and exit the system.
5. Test operation of door and continue adjustment.
6. Press green Open/Reset button.
a. The door should begin to open, be ready to shutdown
the door if it begins to move in the wrong direction. If
motor phase is changed, start over at step #2.
b. If rotation is correct proceed to the instructions for
adjusting the “Open and Close positions”.
7. Press up button, should state “Motor Drive Side”, press
enter and select “Right Drive” or “Left Drive”, press
enter, should state “Encoder Startup, please wait”.
8. Press the back (left button) to exit system.
ENCODER HEADING DESCRIPTIONS
OPTION DESCRIPTION
Open Distance Use this option to set the overall opening distance of the door (in feet). For example, for an 8’ tall FasTrax. This option should
be set to “7” [178]. This measurement is used for initial position setup only. For small adjustments of the open and close position,
use “Close Position Adjust” or “Open Position Adjust”
Set Close Pos Use this option for initial position setup. Manually place door in the close position and select this option. Alternatively “Set Open
Pos.” can be used if it is more convenient to place the door in the open position.
NOTE: This option approximately sets the open and close positions.
For additional adjustment of the open and close position, use “Close Position Adjust” or “Open Position Adjust”
Set Open Pos Use this option for initial position setup. Manually place door in the open position and select this option. Alternatively “Set Close
Pos.” can be used if it is more convenient to place the door in the closed position.
NOTE: This option approximately sets the open and close positions.
For additional adjustment of the open and close position, use “Close Position Adjust” or “Open Position Adjust”
Open Pos Adjust Use this option to make small adjustment to the open position. The number displayed is the measurement between the open and
closed position. For example if this option was set to 100” [2540] the door would open 100” [2540] from the closed position.
It is recommended to adjust the closed position of the door first, before adjusting the open position.
Close Pos Adjust Use this option to make small adjustment to the closed position. The number displayed is the relative displacement of the closed
position. For example, if this option was set to -1.0”[-25] the door would close approximately 1.0” [25] more.
If this option was set to 2.0” [51] the door would close 2.0” [51] less.
Apr Open Pos Use this option to adjust the approach open position. This option is a measurement in inches from the open position. For
example, if this option was set to 24.0” [610] the door would slow down 24.0” [610] from the open position.
Encoder Startup The controller is waiting for valid data from the encoder. It the controller does not receive a response at startup, this will remain
on the screen indefinitely. If this does not clear with 5 seconds, please check all encoder wiring.
Encoder Read The controller is unable to read valid data from the encoder. Check all wiring and M12 cable connections.
Ensure that the shield on the encoder cable is connected to ground, and that the control box is grounded.
The error requires the power to be cycled to reset.
Encoder Velocity The controller has received a signal from the encoder that the door is moving faster than allowed. This can occur if the encoder
is not properly attached to the shaft (check set screws on encoder collar and sprockets), bad electrical connection to the i-COMM,
or improper grounding. The error requires the power to be cycled to reset.
Open time limit Door tried to run, but did not reach the open or close position within 8 seconds.
Photoeye failure Non-Drive PE’s must have green light on, drive PE’s must have red & yellow lights on. Check for alignment & power to each.

PROCEDURE FOR ADJUSTING RECLOSE TIMER:
1. Press ENTER button.
2. Use UP button to scroll to TIMER FOLDER, press enter,
should display “Set Close Timer”.
3. Press ENTER button.
4. To increase reclose time, press UP button.
5. To decrease reclose time, press DOWN button.
6. Press BACK button when complete.
PROCEDURE FOR SETTING CLOCK:
1. Press ENTER button.
2. Use UP button to scroll to GENERAL FOLDER, press
enter, should display “Clock”.
3. Press ENTER button, should display M/D/Y and time.
4. Press UP, set year - press enter, set month - press enter,
set day - press enter, set hour - press enter, set minute -
press enter.
5. Press BACK when complete.
PROCEDURE FOR CHECKING FAULT HISTORY:
1. Press ENTER button.
2. Use UP button to scroll to VIEW FOLDER, press enter,
should display “Fault History”.
3. Press ENTER button, should display the last fault / flash
the date / time it occurred.
4. This displays the last 20 faults.
5. Press BACK when complete.
PROCEDURE FOR SETTING MAINTENANCE:
1. Press ENTER button.
2. Use UP button to scroll to GENERAL FOLDER, press
enter, press UP to scroll to “Maint. Months” or Cycles”.
3. Press ENTER button, should display number of months or
number of cycles.
4. Press BACK when complete.
Note: When setting Maintenance timer, Open / Reset button will
flash slow when set time / cycles have expired and
display Maintenance Required.
To reset Maintenance light, press ENTER button, scroll to
General Folder, press ENTER button, scroll to Reset
Maintenance, press ENTER, then UP to start, then green
Open Button. This will reset flashing Open / Reset button.
PUB. NO. FASTRAXCLE APRIL 2014 17
FASTRAX®CL
CHAPTER 3 - PROGRAMMING FOLDERS
CHAPTER 3 - I-COMM PROCEDURES
Use the Enter, Up, Down, Back buttons on the i-Comm to
navigate through the folders. To exit system, use back
button until “Door Faulted” appears.
ENCODER FOLDER
See Folder Layout Chart to change / view settings.
* MUST perform encoder setup for door operation.
I/O SETUP FOLDER
See I/O Setup Layout Chart to change / view settings.
Use to setup Input and Output functions
TIMER FOLDER
See Timer Layout Chart to change / view settings.
Use to change reclose or preannounce timer.
GENERAL FOLDER
See General Layout Chart to change / view settings.
Use to setup Clock, Maintenance cycles
VIEW FOLDER
See View Layout Chart to change / view settings.
Use to view cycle count, fault history, door information.
LOAD / SAVE FOLDER
See Load / Save Layout Chart to change / view settings.
See Legal information.
Use for programming.
INVERTER FOLDER
See Inverter Layout Chart to change / view settings.
Use to change door speeds, torque settings.

18 PUB. NO. FASTRAXCLE APRIL 2014
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CHAPTER 3 - I-COMM DISPLAY MESSAGES
LCD DISPLAY MESSAGES:
TOP DISPLAY BOTTOM DISPLAY REASON / FAULT MESSAGES ACTION REQUIRED
Door Faulted Breakaway Door is in breakaway mode Reset / Jog Door*
Breakaway FasTrax - Chainfall; 8000CL/XL - Sideframe door; 8000/CL/XL Overload Relay Reset / Jog Door*
Emergency Stop E-Stop pushed, Overload Relay (8900), Inverter (8600) Push Open/Reset*
Encoder Read i-Comm has detected a bad encoder read Service Required
Encoder Velocity i-Comm has detected a velocity error Service Required
Jog to Close Pos Displays when jogging close None*
Jog to Open Pos Displays when jogging open None*
Limit Failure Limit switch has failed Service Required*
Limit Pulse Fail Trakline limit problem (8910/20/PL only) Service Required*
Low Voltage Drop in voltage caused controller to restart Push Open/Reset*
Menu Interrupt Menu Interrupted Push Open/Reset*
Normal Power Up Indicates Loss of Power Push Open/Reset*
Obstruction Door has detected obstruction and reversed 3 times Inspect & Reset*
Open Time Limit Run open time limit exceeded Service Required*
Photoeye Failure Indicates problem with photoeye system (FasTrax only) Jog To Close*
* Displays on Screen during jog only
Pro System Pro Inverter Fault Check Inverter*
Program Inverter Inverter is not programmed for proper door operation. Service Required
Reset From Sleep Indicates the controller was awaken from sleep mode Service Required*
System Clock read System clock failed Service Required*
Unknown Unknown fault Service Required*
Unknown State State unknown Service Required*
VFD Trip # xxx Inverter is in fault. xxx Indicates the active inverter fault Push Open / Reset
VFD Comm. Loss i-Comm has lost communication with inverter Service Required
Watchdog Timer Indicates the boards watchdog timer has reset Service Required*
DOOR IS OPENING
Door is Opening
DOOR IS OPEN
Door is Open When not in preannounce to close None
Stand Clear When in preannounce to close None
Activation On Indicates activation on (overrides timer display) Device Holding Open
Closing in xx.xs Displays closing time in seconds None
I-Zone Detection I-Zone active (overrides timer display) Remove Detection
Photoeye Blocked Photoeye is blocked (overrides timer display) Remove Obstruction
Waiting for cmd. Indicates door is waiting for manual close cmd. Close Door
DOOR IS CLOSING
Stand Clear Door Closing None
DOOR IS CLOSED
Door Closed Cycles: xxxxxx Displays cycle count None
Door Closed Interlock Active Door is interlocked and cannot be opened Perform Interlocking
DOOR IS STOPPED
Door Stopped Push Open/Close Open/Close Door

CHAPTER 3 - I-COMM LAYOUT
PUB. NO. FASTRAXCLE APRIL 2014 19
FASTRAX®CL
Back
Button
Output LED’s K0-K2 Y0 - Y5
19.1
Encoder
Terminals
Input
Terminals
DC
Terminals
OV
Terminals
Up
Button
Down
Button
Enter
Button
Contrast
Power
LED
Input
LED’s
X0 - X15
Display SD Card
J4
Connector
Battery - CR2032 3V
YK2N YK2 YK1N YK1 YK0N YK0 YDC2 YDC1 YDC0
X0 X2 X4 X6 X8 X10
X1 X3 X5 X7 X9 X11

20 PUB. NO. FASTRAXCLE APRIL 2014
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CHAPTER 3 - I-COMM II FOLDERS
FOLDER NUMBER NAME DESCRIPTION
Encoder
Folder
0
1
2
3
4
5
6
7
8
Open Distance
Motor Drive Side
Set Close Position
Set Open Position
Close Position Adjust
Open Position Adjust
Encoder Position
Encoder Baud
Approach Open Pos.
0 -255
Right Drive / Left Drive
Press UP to Start
Press UP to Start
+/- 100.0
0 - 990.00
0-01FFFF
433 kbps
999.0
VALID VALUES
Used to Set Opening distance for door
Used to select motor drive side.
Use for initial setup of close position
Use for initial setup of open position
Use to adjust close position. Relative to
current close position
Use to adjust door open position
Current encoder position
Used to select encoder data rate
Used to select Approach Open Position
I/O
Setup
Folder
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
Set Open PB Function
Set Loop Function
I - Zone System
Output Def. YK0
Output Def. YK1
Output Def. YK2
Output Def. YDC0
Output Def. YDC1
Output Def. YDC2
Output Def. YDC3
Output Def. YDC4
Output Def. YDC5
Output Def. YDC6
Output Def. YDC7
Input Define X0
Input Define X1
Input Define X2
Input Define X3
Input Define X4
Input Define X5
Input Define X6
Input Define X7
Open Alarm Time
X10 PE Cut - Out
X11 PE Cut - Out
I - Zone Cut - Out
Auto Close Mode; Toggle &
Auto Close, Reset/Jog
only; Toggle Mode
Auto Close Mode, Reverse
/ Hold Open
Enabled / Disabled
0 - 33 (See Table)
0 - 33 (See Table)
0 - 33 (See Table)
0 - 33 (See Table)
0 - 33 (See Table)
0 - 33 (See Table)
0 - 33 (See Table)
0 - 33 (See Table)
0 - 33 (See Table)
0 - 33 (See Table)
0 - 33 (See Table)
0 - 17 (See Table)
0 - 17 (See Table)
0 - 17 (See Table)
0 - 17 (See Table)
0 - 17 (See Table)
0 - 17 (See Table)
0 - 17 (See Table)
0 - 17 (See Table)
0 - 255
0 - 30
0 - 66
0 - 48
Use to select the function of the Open/Reset
button.
Use to select induction loop input function
Use to Enable / Disable the I-Zone system.
User configurable relay
User configurable relay
User configurable relay
User configurable DC output
User configurable DC output
Internal - not available DC output
Internal - not available DC output
Internal - not available DC output
User configurable DC output
Internal - not available DC output
Internal - not available DC output
User configurable input
User configurable input
User configurable input
User configurable input
User configurable input
User configurable input
User configurable input
User configurable input
Open Alarm Time in minutes. Requires at least
one output to be configured to function 25,
menu is hidden if not.
X10 Photoeye cut-out height
X11 Photoeye cut-out height
I-Zone cut out height
DEFAULT
8
Right
-
-
0.0
-
-
433 KBPS
28.0
Auto Close
Mode
Auto Close
Mode
Disabled
0
20
20
3
29
29
20
20
2
20
20
8
7
2
2
4
3
2
2
0
24
60
42
General
Folder
38
39
40
41
42
43
44
45
46
47
48
49
50
Clock
Language
PassCode
CE Option
Partial Config.
Reverse Delay
AB Inverter Delay
Voltage
Square Feet
Maintenance Months
Maintenance Cycles
Reset Maintenance
Reset to Default
Displays current time and date. To set: press UP, scroll to year
- press Enter; scroll to month - press Enter; scroll to day - press
Enter; scroll to hour - press Enter; scroll to minute - press Enter
Set LCD display language
Use to change access mode.
Use to enable CE option (Light Curtain)
Consult Engineering. Special Applications only
Reverse Delay
Consult Engineering. Special Applications only
Voltage of door
Square footage of door. Width x Height
Number of months before maintenance
indicator goes off. Note: Once changed user
must initiate “Reset Maintenance” Procedure.
Number of cycles before maintenance
indicator goes off. Note: Once changed user
must initiate “Reset Maintenance” Procedure.
Resets Maintenance Counters and Timers.
Press Up to initiate the reset
Resets all settings back to factory defaults
-
English
-
Disabled
-
0
-
460
0
6
100000
-
-
-
English, Espanol, Portuguese
-
Enabled / Disabled
-
xx
-
208/220/230/400/460/575
0 - 999
xx
0 - 100000
-
-
Timer
Folder
35
36
37
Set Close Timer
Set Preannounce
Autocycle Time
0 - 255 / Toggle Mode
0 - 255
0 - 255 Disabled
Close Timer in seconds. Set to Toggle Mode
to disable automatic closing.
Preannounce to close timer in seconds
Autocycle Time in minutes
6
2
Disabled
*NUMBER IS NOT SHOWN IN i-COMM MENU*