Roadtrek Sprinter User manual

Sprinter Models Owner’s Manual
Including
Limited Warranty Information
Ro dtrek Motorhomes Inc.
100 Shirley Avenue, Kitchener, Ont rio,
C n d , N2B 2E1
Email: service@ro dtrek.com
WebSite: http://www.ro dtrek.com

TAB E OF CONTENTS
Doc No: 21906540-RSA Rev: 02 Copyright © Roadtrek Motorhomes Inc. 2010 B - 1
Introduction __________________________________________________________________________________________________A-1
Weight Ratings ________________________________________________________________________________________________A-2
Specifications, (Automotive/Motorhome) ________________________________________________________________________A-3
Appliance og ________________________________________________________________________________________________A-4
Appliance Manufacturer Warranty Contact Information ____________________________________________________________A-5
Daily iving __________________________________________________________________________________________________ B-1
Captain’s Seats ________________________________________________________________________________________________ B-1
Seat Belt Usage ________________________________________________________________________________________________ B-1
Cloverleaf ining Table __________________________________________________________________________________________ B-2
inette Table __________________________________________________________________________________________________ B-3
Sleeping Facilities ____________________________________________________________________________________________ B-4
Rear Twin Beds ________________________________________________________________________________________ B-4
Rear King Bed __________________________________________________________________________________________ B-5
Rear King Size Bed, (Optional power rear sofa)________________________________________________________________ B-6
Second Row Captain Seats________________________________________________________________________________ B-7
Washroom and Shower Area ____________________________________________________________________________________ B-8
Front and Rear Washroom oors __________________________________________________________________________B-8
Washroom Exhaust Fan __________________________________________________________________________________B-8
SS-Agile Washroom ______________________________________________________________________________________B-9
Washroom Facilities __________________________________________________________________________________________ B-10
Toilet ________________________________________________________________________________________________ B-10
Permanent Bathroom Shower ____________________________________________________________________________ B-10
Extra Counter Space____________________________________________________________________________________________ B-11
TV __________________________________________________________________________________________________________ B-11
Exterior Access Doors ________________________________________________________________________________________ B-12
river Side Access oors ________________________________________________________________________________ B-12
Propane Access oor __________________________________________________________________________________ B-13
Rear Storage Area ______________________________________________________________________________________ B-13
Auxiliary Battery ______________________________________________________________________________________________ B-14
Replacing the Auxiliary Battery __________________________________________________________________________________B-14
Spare Tire Storage ____________________________________________________________________________________________ B-15
BBQ Quick Connect ____________________________________________________________________________________________B-15
TV Signal Selection Switch ______________________________________________________________________________________B-16
Audio/Video Cabinet __________________________________________________________________________________________B-16
Elevation iagrams ____________________________________________________________________________________________B-17
Floorplans ____________________________________________________________________________________________________B-19
Electrical System ______________________________________________________________________________________________ E-1
110V Inverter/Charger __________________________________________________________________________________________E-1
10V Inverter/Charger Shut own __________________________________________________________________________________E-1
Inverter/Charger Start up After Automatic Safety Shut own ____________________________________________________________E-1
ry Camping Battery Conservation ________________________________________________________________________________E-1
Receptacle Functionality__________________________________________________________________________________________E-1
12V C/110V AC Inverter/Charger/ istribution Panel__________________________________________________________________ E-2
External Electrical Source Connection, (shore power connection) ________________________________________________________ E-2
Generator ____________________________________________________________________________________________________ E-2
Power Step Override ____________________________________________________________________________________________E-2
Monitor Panel __________________________________________________________________________________________________ E-3
Auxiliary Batteries and Battery Separator __________________________________________________________________________ E-4
Automotive Battery ____________________________________________________________________________________________ E-4
Interior Cab Light ______________________________________________________________________________________________ E-4
Water Heater __________________________________________________________________________________________________E-4
Electrical System Legend ________________________________________________________________________________________ E-5
Electrical istribution/Fuse Panel __________________________________________________________________________________E-6
Electrical System Schematic ______________________________________________________________________________________ E-7
Propane & Safety System ______________________________________________________________________________________ F-1
Propane Tank __________________________________________________________________________________________________ F-1
Appliances ____________________________________________________________________________________________________ F-1
Refueling Procedures ____________________________________________________________________________________________ F-2
Regulator ____________________________________________________________________________________________________ F-2
Propane Leak etector __________________________________________________________________________________________ F-2
Carbon Monoxide Leak etector __________________________________________________________________________________ F-2

TAB E OF CONTENTS
Doc No: 21906540-RSA Rev: 02 Copyright © Roadtrek Motorhomes Inc. 2010 B - 1
Smoke etector ________________________________________________________________________________________________ F-3
Propane System iagrams ________________________________________________________________________________________F-4
Water Systems ________________________________________________________________________________________________ G-1
Water Heater Bypass System______________________________________________________________________________________ G-1
Fresh Water Tank rain __________________________________________________________________________________________ G-1
To e-Winterize ________________________________________________________________________________________________ G-1
Fresh Water Tank ______________________________________________________________________________________________ G-2
Filling the Fresh Water Tank ______________________________________________________________________________________ G-2
City Water Connection __________________________________________________________________________________________ G-3
Waste Water Storage and umping System ________________________________________________________________________ G-4
Waste Water Tank Preparation ____________________________________________________________________________________G-4
Waste Water Tank umping ______________________________________________________________________________________ G-5
Waste Water Tank Flushing ______________________________________________________________________________________ G-6
Outside Shower ________________________________________________________________________________________________ G-6
Potable Water System raining __________________________________________________________________________________ G-6
Potable Water System Sanitizing __________________________________________________________________________________ G-7
Water System Winterizing ________________________________________________________________________________________G-7
Water Tank/System Location iagrams ______________________________________________________________________________G-8
Waste Water Tank iagrams______________________________________________________________________________________G-10
Owner Maintenance ____________________________________________________________________________________________ I-1
Exterior Washing ________________________________________________________________________________________________ I-1
Other Maintenance ______________________________________________________________________________________________ I-1
Winter Storage__________________________________________________________________________________________________ I-1
Inside Your Vehicle ______________________________________________________________________________________________ I-1
Outside Your Vehicle ____________________________________________________________________________________________ I-1
Spring Start-Up ________________________________________________________________________________________________ I-2
Tires __________________________________________________________________________________________________________ I-2
Cargo Carrying Capacity __________________________________________________________________________________________ I-2
Owner Maintenance Checks ______________________________________________________________________________________ I-2
When You Stop for Fuel __________________________________________________________________________________________ I-2
At Least Monthly ________________________________________________________________________________________________ I-2
At Least Once Every Three Months__________________________________________________________________________________ I-2
At Least Twice A Year ____________________________________________________________________________________________ I-3
At Least Once A Year ____________________________________________________________________________________________ I-3
Auxiliary Batteries ______________________________________________________________________________________________ I-3
Aluminum Wheel Maintenance ____________________________________________________________________________________ I-4
imited Warranty Information __________________________________________________________________________________ J-1
Limited Warranty efinitions ______________________________________________________________________________________ J-1
Roadtrek Limited Warranty Registration ____________________________________________________________________________ J-1
Automotive Warranty - aimler Chrysler, ( odge and Freightliner Sprinter Chassis)______________________________________ J-1 - J-2
Automotive Customer Service & Roadside Assistance Numbers __________________________________________________________ J-2
Appliance Warranty ____________________________________________________________________________________________ J-2
Roadtrek Limited Motorhome Warranty ________________________________________________________________________ J-3 - J-4
Customer Assistance __________________________________________________________________________________________ K-1
Reporting Safety efects, (U.S. Only) ______________________________________________________________________________ K-1
Roadtrek Ambassador Potential Customer Referral Program for Roadtrek Owners __________________________________________ K-1
Roadtrek Club International ______________________________________________________________________________________ K-2
Address, Phone & Facsimile Numbers, and E-mail ____________________________________________________________________ K-2
Website ______________________________________________________________________________________________________K-2
Roadtrek International Chapter FMCA / A Roadtrek Owners’ Club Membership Forms __________________________________ L-1
Change of Owner Name or Address Form ____________________________________________________________________ M-1 - M-2
Potential Customer Referral Card __________________________________________________________________________ M-3 - M-4

WARNINGS & CAUTIONS
Doc No: 21906540-RSA Rev: 02 Copyright © Roadtrek Motorhomes Inc. 2010
WARNINGS AND CAUTIONS
This manual contains WARNINGS against operating
procedures which could result in an accident or bodily injury.
The manual also contains CAUTIONS against procedures
which could result in damage to your vehicle.
If you do not read the entire manual you may miss important
information. Observe all Warnings & Cautions.
Note: This manual applies to both the RS-Adventurous and SS-Agile models.
Where differences occur, additional notes/pictures have been included.

WARNINGS & CAUTIONS
Doc No: 21906540-RSA Rev: 02 Copyright© Roadtrek Motorhomes Inc. 2010
WARNINGS:
SEAT BE TS:
Only forward facing seats equipped with factory installed seat belts are to be occupied while the vehicle is in
motion. All passengers must be seated in these seats only, with the seat belts fastened while the vehicle is in
motion.
TV:
The flat screen TV should not be stored inside the Roadtrek in temperatures below -4°F, (-20°C). Remove it to
reduce the chance of damage from the cold. The operating temperature of the monitor is recommended
between 50°F and 104°F, (10°C and 40°C) with a humidity range of 10% to 80%, non condensing.
If your vehicle is equipped with an optional flat screen TV, the TV should be off and in the stored position
during travel.
PROPANE:
Propane tanks shall not be placed or stored inside your vehicle. Propane tanks are equipped with safety
devices which relieve excessive pressure by discharging gas to the atmosphere.
To reduce the danger of fire or explosion do not store gasoline or other flammable liquids inside your vehicle.
Ensure that you purchase Propane from a reputable Propane facility. Contaminated Propane is a common
cause of system failure and is not covered under any warranty.
o not refuel the Propane tank to more than 80% of its capacity.
The Propane tank valve must be closed and ALL PILOT LIGHTS, APPLIANCES, AN THEIR IGNITERS,
(see Appliance Manufacturer Operating Instructions) SHALL BE TURNE OFF during refueling of the motor
fuel tank and/or the Propane fuel tank. Only qualified personnel should refuel your Propane tank.
APP IANCES:
It is not safe to use cooking appliances for space heating purposes due to the danger of asphyxiation.
The Propane stove needs fresh air for its safe operation.
Portable fuel burning equipment, including wood or charcoal grills and stoves, should not be used inside
your vehicle. Use of this type of equipment inside your vehicle may cause a fire or asphyxiation.
PROPANE EAK DETECTOR:
o not block the air circulation in the area where the Propane Leak etector is located, (see picture F-P1
on page F-2).
Battery disconnect switch must be in the “ON” position for the Propane detector to function.
CARBON MONOXIDE EAK DETECTOR:
o not block the air circulation in the area where the carbon monoxide leak detector is located, (see picture
F-P2 on page F-2).
Battery disconnect switch must be in the “ON” position for the Carbon Monoxide Leak etector to function.

WARNINGS & CAUTIONS
Doc No: 21906540-RSA Rev: 02 Copyright© Roadtrek Motorhomes Inc. 2010
110 VO T E ECTRICA SERVICING:
Prior to servicing the 110 volt Galley GFCI & Audio/Video cabinet interior receptacles, unplug the output lead
from the power inverter.
EXTERIOR ACCESS DOORS:
Ensure the shore power cord and city water supply line are disconnected and in their stored positions before
the vehicle is put in motion.
CAUTIONS:
AWNING:
Ensure that the sliding side door is closed prior to opening or closing the awning.
C OVER EAF DINING TAB E:
The cloverleaf dining table is heavy, bend your knees while lifting.
EXTRA COUNTER SPACE:
Make sure the stove is off and has cooled prior to lowering the stove cover.
TV:
When the vehicle is in motion it is recommended that the TV be “OFF” and in the stored position.
The flat screen TV, (option TF) should not be stored inside the Roadtrek in temperatures below -4°F, (-20°C).
The operating temperature of the monitor is recommended between 50°F & 104°F, (10°C – 40°C) with a
humidity range of 10%-80%, non condensing.
To remove the T/V, remove the four mounting bolts on the back of the T/V mounting bracket and remove the
RCA cables, power supply cable, and antenna cable.
AUXI IARY BATTERY:
Battery acid can burn your skin and damage clothing. Protective eye wear and gloves should be worn while
handling batteries. Effective June 2010 all Roadtrek installed batteries are sealed AGM batteries that do not
require the addition of water.
REP ACING THE AUXI IARY BATTERY:
Ensure that the inverter is disconnected prior to disconnecting the auxiliary battery.
GENERATOR:
When launching a boat using your Roadtrek, it is very important to note that the generator MUST NOT be
submerged in water. When using the generator as the main power sorce to run the appliances, refer to the
generator owners manual for proper use and maintinance. NOTE: The generator cannot run all of the appliances
at the same time.
WASTE WATER STORAGE AND DUMPING SYSTEM:
Ensure that both the black and gray water gate valves are closed, (inward position) before using the waste
water system.
THE WARNINGS AND CAUTIONS IN THIS QUICK REFERENCE ARE AN OVERVIEW,
THERE ARE MORE NOTES AND INSTRUCTIONS WITHIN THIS MANUA .

CUSTOMER SERVICE PROCEDURES
Doc No: 21906540-RSA Rev: 02 Copyright © Roadtrek Motorhomes Inc. 2010
OBTAINING MOTORHOME SERVICE
The solution to all your Roadtrek concerns starts with your Roadtrek ealer
Roadtrek Dealer
The dealership should always be given the
opportunity to resolve your concerns prior to
contacting Roadtrek Motorhomes
Roadtrek ealer odge/Chrysler/Mercedes ealer
Contact Service Writer
at Roadtrek ealership
If situation is
not resolved
If situation is
not resolved
If situation is
not resolved
If situation is
not resolved
If situation is
not resolved
If situation is
not resolved
If situation is
not resolved
If situation is
not resolved
Contact Service Manager
at Roadtrek ealership
Contact Dealer Principal
at Roadtrek ealership
Contact
Roadtrek Motorhomes
Contact
Roadtrek Motorhomes
Advise the Service Department
that you have a
Sprinter Van
that requires service.
Note: Using the word “Motorhome” may cause
the dealer to shy away from service.
Most automotive dealers have the service
capabilities to handle the 1 ton van.
Contact Service Writer
Contact Service Manager
Contact Chassis
Customer Service Department
for assistance.
Customer Service will issue a file for your records.
Contact Dealer Principal

INTRODUCTION
Doc No: 21906540-RSA Rev: 02 Copyright © Roadtrek Motorhomes Inc. 2010 A-1
A WORD TO ROADTREK OWNERS...
This manual has been prepared to acquaint you with the operation, maintenance and warranties of your new
Roadtrek Motorhome Van. Your vehicle has been designed, engineered and manufactured to provide you with
the utmost in pleasure, dependability and quality. It is important that you read the contents of this manual,
that of the odge chassis and those of other components, and follow the instructions and recommendations
contained in each to help assure the most enjoyable and trouble free operation of your vehicle.
We would like to take this opportunity to thank you for selecting a Roadtrek product, and assure you of our
continuing commitment to your recreational vehicle pleasure, safety and satisfaction.
INTRODUCTION
This manual has been written to provide you with the information required to properly operate and maintain your
new Roadtrek. After reading this manual, be sure to keep it in your vehicle as a reference. Your Roadtrek dealer will
be glad to answer any further questions about the operation of your vehicle.
IMPORTANT
Every reasonable precaution has been undertaken in the preparation of this manual resulting in the greatest
accuracy possible at the time of publication. However, due to the continuing improvement and refinement of our
products and normal changes in information and procedures, Roadtrek shall assume no responsibility whatsoever
for errors or omissions in the manual’s contents.
Further, Roadtrek shall not be held liable or assume any obligations or responsibilities whatsoever for any loss,
damage or injury directly or indirectly caused by, arising or resulting from, or as a consequence of the use or
nonuse of the information contained herein or the operation or non-operation of any items mentioned herein.
And finally, Roadtrek shall be indemnified and saved harmless from all losses, expenses, claims and demands
whatsoever.

INTRODUCTION
Doc No: 21906540-RSA Rev: 02 Copyright © Roadtrek Motorhomes Inc. 2010 A-2
Weight Ratings
Gross Vehicle Weight Rating, (GVWR): is the maximum
permissible weight of this vehicle when fully loaded. It
includes all weight at the vehicle axle(s).
Unloaded Vehicle Weight, (UVW): is the weight of this
motorhome as manufactured at the factory. It includes all
weight at the vehicle axle(s). If applicable, it also includes full
generator fluids, including fuel, engine oil and coolants.
Cargo Carrying Capacity, (CCC): is equal to GVWR minus
each of the following: UVW, full fresh, (potable) water weight,
(including water heater), and full Propane weight and SCWR.
Gross Combined Weight Rating, (GCWR): means the
maximum allowable loaded weight of this motorhome and
any towed trailer or towed vehicle.
Canadian Models - Seating Capacity Weight Rating, (SCWR)
US Models - Sleeping Capacity Weight Rating, (SCWR):
is the manufacturer’s designated number of seating or
sleeping positions multiplied by 154 pounds, (70 kilograms).
Gross Axle Weight Rating, (GAWR): is the value specified as
the load carrying capacity of a single axle system, as
measured at the tire-ground interfaces.
Towing Guidelines: Consult odge Sprinter Owners
Manual(s) for specific weighing instructions and towing
guidelines, including auxiliary brake requirements for any
towed trailer or towed vehicle.
Weighing Procedure: Prior to weighing each unit, the fuel
tank must be full, as well as the fresh water tank. All tires
must be of equal pressure, and any snow must be removed.
Note: the weighing must be done on level ground!
Equipment: 2 Portable Scales, (including electrical power source), 2 wooden ramps, lift and pressure gauge.
Alternate: .O.T. approved customer scales.
Note: Wooden ramps must be equal to or less than 1/8" of the height of the scales being used.
Procedure:
1) Fill Fuel Tank.
2) Fill Fresh Water Tank.
3) Measure all tire pressures and equalize if necessary.
4) Place wooden ramps below rear wheels, (using lift or driving onto ramps for levelling vehicle;
N/A if commercial scales used).
5) Place scales under front wheels.
6) Record scale readings.
7) Repeat for rear wheels.
Sample of Canadian Weight label:
Sample of US Weight label: