Rivet King KS5 User manual

FOR SALES, SERVICE OR TECH SUPPORT CALL: 1800-BUY-RIVET
OR 1-800-289-7483
Instruction Manual
RK-4500
KS5 & KS6
Automatic Hand Riveter.
Continuous Riveting Machine.

2
CONTENTS
Safety Precautions Page 3
Specifications
Page 4
Standard Rivets Page 5
Types of Connecting Tape / Standard
Accessories Page 6
Preparing the tool for service Page 7-8
Maintenance Page 9-14
Installing and removing connecting tape Page 15-16
Troubleshooting
Page 17-18
Assembly Drawings
Parts List Page 19-21
Schematic Page 21-23
MSDS Page 24-29
Warranty
Page 30

3
SAFETY
DO NOT USE OUTSIDE DEISNG INTENT OR WITH EQUIPMENT THAT IS NOT RECOMMENDED BY THE MANUFACTURER.
ALWAYS DISCONNECT THE AIR SUPPLY BEFORE ATTEMPTING ANY MAINTENANCE OR ADJUSTMENT/FITTING OF NOSE EQUIPMENT
DO NOT OPERATE A TOOL THAT IS DIRECTED TOWARDS ANY PERSON(S)OR WITH THE NOSE PIECES OFF THE TOOL
ALL MODIFICATIONS CARRIED OUT ON THE TOOL WITHOUT EXPRESS WRITTEN CONSENT OF THE MANUFACTURER SHALL BE DONE SO
AT THE CUSTOMERS’SOLE RESPONSIBILITY
REFER TO THIS MANUAL BEFORE ATTEMPTING ANY MAINTENANCE OPERATION.DO NOT DISASSEMBLE THIS TOOL BEFORE RFERING TO
THIS MANUAL.
AVOID EXCESSIVE CONTACT WITH HYDRAULIC OIL,AS SOON AS POSSIBLE WASH HANDS THOROUGHLY
DO NOT EXCEED 6BAR /90 PSI INLET PRESSURE,THE USE OF A PRESSURE REGULATOR IS HIGHLY RECOMMENDED
INSPECT THE TOOL USING PREVENTITIVE MAINTENANCE TECHNIQUES AT REUGULARLY SCHEDULED INTERVALS.INSPECT FOR DAMAGE
AND FUNCTION BY TRAINED A PERSONAL.THE PLASTIC BODY MUST BE CHANGED WHERNEVER THERE IS EVIDANEC OF IMPACT
DAMAGE,CHIPPING,OR CRACKING.
WEAR SAFETY GLASSES AND ADOPT FIRM FOOTING DURING OPERATION.
EXPLAIN HOW TO HANDLE THE MACHINE,AND MAKE SURE THE MANUAL HAS BEEN READ AND CLEARLY UNDERSTOOD.
DO NOT USE THE MACHINE IN AWKWARD POSITIONS.
BE AWARE OF YOUR SURROUNDINGS DURING OPERATION,DO NOT WORK NEAR DANGEROUS OBJECTS,AND DO NOT ALLOW NON-
OPERATING PERSONNEL TO COME NEAR.
DO NOT PUT THE FACE NEAR THE AIR EXHAUST DURING OPERATION,OIL OR MANDRELS MAY COME FLYING OUT OF THE EXHAUST,
CAUSING EYE INJURY.
AVOID GETTING OIL AND GREASE ON THE SKIN,THIS MAY CAUSE INFLAMMATION OF THE SKIN,SO SHOULD BE THOROUGHLY WASHED
OFF.
DO NOT USE THE MACHINE WHEN THE COVER PLATE IS OFF.THIS MAY RESULT IN TRAPPED FINGERS OR OTHER INJURY.
THESE SAFETY PRECAUTIONS ARE DESIGNED TO COVER ALL EVENTUALITIES FORESEEABLE BY THE MANUFACTURER,IN ANY OTHER
CIRCUMSTANCE,THE USER IS URGED TO EXERCISE ALL DUE CAUTION.

4
SPECIFICATIONS
The specifications and information contained in this manual are applicable only to the tool with which it was
supplied. Industrial Rivet & Fastener Co reserve the right to make any changes without notice as part of Industrial
Rivet & Fastener Co policy of continuous improvement.
SPECIFICATIONS FOR RK-4500 RIVET TOOL
Operating Air Pressure 85-95 psi [5-6.6 BAR]
Recommended Air Pressure 90 PSI [6 BAR]
Size 14.1x11.9x5.7” [358X303X146mm]
Pull Force 1,300 lbf [5782 N]
Stroke .709 [18mm]
Cycle Time 0.9 seconds
Noise Level 85 dB(A)
Weight 5.08 lbs [2.3kg]
Vibration 2.5m/s2
Hydraulic Oil Mobil DTFE 24
Capacity KS5 = 1/8 & 5/32”
KS6 = 3/16”
Mandrel Collection Capacity 1 Full Coil

5
CD
E
A
F
B
Standard Rivets
Material
Type of Rivet
Material Rivet Outer Diameter (mm) (in)
Rivet Body Mandrel size 4 size 5 size 6
(φ3.2) (φ1/8) (φ4.0) (φ5/32) (φ4.8) (φ3/16)
Aluminum Aluminum ○○○
Open Aluminum Steel ○○○
Aluminum Stainless Steel ○○○
Shield Steel Steel
○○○
Stainless Steel Steel ○○×
Stainless Steel Stainless Steel ○○×
(N.B. This does not include articles with a breaking force of greater than 658 kgf)
Dimensions
A : Suitable size ----------------------- mandrel side tape hole size +0.1mm
(Use the size of tape closest to the appropriate size)
B : size 4 rivet ------------------------------ 1/8 Inch
size 5 rivet ------------------------------ 5/32 Inch
size 6 rivet ------------------------------ 3/16 Inch
C : size 4 rivet ------------------------------ 1.06 In ~ 1.41 In
size 5 rivet ------------------------------ 1.10 In ~ 1.41 In
size 6 rivet ------------------------------ 1.14 In ~ 1.41 In
D : RK-4500KS5 / RK-4500KS5 ----------- Maximum 0.88 In
E : Maximum -------------------------------- 2.165 In
F : RK-4500KS5 ---------------------------- Maximum 0.32 In
RK-4500KS5 ---------------------------- Maximum 0.40 In
( N.B. 0.63 In when using LF tape )
For other or special rivets, please consult Industrial Rivet & Fastener Co.

6
TYPES OF CONNECTING TAPE
DANGER!IN ORDER TO AVOID DAMAGE TO THE RIVETER AND ACCIDENTS,USE ONLY THE RIVET KING CONNECTING TAPE.
TABLE SHOWING TYPES OF TAPE AND TAPE SELECTION OPEN TYPE AND SHIELD TYPE.
STANDARD ACCESSORIES
(1) Jet Oiler ------------------------------------ 1 pcs (7) Single-ended Wrench (15mm) ------- 1 pcs
(2) Minus Screwdriver with tube ----------- 1 pcs (8) Single-ended Wrench (14mm) ------- 1 pcs
(3) Refilling Maintenance Bolt ------------- 1 pcs (9) Hexagonal Wrench (5mm) ------------ 1 pcs
(4) Pipe Spanner ------------------------------ 1 pcs (10) Hexagonal Wrench (2.5mm) ---------- 1 pcs
(5) Nosepiece - 5 (AHR5V2 only) ---------- 1 pcs (11) Training Nose Adaptor ------------------ 1 pcs
(6) Jaw Setting Jig --------------------------- 1 set (12) Air Hose Assembly ----------------------- 1 pcs
NOTE:AN OPTIONAL TRAINING NOSE ADAPTOR IS
SHIPPED WITH THE KINGSET™TOOL (FIG.2).
THE TRAINING NOSE ADAPTOR MAY BE INSTALLED
TO PREVENT ACCIDENTAL TOOL AND/OR APPLICATION
DAMAGE DUE TO THE CYCLING MOTION OF THE NOSE
PISTON UNTIL THE OPERATOR BECOMES FAMILIAR WITH
THE TOOL OPERATION.
PREPARING THE TOOL FOR SERVICE
Connecting Tapes Reference Hole
Dimensions
Type of Tpae Rivet Body
Diameter Rivet Body Side Mandrel Side
KS5
4A type .125 In .119 In .067 In
4B type .125 In .119 In .071 In
5C type .157 In .150 In .085 In
5D type .157 In .150 In .090 In
KS6
6E type .188 In .183 In .100 In
6F type .188 In .183 In .110 In
6M type .188 In .183 In .114 In
6H type (for LF) .188 In .183 In .100 In
6L type (for LF) .188 In .183 In .110 In

7
AIR SUPPLY
The rivet tool is powered by compressed air at an optimum pressure of 90 psi (6 BAR)
The use of a pressure regulator filter/lubricator unit within 3 meters of the tool is highly
recommended to extend the life of the tool.
Dirt and/or water in the air supply can seriously impact the performance and durability of
the tool; damage to the tool caused by contaminated air supply is not covered under
warranty


If the air pressure is too high, there is a danger of parts being damaged,
While if it is too low, riveting may not be possible.
UNPACKING AND INSPECTION



Unpack the tool making sure all components are present. Keep the box and do not damage it.
You may wish to use it to send the tool back to us for scheduled maintenance or repair.



Check for visible damage to the hydraulic cylinder. Mild abrasions are common in the painting
process, however, check for hairline cracks or broken parts which might have occurred during
shipping.



Fit the air hose (Valve Side) to the base of the tool. Do not over tighten.



Check the air pressure service and insure it is between 85-95 psi [5-6.6 BAR]. (adjust if necessary)



Connect the air hose to the air service line.



Test fire the tool without rivets listening to the tool to insure it properly cycles.
Check that the only visible moving part (take-up reel located at the back left side of the tool)
to insure it spins with each cycle.



Disconnect the air hose until ready for riveting.

8
NOSEPIECE –CHECK TO MAKE SURE IT IS THE CORRECT ONE
1
1
1.
.
.
Measure the diameter of the rivet to be placed.
2
2
2.
.
.
Insure the proper nose piece is provided with the tool. (See Rivet & Nose Piece
Selection, page13). If the proper nose piece is not provided with the tool, call the
sales department.
3
3
3.
.
.
Hand tighten all nose piece connections. Do not over tighten.
4. Change the nosepiece to suit the size of rivet being used.
The nosepiece fitted is the one designated when ordering. The nosepiece should be changed
if a different size of rivet is used.
When changing the nosepiece, use the open-end wrench supplied.

Nosepiece

5. Areas of maintenance
When using the air-combination, remove the water from the air filter regularly,
adjust the regulator air pressure, and check the volume and flow of oil in the oiler.
Check for cracks in all parts, looseness of screws and fastenings and seeping or leaking of oil,
and ensure that the one touch cycle (automatic rivet setting system) is functioning properly.


5.
If too high an air pressure is used, the machine will break, possibly resulting in accident or injury.
As a safety device, the machine is equipped with an alarm device near the air inlet.
The outlet pressure is set at 85-95 psi [5-6.6 BAR] when assembled. The air pressure used
must always be between 85-95 psi [5-6.6 BAR].
( Restarting Method )
If the alarm valve comes into operation, restart according to the procedure described below.
(1) Disconnect the air.
(2) Adjust the air supply pressure to an appropriate
level.
(3) Connect the air.

9
MAINTENANCE
In order to maintain the tool in a safe working order it is important to carry out regular maintenance as
prescribed by the manufacturer. A thorough inspection replacement of all seals within the tool should be
carried out after 500,000 placings or annually, whichever is the sooner. Item numbers in parentheses
refer to assembly drawing part numbers
Daily Maintenance
Check for air leaks. Any damaged hoses should be replaced
Lubricate the tool by pouring a few drops of light lubricating oil into the air inlet on the tool
If there is no pressure regulator, bleed the airline to clear it of accumulated dirt or water before
connecting the air hose to the tool. If there is a filter, drain it.
Check for proper nose piece which is dependent on the size of the rivet.
Remove the nose piece from the front nose assembly and inspect for cracks, wear or other
damage. Replace if necessary.
Check that front nose assembly is fully tightened onto body

1.

Clean the 3-piece Jaw from the nosepiece side.
Using the air gun is dangerous, and protective glasses should always be worn.
Remove the nosepiece using the spanner set supplied, and remove any metal filings
from around the jaw using the air gun. Use a rag to prevent the metal filings from
flying around. Check the amount of dirt while doing this and, if necessary, remove the
jaw and clean it.
2. Using the spanner supplied, remove the nosepiece.
Attach a maintenance tube to the tip of the
Screwdrivers supplied, and remove the slide guide.
(Drawing 1)

10
3.
While holding the trigger, affix the nose piston
as far back as it will go, and remove the air plug.
(Drawing 2)
4. Using the pipe spanner and screwdriver supplied, remove (Drawing 3) the slide pipe.
(Drawing 4-D)
Use the pipe spanner by aligning with the jaw case piston at the back and affixing.
5. Hold the machine upside down, and take out the slide pipe (Drawing 4-D),
jaw pusher spring (Drawing 4-C), jaw pusher (Drawing 4-B) and jaw (Drawing 4-A).
If grease has caused the jaw to become stuck to the inside, push it out from the nose
piston side with the refilling maintenance bolt.
6. Clean the parts removed with kerosene or the equivalent. Use a wire brush to thoroughly
remove any metal filings from the teeth of the jaw. Any filings on the body of the jaw can
be removed with an air gun.

11
7. Insert 3 jaws into the tip of the tube on the
the outside of the jaw Setting Jig.
(Drawing 5, Drawing 6)
As shown in Drawing 6, apply an
over-the-counter Molybdenum grease.
(Note that applying grease to the jaw
teeth will cause the teeth to slip on the
rivets, and may make riveting impossible ).
Apply grease here
8. Insert the jig, as shown in (Drawing 7).


Stop it about 5mm before it touches the end,
and press the knob on the inside of the tube.
(Drawing 8 )

12

9.

Insert the parts in the order shown in (Drawing 9),
and use the screwdriver and pipe spanner supplied
to attach the slide pipe.
If the slide pipe is tightened too hard,
it will be difficult to remove, and could cause
damage to the head of the screwdriver.
10. Connect the air coupler, return the air cycle to its
starting point, and disconnect the air coupler.
（Drawing 10）


When doing this, the nose will come forward,
keep the hands clear to avoid injury.
11. Use the supplied screwdriver with tube attached to attach the slide guide inside the cap case.
(Drawing 11)
Use the open-end wench supplied (sizes 14mm and 15mm) to attach the nosepiece.

13
Air Removal (Bubbles) and Refilling Methods


Air release and refilling are needed in the following cases.
a. Operating speed seems to
have slowed
b. After around 20,000 rivetings.
c. A gap can be seen in the nose tip (Drawing 1-A)
when disconnecting the air coupler.
1. Remove any rivets still attached to the machine, as well as all broken off mandrels.
Wipe off any dirt that may be adhering to part (Drawing 1-A).
2. Stop the air supply. (disconnect the air coupler)


Always disconnect the air
hose when releasing air or
refilling.
3. Use the hexagonal wrench (5mm) to remove the refilling
plug.
(Drawing 2)

14
4. Cover the fuel inlet with a rag. (Drawing 3)
5. With the rag still in place, open the cap, and press hard on the
slide pipe with the refilling maintenance bolt. (Drawing 3)
* Check that the gap in Drawing 1-A has disappeared.


6. Cover the fuel inlet with the thumb, and turn the riveter
upside down to move the air in the hydraulic chamber into
the booster cylinder. (Drawing 4)
7. Bring the fuel inlet slowly back to the top again, and
replenish the oil to cover the amount of air bubbles
that appear. (Drawing 5)
8. Repeat steps 6 and 7 2 or 3 times until the air bubbles stop appearing,
then replenish until just short of overflowing and replace the refilling plug.

15
Installing the Connecting Tape Removing the Connecting Tape


1) Push the magazine latch 1) Push the magazine
latch
towards the magazine towards the
magazine
and open it. and open it.


2) Roll up the connecting 2) Still holding the trigger,
tape containing the
rivets,
pull the finished
tape
and put it in the
magazine. upwards.


3) Feed the tip of the tape 3) After removing the
tape,
under the plate spring, release the trigger.
and hook the first guide
hole on the back of the
tape on to the feeding
claw.


4) Close the magazine to
hold 4) Turn off the air supply,
the connecting tape in and always throw away
place. the mandrels in the
holder.


5) Connect the air hose and
pull the trigger once.
A rivet will automatically
be fed into the nosepiece.

16
Removing the Connecting Tape


(1)
Use the speed controller to raise the vacuum
pressure until the rivet is held in place.
(2) Affix with the Lock
nut.


Always disconnect the air hose when loading the connecting tape.
The following explanation should be read and clearly understood before starting operations.
AIR FITTING OPERATION The air fitting
supplied with the KingSet™ tools has an On/Off
flow valve built into it. To operate the valve, do
the following:
1. Push the female Quick-connect hose fitting
over the male fitting on the KingSet™ tool.
When fully connected you will see a blue
Indicator Ring (Fig. 1).
2. To turn on the air supply to the tool, slide the
Sleeve toward the blue Indicator Ring.
3. To lock the fitting so that the air does not
accidentally get shut off, twist the Collar and
Sleeve so that the Locking Arrows line up.
Figure 1: Tool Air Supply fitting.

17
TROUBLESHOOTING
RK-4500 Trouble Countermeasures



18
TROUBLESHOOTING
Symptom Cause Action
Nose piston does not
stop moving
backwards and
forwards.
Air was supplied when the trigger's
main axis was at the air passage
changeover point.
With the air supply connected, pull the trigger for
3 seconds or more.
The mandrels do not
break.
Air pressure is too low. Adjust air pressure to 85-95 psi [5-6.6 BAR].
Unsuitable rivets (high breaking
strength) were used.
After resetting, remove the jaw and rivets.
There is not enough oil. Carry out air release and refilling.
The jaw is worn or loaded. Clean or replace jaw.
The nose piston
stops halfway back.
The mandrel has gone too far inside
the Mandrel Collector.
After resetting, open the cap and remove the
mandrel.
The slide pipe or slide guide have come
off.
Remove the slide guide and slide pipe.
Remove all mandrels from inside, then
reassemble.
*N.B. If even one is left, the tool will not restart.
The nose piston is
stuck at the back
position.
There is dirt between the nose piston
and jaw case.
Remove the nosepiece, and clean around the jaw
with an air blower.
*If the trigger is pulled, then the air supply is
stopped immediately, a gap will open between the
pistons, making cleaning easier.
Air has accumulated in the hydraulic
chamber.
Carry out air release and refilling.
Air release was insufficient, meaning
that a large amount of oil has come in.
Carry out air release and refilling as described in
step 5, and check that the gap in Drawing 1-A has
disappeared.
The grease around the 3-part jaw has
dried, so the jaw has become stuck to
the jaw case.
Clean the jaw, apply Moly grease to the back of
the jaw , then reposition the jaw.
The operating speed
has dropped.
Air pressure has dropped. Wait until the pressure inside the compressor is
back to normal.
Air has accumulated in the hydraulic
chamber.
Carry out air release and refilling.
The grease has dried on one or more
parts.
Apply 1 or 2 drops of oil (MOBILE DTE) to the
base of the nose piston and coupler, and move 5
~ 10 times.
*Keep an oiler permanently on hand.
The mandrel is
jammed.
The nosepiece is the wrong size. Use a nosepiece which is compatible with the
rivets.
The jaw pusher and slide pipe are the
wrong size.
Use a jaw pusher and slide pipe which are
compatible with the rivets.
Incompatible rivets are being used. Contact the dealer or maker.
The rivets are not
being held.
The filter is blocked. Exchange cotton ball in the filter.
The rivets will not
load.
The nosepiece is the wrong size. Use a nosepiece compatible with the rivets.
The rivets are not inserted properly in
the connecting tape.
Find the problem and correct it. Do not use in the
event of damage likely to have an effect on the
operation of the tool.
The plate spring attachment has been
removed, causing faulty positioning.
Apply to us or the retailer for repairs.
There is a noise in
the coupler area.
The alarm device has been activated. Check the air pressure, and adjust to the
appropriate level.

19
TROUBLESHOOTING
Parts No. Parts Name Q'ty Parts No. Parts Name Q'ty
KS5 KS6 KS5 KS6
RK4500-1 Nose Piston 1 1
RK4500-80 O-ring S4 5 5
RK4500-2 Jaw Case 1 1
RK4500-81 O-ring P10 1 1
RK4500-3 Trigger Shaft 1 1
RK4500-82 O-ring P6 2 2
RK4500-4 Trigger Cover 1 1
RK4500-83 O-ring S2 3 3
RK4500-5 Trigger Shaft Sleeve 1 1
RK4500-85 O-ring P18 2 2
RK4500-6 Jaw Case Piston 1 1
RK4500-86 Mini Y-packing φ8 1 1
RK4500-10 High Pressure Piston 1 1
RK4500-87 Mini Y-packing φ24 1 1
RK4500-12 Trigger Block 1 1
RK4500-88 Penta Seal φ15 1 1
RK4500-13 Ejector Nozzle 1 1
RK4500-89 Penta Seal φ24 1 1
RK4500-14 Diffuser 1 1
RK4500-90 Piston Air Seal φ41.5 2 2
RK4500-15 Jaw Pusher Spring 1 1
RK4500-91 DU Bushing 2408 1 1
RK4500-16 Trigger Spring 1 1
RK4500-92 DU Bushing 1810 1 1
RK4500-17 Trigger Pin 1 1
RK4500-93 DU Bushing 1508 1 1
RK4500-18 Tool Hanger - Horizontal 1 1
RK4500-94 DU Bushing 0404 4 4
RK4500-19 Grip Cover 1 1
RK4500-95 Gasket M5 1 1
RK4500-20 Relief Valve Spring 1 1
RK4500-96 O-Ring S71 1 1
RK4500-21 Relief Valve 1 1
RK4500-97 SUS E-Ring E3 2 2
RK4500-22 Pilot Piston - Trigger 1 1
RK4500-98 SUS E-Ring E2 5 5
RK4500-23 Slide Guide 1 1
RK4500-99 Retaining Ring - Internal 1 1
RK4500-24 Centering Finger 2 2
RK4500-101 Refilling Plug 1 1
RK4500-25 Centering Shaft 2 2
RK4500-102 Cap Bolt - SUS M3x35 2 2
RK4500-27 Trigger 1 1
RK4500-103 Cap Bolt - SUS M5x16 1 1
RK4500-28 Diffuser Pin - MCS 1 1
RK4500-104 Cap Bolt - SUS M5x20 4 4
RK4500-29 Centering Spring 2 2
RK4500-105 Torx Head Cap Bolt - SUS M5x25 2 2
RK4500-30 Alarm Valve Screw 1 1
RK4500-106 Button Head Cap Bolt - SUS M6x16 4 4
RK4500-31 Air Valve Supply Tube 1 1
RK4500-107 Machince Screw - SUS M3x8 2 2
RK4500-32 Air Supply Tube 1 1
RK4500-108 Tapping Screw - SUS M3x5 1 1
RK4500-33 Air Chamber Supply Tube 1 1
RK4500-109 Machince Screw - SUS M4x8 1 1
RK4500-34 Piston Retract Supply Tube 1 1
RK4500-110 Machince Screw - SUS M5x8 1 1
RK4500-35 Return Supply Tube 1 1
RK4500-111 Hexagonal Bolt - SUS M5 x 20 1 1
RK4500-36 Air Valve Shuttle Supply Tube 1 1
RK4500-112 Cap Bolt - SUS M4x20 1 1
RK4500-37 Mandrel Deflector 1 1
RK4500-113 Set Screw - SUS M4x8, Cone Point 1 1
RK4500-39 Cap - MCS 1 1
RK4500-114 Set Screw - SUS M3x6, Flat Point 2 2
RK4500-40 Latch Box 1 1
RK4500-115 Cap Bolt - SUS M3x8 2 4
RK4500-41 Cap Shaft - MCS 1 1
RK4500-116 O-ring S6 1 1
RK4500-42 Latch Shaft - MCS 1 1
RK4500-117 O-ring JASO2030 1 1
RK4500-43 Latch Spring Receiver - MCS 1 1
RK4500-118 Push to Connect Male 6mm x M6 4 4
RK4500-44 Latch - MCS 1 1
RK4500-119 Push to Connect Male 4mm x M5 1 1
RK4500-46 Magazine Base 1 1
RK4500-120 Push to Connect Elbow 6mm x M5 2 2
RK4500-48 Indexer Exhaust Bolt 1 1
RK4500-121 360 Degree Barb Elbow 6mm x M5 2 2
RK4500-49 Latch Spring - MCS 1 1
RK4500-122 360 Degree Barb Elbow 4mm x M5 1 1
RK4500-50 Magazine Pin 1 1
RK4500-123 Push to Connect Male 6mm x 1/8 1 1
RK4500-78 O-ring S40 2 2
RK4500-124 Nose Piston Hydraulic Seal 1 1
RK4500-79 O-ring JASO3067 1 1
RK4500-125 Wear Ring φ41.5 2 2

20
Common Parts
Parts No. Parts Name Q'ty Parts No. Parts Name Q'ty
KS5 KS6 KS5 KS6
RK4500-126 Jaw Case Piston Hydraulic Seal 1 1 RK4500-163 Magazine Latch Pin 1 1
RK4500-127 Steel Ball - 4mm 2 2 RK4500-164 Magazine Latch Spring 1 1
RK4500-128 Set Screw - SUS M5x5, Flat Point 1 1 RK4500-174 Torx Head Bolt - SUS M3x8 2 2
RK4500-129 Machince Screw - SUS M3x5 1 1 RK4500-176 360 Deg Barb Elbow 6mm x
M5 1 1
RK4500-130 O-ring P28 1 1 RK4500-178 Casing 1 1
RK4500-132 Cap Bolt - SUS M3x8 4 4 RK4500-180 Booster Cylinder 1 1
RK4500-133 Steel Ball - 3mm 11 12 RK4500-182 Filter Holder 1 1
RK4500-136 Indexer Exhaust Gasket M3 1 1 RK4500-183 Filter Case 1 1
RK4500-138 Steel Ball - 2mm 1 1 RK4500-184 Cotton Ball 2 2
RK4500-139 Cap Bolt - SUS M2.5x12 2 2 RK4500-185 O-ring 1A-SS12 1 1
RK4500-140 Air Operated Valve 1 1 RK4500-402 Vacuum Tube Elbow Fitting 2 2
RK4500-141 Cap Bolt - SUS M3x14 2 2 RK4500-403 Vacuum Adjuster 1 1
RK4500-142 Cap Bolt - SUS M3x8 3 3 RK4500-404 Vacuum Tube - Long 1 1
RK4500-143 SUS E-ring E3 2 2 RK4500-405 Vacuum Tube - Short 1 1
RK4500-144 Magazine Foot 2 2 RK4500-406 Cable Tie 2 2
RK4500-145 Washer M3 2 2 RK4500-407 Coupler Plug - Male 1 1
RK4500-146 Cap Bolt - SUS M3x12 2 2 RK4500-409 Inline Hook 1 1
RK4500-151 Mandrel Collector Housing 1 1 RK4500-410 Retaining Ring - E-Ring 1 1
RK4500-162 Magazine Latch 1 1 RK4500-421 Vacuum Tube Support 1 1
Exclusive Parts
Parts No. Parts Name Q'ty Parts No. Parts Name Q'ty
KS5 KS6 KS5 KS6
RK4500-11 Valve Block - 5 1 - RK4500-417 Unit Jaw - 5 1 -
RK4500-45 Magazine Cover - 5 1 - RK4500-26 3-part Jaw - 6 - 3
RK4500-47 Cover Plate 1 - RK4500-201 Plate Spring - 6 - 1
RK4500-51 Centering Finger Base - 5 1 - RK4500-202 Pawl - 6 - 1
RK4500-52 Plate Spring - 5 1 - RK4500-203 Indexer Housing - 6 - 1
RK4500-53 Plate Spring Support - 5 1 - RK4500-204 Indexer Spring - 6 - 1
RK4500-54 Indexer Piston A - 5 1 - RK4500-205 Centering Finger Base - 6 - 1
RK4500-55 Indexer Piston B - 5 1 - RK4500-206 Indexer Piston A - 6 - 1
RK4500-56 Pawl - 5 1 - RK4500-207 Indexer Piston B - 6 - 1
RK4500-57 Indexer Cap - 5 1 - RK4500-208 Indexer Cap - 6 - 1
RK4500-58 Indexer Spring - 5 2 - RK4500-209 Indexer Buffer Spring - 6 - 1
RK4500-59 Indexer Buffer Spring - 5 1 - RK4500-210 Plate Spring Support - 6 - 1
RK4500-60 Indexer Housing - 5 1 - RK4500-211 Magazine Cover - 6 - 1
RK4500-61 Jaw Pusher - 5 1 - RK4500-214 Valve Block - 6 - 1
RK4500-62 Slide Pipe - 5 1 - RK4500-215 Jaw Pusher - 6 - 1
RK4500-134 Button Head Cap Bolt - SUS M3x6 2 - RK4500-216 Slide Pipe - 6 - 1
RK4500-135 O-ring P20 2 - RK4500-220 O-ring P16 - 1
RK4500-137 Cap Bolt - SUS M2.5x10 4 - RK4500-416 Wear Ring φ20 - 3
RK4500-414 Wear Ring 24mm 1 -