Robin America R1210 User manual

t
.- .. PARTS
..
MANUAL
i. -:. Model
* "- R1210
I Generator
PUB-GPO724
Rev. 8/98

HOW TO USE THIS PARTS CATALOG
1. Referencenumbers with an asterisk
Reference numbers marked with anasteriskindicatethatthe particularpart is
available only as a complete set or assembly.
..
Example :
If the reference number is marked with an asteriskand the description of the part
statesthat certain itemsare included,thismeans that those includeditems cannot
be ordered separatelyand must be purchased as a complete assembly.
2. Descriptionofinterchangeabilityand
Example
: Interchangeability column
Items interchangeable between the
new and old parts.
3
1 Items not interchangeable between
J the new and old parts.
1 Items conditionally interchangeable
X
4-J
y between the ne& and old parts which
are subject tothe description inthe
execution column.
Example : Interchangeable
I
I
Part Number Executior
1
Part B
Part A
3
020000-
Part C
Part B
Part A
020000 -
01 5000 -
020000 -
Part B
Part B
Part A
1
4J
Y
- 030000
020000 -
executioncolumns
Example
: Execution column
- 010000
010001 -
For use for Serial KO. upto
0 10000.
Serial No.
For usefor Serial KO. from
:-:
010001. .
Explanation
This indicates that Part A changed to Part B for generators
with serial numbers from
20000, andthatthey are
interchangeable.
This indicates that Part
A changed to Part B for generators
with serialnumbers from
15000, andthatthey are not
interchangeable.Also,Part
B changed to Part C for
generators
with serial numbersfrom 20000 andthatthey
are interchangeable.
This indicates that Part
A is a new part for generators with
serial numberswithfrom
20000.
Thisindicatesthat Part B is no longer used for generator
with serial numbersfrom
30001.
This indicates that Part A changed to Part B for generators
with serial numbers from
20000, andthatthey are
conditionally interchangeable. (SeeNOTE described atthe
end
of the section.)

3. The contents of this Psrts cetelog are subject to revision without notice.
To INSURE PROMPT AND ACCURATE SERVICE. ALSO THE FOLLOWING INFORMATION MUST
BE GIVEN.
1. State exactly the quantity of each part and its part numbers.
2. Clearly state whether parts are to be shipped by express, freight or parcel post.
3. State the exact mailing address.
CONTENTS
Page
GENERATOR PARTS
FIG. 1FUEL TANK ....................................................................................... 1
FIG. 2-1 CONTROL PANEL (STD RECEPTACLE TYPE) ...................................... 3
FIG. 3GENERATOR ......................................................................................15
FIG. 4COVER ..............................................................................................17
ENGINE PARTS
FIG. 5-1 CRANKCASE (WITHOUT OIL SENSOR) ...............................................19
FIG. 5-2 CRANKCASE (WITH OIL SENSOR) .....................................................21
FIG. 6CRANKSHAFT, PISTON and CAMSHAFT .............................................23
FIG. 7GOVERNOR ........................................................................................25
FIG. 8BLOWER HOUSING and MUFFLER .....................................................27
FIG. 9AIR CLEANER and CARBURETOR ......................................................29
FIG. 10 MAGNETO .........................................................................................31
FIG. 11 RECOIL STARTER ..............................................................................33

FIG. 1 FUEL TANK
W
For ENGLAND BF
RECEPTACLE
-1-

FIG. 1 FUEL TANK
rlnlercbangeability
1 Par t s Nurnbe r
Description
NO. I
1
1
LABEL, trade mark
350-91717-03
2
1
FUEL TANK,compl.
350-60103-71
for STD and CHINA
2
2
SCREW,pan
head 004-31031-00
9
1
HANDLE COVER 350-65401-138
1 BREATHER PIPE(5@X8@X360mm)
350-65501-03
7
2
NUT 002-18080-006
2 SPRING WASHER
003-20080-005
'1
HANDLE 350-65201-014
LABEL,caution
for CHINA I 1
3'073-20029-61
1 LABEL.caution for FRANCE
073-20026-633
1
LABEL.caution
073-20026-31
3
1 LABEL, trade mark for FRANCE
350-91718-03
10 064-13600-20
FUEL FILTER,compl.
1
11 043-0430-0-41 FUEL TANK CAP, compl.
1
111064-64200-71 FUEL GAUGE.comp1.
1
for ENGLAND BF RECEPTACLE
12
2
NUT 002-18080-00
14
2SPRING WASHER
003-20080-00 13
1 PLUG COVER
227-66001-03
151056-11700-10 HOSE CLAMP '2
161085-11100-00 RUBBERPIPE(ll.5@X17@X135mm)
11
171053-30900-20
FUELSTRAINERASS'Y
11 064-20049-02 18
NUT, joint 11
I
Includes items 19 thru 28
I
11
.i
19
064-20002-20
20
O-RING
064-20003-30
FILTER
11
21!064-20002-30 PACKING
11
22
2
FIBER PACKING 064-20002-50
24
1
LOCK NUT,cup 064-20024-10
23
1 CUP
064-20019-10
251064-20002-40 BANJO BOLT
1
261052-10700-42 BANJO
1
I
1
27 HOSECLAMP
121 056-11100-20
28
I
1
073-20030-80~LABEL,oilcaution for CHINA 31
1'
RUBBER PIPE(6@X12@X140mm) 085-10600-00
I
I:'
11
I
j
!
I.
i.
I 111
-2-

FIG. 2- 1 CONTROLPANEL(STD RECEPTACLE TYPE)
WITH OIL SENSOR
I
i
.

FIG. 2- 1 CONTROLPANEL(STD RECEPTACLE TYPE)
r InLcrchaogcabilily
Rel.
No.
Parts Number Execution
Q' tY
Description
I.
!
I
i
i
!
1
ith oilsensorfor 6OHz-11OV
i I
I I
I I I
-4-

FIG. 3 GENERATOR
-1 5-

FIG. 3 GENERATOR
rlnLerchangeability
Ref. '
No. I
c 11377-21000-01 ROTOR,
compl. Includes iLcm2 I1
!Parts Number Execution
Q' ty
Description
21358-21015-08
i I
BALL BEARING
1
THROUGH BOLT
1
3 377-25100-03
41350-22802-01
41350-22803-01
4~350-22809-01(STATOR.compl. for 50Hz-11OV
111
~
41350-22804-01
41350-22808-01
STATOR.
compl. for
6OHz-11OV 11
STATOR, compl. for 60Hz-120V I 1
4~350-22812-01~STATOR.com~1. for 60Hz-220V 111
41350-22811-01lSTATOR. compl.for 50Hz-230V ! 11
51377-24000-13
61350-21300-08
STATOR COVER
REARBRACKET
I1
1
81350-21320-08ICONDENSER Ill
CONDENSERBRACKET j1
SCREW and WASHER ASS'Y 13
9
10!004-36040-80
376-22100-03
121383-21051-08 SCREW i4
END COVER comp 1.
3
COVER BOLT
1
2
MOUNT
c omp 1. f o r 50Hz
141350-23501-01
17~350-30103-01~M0UNT
compl.for 60Hz 121
18
20/001-13082-00~BOLT
and WASHER ASS'Y 14
1
376-23000-031FRONT COVER 19
002-38080"00[FLANGENUTI2
221358-21020-08!CONNECTOR (6P)
Ill
I
I
! I
1
i
L
I
I
I
I
I I
I ! I ! J
I
-16-

FIG. 4 COVER
7
-1 7-

FIG. 4 COVER
rlatcrchaagcability
a
I
Description
!
i 9' LY
I
Execution
I Rcr. 1
Parts Number
FRONT COVER compl. 1 ; 1
TERMINAL BOLT
EARTH WIRE
compl.
SCREW and WASHER ASS'Y 8
S I DE COVER
I!
REAR COVER compl.
1
LABEL, spec.for 50Hz-11OV
1
LABEL, spec.for 50Hz-220V
11
LABEL. spec. for ~OHZ-~~OV.CHINA I 1
LABEL, spec.for 50Hz-240V
LABEL,
spec.for 6OHz-11OV j1
1
BRACKET, c omp I. i 1;
SCREW, pan h e ad ! 21
WASHER 12
BOLT
and WASHER ASS'Y
MOUNTBRACKET
compl. 11
3
FLANGE NUT
1
MOUNT compl.for 60Hz
1
MOUNT comp 1. for 50Hz
1 MOUNT compl.for 60Hz
!1 MOUNT c omp 1. f o r 50Hz
1
LABEL (9 4)
1
LABEL (1 00)
2SCREW and WASHER ASS'Y
I
.I
12
I
1'
!
I
I
I
!
I
I
51350-54001-01
I 71013--10500-20
i"--- I
1101350-91921-03
~~ ~
IlOI35O-91917-03
1111004-31081-00
I
i-"
121]073-20034-70
II
"1 8-

FIG. 5- 1 CRANKCASE (WITHOUT OIL SENSOR)
I
-19-

FIG. 5- 1 CRANKCASE (WITHOUT OIL SENSOR)
Re 1.
No.
c 1
CRANKCASE, compl. Includes items2 thru7 I 1
226-10101-21
2 227-14202-03 VALVEGUIDE.over
size 2
Parts
Description
3
PIN 2
031-00600-20,DOWEL
7
OILSEAL(TB-25eX386X7) 1
044-02501-50
6
BALLBEARING(BB-6205C3)
1
060-02500-105
STUD 2
010-50601-204
STUD 2
010-50802-50
!1
!
e8 227-11001-21!~~1~ BEARING COVER,CO~~~.
I
I
I
Includes items 9.10 and 33
,
9
10
BALLBEARING(BB-6205C3)
ii
060-02500-10
OILSEAL(TB”[email protected]@X7.3)
1
044-02501-60
11
12
227-16001-031GASKET.bearing cover 1
GASKET,compl.head 1
226-15001-11 18
CYLINDERHEAD 1
226-13101-13 17
GASKET 2
021-11400-20
16
PLUG 2
040-11400-30 15
GASKET 2
021-31600-10 14
OILGAUGEI2 227-63601-03 13
BOLT and WASHERASS’Y 8
013-00600-40
19
20
FLANGEBOLT 8
011-00800-10
SPARKPLUG(NGKBR6HS)
1 065-01401-50
21
GASKET,breather
plate 1
227-16007-03 25
BREATHERPLATE.comp1.
1 227-14401-01 24
227-16006-03.GASKET.tappet cover 23
RUBBERPIPE(8@Xll@X75mm) !1
085-10800-00 22
TAPPETCOVER,compl.
1 227-14301-01
26
27
FLANGE BOLT 2011-00600-20
GASKET,-insulator
1 227-35901-03
28‘227-32901-13 INSULATOR
I1
29
226-35201-01~GASKET.compl.exhaust 1 31
002-38060-OOiFLANGENUT 2
30
GASKET2,insulator
1 227-35904-03
32 NUT :2 002-19080-00
*
GA.SKET SET.locludes items 11.14.18.23.25.27.29 and 31 I 1
2 2 6-9 9 0 0 1-0 7
!
I
i
!
1
i
I
-20-
rlnterchangeabilily
I
I
I Execution
+
I
i
i
I
t“

FIG. 5-2 CRANKCASE (WITH OIL SENSOR)
-21-

FIG. 5-2 CRANKCASE (WITH OIL SENSOR)
rlntcrchangcability
t
* 1 i226-10101-21 CRANKCASE. compl. Includcs itcms 2 thru7 i 1 j
VALVE GUIDE.OV~~ size I 2i
2/227--14202-03
31010-50802-50STUD 2
41010-50601-20STUD 2
51060-02500-10 BALL BEARING(BB-6205C3)
61044-02501-50
71031-00600-20DOWELPIN12 MAINBEARINGCOVER,
COIII~~. 11
OIL SEAL(TB”25@X38@X7)
! 1,
*8/227--11006-01
Includes items 9.10 and 33
!I
91060-02500-10 BALLBEARING(BB-6205C3)
1
10 i 044-02501-60 OILSEAL([email protected])
1
11 227-16001-03 GASKET.bearing
cover 11
12 013-00600-40
BOLT and WASHERASS’Y 18
13 227-63601-03
OIL GAUGE 11
14 021-31600-10 GASKET 2
15 040-11400-30 PLUG 2
16 021-11400-20 GASKET
I 21
17 226-13101-13 CYLINDERHEAD
I Ij
18 226-15001-11 GASKET.comp1.head
111
19 011-00800-10 FLANGEBOLT
i 8i
201065-01401-50 SPARKPLUG(NGKBR6HS)
I 11
21 227-14301-01 TAPPETCOVER,compl. ; 1:
22 085-10800-00 RUBBERPIPE(8@Xll@X75rnm) 1;
23 227-16006-03 GASKET,
tappet cover lj
24 227-14401-01 BREATHERPLATE,compl. lj
251227-16007-03 GASKET.breather plate
26]011-00600-20~FLANGE BOLT
27i227-35901-03’GASKET.
insulator 1
I
,
1
1
21
281227-32901-13INSULATOR
1
291227-35904-03
11
GASKET 2,insulator
30 2
FLANGE NUT 002-38060-00
31 GASKET.compl.exhaust 226-35201-01
!l
32jOO2-19080-00
1
OIL SHELTER
351227--17501-03
NUT ! 2!
361004-35040-80 2
SCREW and WASHER ASS‘Y
38[056-60002-50
I
1
GASKET SET.lncludcs items 11.14.18.23.25.27.29 and 31
* I 226-9 9 0 0 1-0 7
1 JOINT
43i227-76210-03
2
SCREW
and WASHER ASS’Y
41!004-36061-20
1
OIL LEVEL SENSOR,compl.
401227-76015-01
1
WIRE 22.compl.
391214-73122-01
1
CLAMP
i
escr~pt~on xecut lon
1
i
i
I i
-22-

FIG. 6 CRANKSHAFT,PISTON and CAMSHAFT
23 23
e24
P
-23-

FIG. 6 CRANKSHAFT,PISTON and CAMSHAFT
r IoLerchangeabi I iLy
"a Rer*lPartsNumber1 j Description IQLy! j Execution
No.
* 11 226-20202-51/CRANKSHAFT.compl. Includes iLcm2 11; '
i
I
!
I
3 0 23-0 2 5 0 1 - 10 ! SPACER L=0.6. sclecL one piece only
* 1;
3 1023-02501-20 SPACER 1=0.8. selecL one piece only
1:
3 I o 2 3- o 2 5 o 1-3 o I s PACER L=I.O. select onc piece only 11;
I 4iO32-30300-10lWOODRUFF KEY ! 1;
61002-18140-00iNUT Ill
7j003-20140-00~SPRING WASHER
li
8j226-31701-131CAMSHAFT
1;
9]227-45003-01jGOVERNOR GEAR,,compl.
l!
~~/~o~-~~~o~-o~'GovERNoR SLEEVE
1'
12 226-23501-07
PISTON RING SET,
over size 0.25mm i 11
121226-23502-07
I!
PISTON RING SET(S.T.D. 1
12; 226-23503-07
PISTON RING SET,
over size 0.50~~
I
1;
13
11
PISTON (S.T.D. 1
226-23401-03
13
226-23403-03iPISTON. over size 0.50mm I1i
13
11
226-23402-03iPISTON, over size 0.25~~
~14/214-23301-13]~1~~0~ PIN ! I!
-a
I I Includes items 17 thru 19 ti
*161226-22501-00!CONNECTING ROD ASS'Y .
I
ii
117/226-23101-0310ILSCRAPER I 1!
llsi205-23201-031~0~ LOCK WASHER I1i
19
226-33401-03iINTAKEVALVE
!I!
20
226-23001-03iCONNECTING ROD BOLT
I'
! 2;
I
I
I
+
121I226-33501-131~~~~~~~ VALVE i I/
122i227-33601-031VALVESPRINGI21
231227-33701-03
TAPPET
241226-33301-03
SPRINGRETAINER
! 21
..
I 21
I I
-24-

FIG. 7 GOVERNOR
5
-25-

FIG. 7 GOVERNOR
r IntcrchaogcabiliLy
Rcl.
I
No. I
1 I
PartsNumber I Description I at4 Execution
!*
:!
..
1!226-42301-01;GOVERNORLEVER.comp1. i lj I
2 018-60600-20jNUT i li
I
5 001-14062-50;BOLT and WASHER ASS'Y Il;
7
1
GOVERNOR ROD
227-42701-018
003-13060-OO'CLIP
I 2i
1: ROD SPRING
227-42801-01
9
10.226-42506-01,GOVERNOR SPRING. for 50Hz
10
1 226-42501-lliGOVERNORSPRING, for 60Hz
11
1:
226-43304-O~~SPEED CONTROL
13
1
226-47101-1ljCONTROL BRACKET, compl.
14
-1
226-45301-11J~0~~~0~ LEVER
15
226-48001-011BOLT
I1
16
226-45004-13~SPRING,control i1
1171226-48005-131SPRING. choke i 11
STOP SWITCH, comp 1.
11
NUT
1
WASHER
1
121j226-73110-011WIRE10,compl. 111
SPRING, ad j us t
SCREW. ad j us t
KNOB
I
-26-

FIG. 8 BLOWER HOUSING and MUFFLER
/
/-
For USA.
6
9
I
/
12
i
!
1
/
-27-