Roadtrek 210 Chevrolet User manual

210 Chevrolet Models Owner’s Manual
including
Limited Warranty Information

TABLE OF CONTENTS
Doc No: 21906532 Rev: 07 Copyright © Roadtrek Motorhomes Inc. 2010 B - 1
Introduction ________________________________________________________________________________________________ A-0
Weight Ratings ______________________________________________________________________________________________ A-1
Warnings and Cautions ______________________________________________________________________________ A-2 - A-3 - A-4
Customer Service Procedures __________________________________________________________________________________A-5
Specifications, (Automotive/Motorhome) ________________________________________________________________________A-6
Manufacturer Contact Information______________________________________________________________________________A-7
Daily Living__________________________________________________________________________________________________ B-0
Captain’s Seats________________________________________________________________________________________________ B-1
Seat Belt Usage ______________________________________________________________________________________________ B-1
Cloverleaf Dining Table ________________________________________________________________________________________ B-2
Dinette Table ________________________________________________________________________________________________ B-3
Sleeping Facilities ____________________________________________________________________________________________ B-4
Rear Twin Beds, (Popular) ________________________________________________________________________________ B-4
Rear King Bed, (Popular) / Rear Queen Bed, (Versatile) ________________________________________________________ B-5
Front Lounge Seats ______________________________________________________________________________________ B-6
Bed Cushion Layouts ______________________________________________________________________________ B-7 - B-10
Permanent Bathroom ________________________________________________________________________________________ B-11
Powered Sofa, (Optional) ______________________________________________________________________________________ B-12
Washroom Facilities ________________________________________________________________________________________ B-13
Toilet ________________________________________________________________________________________________ B-13
Stand-up Aisle Shower __________________________________________________________________________________ B-13
xtra Counter Space __________________________________________________________________________________________ B-14
TV (Optional) ________________________________________________________________________________________________ B-14
Exterior Access Doors ________________________________________________________________________________________ B-15
Driver Side Access Doors ______________________________________________________________________________________ B-15
Propane Access Panel __________________________________________________________________________________ B-16
Passenger Side Access Doors ____________________________________________________________________________ B-16
Auxiliary Batteries ____________________________________________________________________________________________ B-17
Replacing the Auxiliary Batteries ________________________________________________________________________________B-17
Spare Tire Storage ____________________________________________________________________________________________ B-18
Continental Spare Tire Kit (Optional) ____________________________________________________________________________B-18
Caution Note, (Mineralling) ____________________________________________________________________________________B-18
Floor Plan & Appliance Location________________________________________________________________________________ C-1
Fresh Water System____________________________________________________________________________________________ C-1
levation, (210-Popular Chevrolet)________________________________________________________________________________ C-2
Floor Plan with Appliance Location, (210-Popular Chevrolet) __________________________________________________________ C-3
levation, (210-Versatile Chevrolet) ______________________________________________________________________________ C-4
Floor Plan with Appliance Location, (210-Versatile Chevrolet)__________________________________________________________ C-5
Electrical System ____________________________________________________________________________________________ -0
Inverter/charger ______________________________________________________________________________________________ -1
10V Inverter Shut Down ________________________________________________________________________________________ -1
Inverter/Charger Start up After Automatic Safety Shut Down __________________________________________________________ -1
Dry Camping Battery Conservation________________________________________________________________________________ -1
Receptacle Functionality ________________________________________________________________________________________ -1
110V / 12V Inverter/Charger/Distribution Panel ____________________________________________________________________ -2
xternal lectrical Source Connection ____________________________________________________________________________ -2
Generator (Optional) __________________________________________________________________________________________ -2
Built-in 110 V Heat Pump/Air Conditioner __________________________________________________________________________ -2
Monitor Panel ________________________________________________________________________________________________ -3
Auxiliary Batteries and Isolator __________________________________________________________________________________ -4
Automotive Battery ____________________________________________________________________________________________ -4
Interior Cab Light______________________________________________________________________________________________ -4
Water Heater __________________________________________________________________________________________________ -4
Rear Storage Light ____________________________________________________________________________________________ -4
lectrical System Legend ______________________________________________________________________________________ -5
lectrical System Schematics ________________________________________________________________________________ -6 - -7
Propane & Safety System __________________________________________________________________________________ F-0 - F-1
Propane Tank ________________________________________________________________________________________________ F-2
Appliances __________________________________________________________________________________________________ F-2
Refueling Procedures __________________________________________________________________________________________ F-2
Regulator ____________________________________________________________________________________________________ F-2
Propane Leak Detector ________________________________________________________________________________________ F-3

TABLE OF CONTENTS
Doc No: 21906532 Rev: 07 Copyright © Roadtrek Motorhomes Inc. 2010 B - 1
Carbon Monoxide Leak Detector __________________________________________________________________________________ F-3
Smoke Detector ________________________________________________________________________________________________ F-3
Propane System Schematic, (210-Popular) __________________________________________________________________________ F-4
Propane System Schematic, (210-Versatile) __________________________________________________________________________ F-5
Water Systems ________________________________________________________________________________________________ G-0
Winter Mode Valve Position ______________________________________________________________________________________ G-1
Winter Use ____________________________________________________________________________________________________G-1
Summer Mode Valve Position ____________________________________________________________________________________ G-2
Water Systems, (Summer & Winter mode) __________________________________________________________________________ G-2
To De-Winterize ________________________________________________________________________________________________ G-3
Fresh Water Tanks ______________________________________________________________________________________________ G-4
Filling the Interior Fresh Water Tank ________________________________________________________________________ G-4
Filling the xterior Fresh Water Tank ________________________________________________________________________ G-4
City Water Connection __________________________________________________________________________________ G-5
Waste Water Storage and Dumping System ________________________________________________________________________ G-6
Waste Water Tank Preparation ____________________________________________________________________________________G-6
Waste Water Tank Dumping ______________________________________________________________________________________ G-7
Waste Water Tank Flushing ______________________________________________________________________________________ G-8
Outside Shower ________________________________________________________________________________________________ G-8
Potable Water System Draining __________________________________________________________________________________ G-8
Potable Water System Sanitizing __________________________________________________________________________________ G-9
Water System Winterizing ________________________________________________________________________________________G-9
Water System Schematic, (210-Popular) ____________________________________________________________________________G-10
Water System Schematic, (210-Versatile) __________________________________________________________________________G-11
Maintenance and Miscellaneous Information including Limited Warranty ____________________________________________ H-0
Helpful Information ________________________________________________________________________________________ H-1 - H2
Owner Maintenance ____________________________________________________________________________________________ I-1
Fiberglass Maintenance __________________________________________________________________________________________ I-1
xterior Washing ________________________________________________________________________________________________ I-1
Other Maintenance ______________________________________________________________________________________________ I-1
Winter Storage__________________________________________________________________________________________________ I-1
Inside Your Vehicle ______________________________________________________________________________________ I-1
Outside Your Vehicle ____________________________________________________________________________________ I-1
Spring Start-Up ________________________________________________________________________________________________ I-2
Tires __________________________________________________________________________________________________________ I-2
Cargo Carrying Capacity __________________________________________________________________________________________ I-2
Owner Maintenance Checks ______________________________________________________________________________________ I-2
When You Stop for Fuel __________________________________________________________________________________ I-2
At Least Monthly ________________________________________________________________________________________ I-2
At Least Once very Three Months __________________________________________________________________________ I-2
At Least Twice A Year ____________________________________________________________________________________ I-3
At Least Once A Year ____________________________________________________________________________________ I-3
Auxiliary Battery(s) ______________________________________________________________________________________________ I-3
Aluminum Wheel Maintenance ____________________________________________________________________________________ I-4
Limited Warranty Information __________________________________________________________________________________ J-0
Limited Warranty Definitions ______________________________________________________________________________________ J-1
Roadtrek Motorhomes Limited Warranty Registration Card ____________________________________________________________ J-1
Automotive Warranty - General Motors, (Chevrolet Chassis) ________________________________________________________ J-1 - J-2
Limited Warranty Information ____________________________________________________________________________________ J-2
Automotive Customer Service & Roadside Assistance Phone Numbers ____________________________________________________ J-2
Appliance Warranties ____________________________________________________________________________________________ J-2
Roadtrek Motorhomes Limited Motorhome Warranty ______________________________________________________________ J-3 - J-4
Customer Assistance __________________________________________________________________________________________ K-1
Reporting Safety Defects, (U.S. Only) ______________________________________________________________________________ K-1
Roadtrek Ambassador Potential Customer Referral Program for Roadtrek Owners __________________________________________ K-1
Roadtrek Club International ______________________________________________________________________________________ K-2
Address, Phone & Facsimile Numbers, and -mail ____________________________________________________________________ K-2
Website ______________________________________________________________________________________________________K-2
Roadtrek International Chapter FMCA / A Roadtrek Owners’ Club Membership Forms __________________________________ L-1
Change of Owner Name or Address Form ____________________________________________________________________ M-1 - M-2
Potential Customer Referral Card __________________________________________________________________________ M-3 - M-4

INTRODUCTION
Doc No: 21906532 Rev: 07 Copyright © Roadtrek Motorhomes Inc. 2010 A - 0
A WORD TO ROADTRE OWNERS...
This manual has been prepared to acquaint you with the operation, maintenance and warranties of your new
Roadtrek Motorhome Van. Your vehicle has been designed, engineered and manufactured to provide you with
the utmost in pleasure, dependability and quality. It is important that you read the contents of this manual,
that of the Chevrolet chassis and those of other components and appliances, and follow the instructions and
recommendations contained in each to help assure the most enjoyable and trouble free operation of your vehicle.
We would like to take this opportunity to thank you for selecting a Roadtrek product, and assure you of our
continuing commitment to your recreational vehicle pleasure, safety and satisfaction.
INTRODUCTION
This manual has been written to provide you with the information required to properly operate and maintain your
new Roadtrek. After reading this manual, be sure to keep it in your vehicle as a reference. Your Roadtrek dealer or
Roadtrek Roadside Assistance (as found in the Coach Net/Roadtrek Roadside Assistance package provided in your
vehicle if purchased after August 1, 2008) will be glad to answer any further questions about the operation of your
vehicle.
IMPORTANT
very reasonable precaution has been undertaken in the preparation of this manual, resulting in the utmost
accuracy possible at the time of publication. However, due to the continuing improvement and refinement of our
products and normal changes in information and procedures, Roadtrek Motorhomes shall assume no responsibility
whatsoever for errors or omissions in the manual’s contents.
Operation of the individual appliances is contained in the separate Operator Manuals for those appliances that
were provided along with the Roadtrek Owners Manual and therefore is not included in this manual.
Further, Roadtrek Motorhomes shall not be held liable or assume any obligations or responsibilities whatsoever for
any loss, damage or injury directly or indirectly caused by, arising or resulting from, or as a consequence of the use
or nonuse of the information contained herein or the operation or non-operation of any items mentioned herein.
And finally, Roadtrek Motorhomes shall be indemnified and saved harmless from all losses, expenses, claims and
demands whatsoever.
WEBSITES OF INTEREST
www.roadtrek.com
www.rvbasics.com
www.rvrepairmanual.com
www.rvhelpdesk.com
www.funroads.com
www.gasbuddy.com
www.allcampgrounds.com
www.coach-net.com

INTRODUCTION
Doc No: 21906532 Rev: 07 Copyright © Roadtrek Motorhomes Inc. 2010 A - 1
Weight Ratings
Gross Vehicle Weight Rating, (GVWR): is the maximum
permissible weight of this vehicle when fully loaded. It
includes all weight at the vehicle axle(s).
Unloaded Vehicle Weight, (UVW): is the weight of this
motorhome as manufactured at the factory. It includes all
weight at the vehicle axle(s). If applicable, it also includes
full generator fluids, including fuel, engine oil and
coolants.
Cargo Carrying Capacity, (CCC): is equal to GVWR minus
each of the following: UVW, full fresh, (potable) water weight,
(including water heater), and full propane weight and
SCWR.
Gross Combined Weight Rating, (GCWR): means the
maximum allowable loaded weight of this motorhome and
any towed trailer or towed vehicle.
Canadian Models - Seating Capacity Weight Rating,
(SCWR): is the manufacturer's designated number of
seating positions with a seat belt multiplied by 154 pounds,
(70 kilograms).
US Models - Sleeping Capacity Weight Rating, (SCWR):
is the manufacturer’s designated number of sleeping
positions multiplied by 154 pounds, (70 kilograms).
Gross Axle Weight Rating, (GAWR): is the value specified
as the load carrying capacity of a single axle system,
as measured at the tire-ground interfaces.
Towing Guidelines: Consult Chevrolet Owners Manual(s) for specific weighing instructions and towing guidelines,
including auxiliary brake requirements for any towed trailer or towed vehicle.
Weighing Procedure: Prior to weighing each unit, the fuel tank must be full, as well as the fresh water tanks.
All tires must be of equal pressure, and any snow must be removed.
Note: the weighing must be done on level ground!
Equipment: 2 Portable Scales, (including electrical power source), 2 wooden ramps, lift and pressure gauge.
Alternate: D.O.T. approved customer scales or 4 portable scales.
Note: Wooden ramps must be equal to or less than 1/8” of the height of the scales being used.
Procedure:
1) Fill Fuel Tank
2) Fill Fresh Water Tanks
3) Fill Propane Tank
4) Measure all tire pressures and equalize if necessary
5) Place wooden ramps below rear wheels, (using lift or driving onto ramps for levelling the vehicle;
N/A if commercial scales or 4 portable scales used)
6) Place scales under the front wheels
7) Record scale readings
8) Repeat steps 4-6 for the rear wheels
S mple of C n di n Weight l bel:
S mple of US Weight l bel:

WARNINGS & CAUTIONS
WARNINGS AND CAUTIONS
This manual contains WARNINGS against operating
procedures which could result in an accident or bodily injury.
The manual also contains CAUTIONS against procedures
which could result in damage to your vehicle.
If you do not read the entire manual you may miss important
information. Observe all Warnings & Cautions.
Doc No: 21906532 Rev: 07 Copyright © Roadtrek Motorhomes Inc. 2010 A - 2

WARNINGS & CAUTIONS
WARNINGS:
SEAT BELTS:
Only forward facing seats equipped with factory installed seat belts are to be occupied while the vehicle is
in motion. All passengers must be seated in these seats only, with the seat belts fastened while the vehicle
is in motion.
PROPANE:
Portable propane tanks shall not be placed or stored inside your vehicle. Propane tanks are equipped with
safety devices which relieve excessive pressure by discharging gas into the atmosphere.
The BBQ quick disconnect located in the access hatch in the rear bumper is regulated to 10 P.S.I. Please
ensure that all devices connected to this are either rated for “high pressure” or have their own regulator.
To reduce the danger of fire or explosion, do not store gasoline or other flammable liquids inside your
vehicle. nsure that you purchase propane from a reputable propane facility. Contaminated propane is
a common cause of system failure.
Do not refuel the propane tank to more than 80% of its capacity.
The propane tank valve must be closed and ALL PILOT LIGHTS, APPLIANC S, AND TH IR IGNIT RS,
(see Operating Instructions) MUST B TURN D OFF during refueling of motor fuel tank and/or the Propane
fuel tank. Only qualified personnel should refuel your propane tank.
APPLIANCES:
It is not safe to use cooking appliances for space heating purposes due to the danger of asphyxiation.
The propane stove needs fresh air for its safe operation. Please have a window open.
Portable fuel burning equipment, including wood or charcoal grills and stoves, should NOT be used inside
your vehicle. Use of this type of equipment inside your vehicle may cause fire or asphyxiation.
PROPANE LEA DETECTOR:
Do not block air circulation in the area where the Propane Leak Detector is located.
The battery disconnect switch, (located on the monitor panel above the passenger side lounge seat) must be
in the “ON” position for the propane detector to function.
CARBON MONOXIDE LEA DETECTOR:
Do not block the air circulation in the area where the carbon monoxide leak detector is located.
Battery disconnect switch must be in the “ON” position for the Carbon Monoxide Leak Detector to function.
110 VOLT ELECTRICAL SERVICING:
Prior to servicing the 110 volt Galley GFCI & Audio/Video cabinet interior receptacles, unplug the output lead
from the power inverter.
EXTERIOR ACCESS DOORS:
nsure that the power cord and city water line are disconnected and in their stored positions before the
vehicle is put in motion.
Doc No: 21906532 Rev: 07 Copyright © Roadtrek Motorhomes Inc. 2010 A - 3

WARNINGS & CAUTIONS
Doc No: 21906532 Rev: 07 Copyright © Roadtrek Motorhomes Inc. 2010 A - 4
CAUTIONS:
CLOVERLEAF DINING TABLE:
The cloverleaf dining table is heavy (if so equipped), bend your knees while lifting.
EXTRA COUNTER SPACE:
Make sure the stove is off and has cooled prior to covering the stove.
TV:
When the vehicle is in motion it is recommended that the TV be “OFF” and in the stored position. The T-handle
should be engaged to secure the TV in the stored position.
The flat screen TV, (option TF ) should not be stored inside the Roadtrek in temperatures below -4°F, (-20°C).
The operating temperature of the monitor is recommended between 50°F & 104°F, (10°C – 40°C) with a
humidity range of 10%-80%, non condensing.
To remove the TV, remove the four mounting bolts on the back of the TV mounting bracket and disconnect
the RCA cables, power supply cable and antenna cable.
AUXILIARY BATTERY:
Battery acid can burn skin and damage clothing. Protective eye wear and gloves should be worn when
handling batteries. The AGM batteries weigh 66 lb. each. Please be careful if you have to lift them out.
REPLACING THE AUXILIARY BATTERY:
nsure that the inverter/charger is disconnected and battery disconnect is in the off position prior to
disconnecting the auxiliary battery.
GENERATOR:
When launching a boat, using your Roadtrek, it is very important to know that the generator must not be
submerged in water. When using the generator as the main power source to run the appliances, refer to
the generator owners manual for proper use and maintenance.
Although the FlexFuel Chevrolet engine will run on E-85 fuel, the Onan generator is not compatible with it. If
the vehicle is equipped with a generator, avoid the use of E-85 fuel.
WASTE WATER STORAGE AND DUMPING SYSTEM:
nsure that both the black and gray water gate valves are closed, (inward position) before using the waste
water system.
Under moderate subfreezing conditions, antifreeze is required in the exterior fresh water tank, black and
gray waste water tanks. Antifreeze should be used at a 50% water and 50% antifreeze ratio.
VEHICLE ROAD CLEARANCE:
Your vehicle is equipped with underside water and waste tanks and drainage system, etc. Be mindful of road
clearances especially in campgrounds and poorly maintained roadways.
THE WARNINGS AND CAUTIONS IN THIS QUIC REFERENCE ARE AN OVERVIEW
AND THERE ARE MORE NOTES AND INSTRUCTIONS WITHIN THIS MANUAL.

CUSTOMER SERVICE PROCEDURES
OBTAINING MOTORHOME SERVICE
The solution to all your Roadtrek concerns starts with your Roadtrek Dealer
Roadtrek Dealer
The dealership should always be given the
opportunity to resolve your concerns prior to
contacting Roadtrek Motorhomes
Roadtrek Dealer GM Dealer
Contact Service Writer
at Roadtrek Dealership
If situation is
not resolved
If situation is
not resolved
If situation is
not resolved
If situation is
not resolved
If situation is
not resolved
If situation is
not resolved
If situation is
not resolved
If situation is
not resolved
Contact Service Manager
at Roadtrek Dealership
Contact Dealer Principal
at Roadtrek Dealership
Contact
Roadtrek Motorhomes
888-762-3873
Contact
Roadtrek Motorhomes
888-762-3873
Advise the Service Department
that you have a
Chevy xpress Van
that requires service.
Note: Using the word “Motorhome” may cause
the dealer to shy away from service.
Most automotive dealers have the service
capabilities to handle the 1 ton van.
Contact Service Writer
Contact Service Manager
Contact Chassis
Customer Service Department
for assistance.
Customer Service will issue a file for your records.
Contact Dealer Principal
Doc No: 21906532 Rev: 07 Copyright © Roadtrek Motorhomes Inc. 2010 A - 5