Robin America R650 User manual

PARTS
MANUAL
Model
R650
Generator

HOW
TO
USE
.THIS PARTSCATALOG
THEMODEL,SPECIFICATION,SPECIFICATIONNUMBERANDSERIALNUMBER
OF
THEGENERATORMUST BE GIVEN
WHEN
ORDERINGPARTS
Specification and specification number are shown on the nameplate located
on
the rear cover.
WRITEDOWNTHEMODEL, -SPECIFICATION,SPECIFICATIONNUMBER
AND
SERIAL NUMBER
IN
THE
SPACES PROVIDED BELOW
SO
THAT ITWILLBE AVAILABLE
TO
YOU
WHEN
ORDERINGPARTS.
FUJI
HEAVY
INDUSTRIESLTD.
TOKYO
JAPAN
J
[
SPEC.
NO.
t-1
1
The serid.number
is
stamped on thecrankcase at the oppositeside
of
the carburetor.
SERIAL
NUMBER
HOW
TOREADTHIS PARTSCATALOG
1.
Reference numbers with an asterisk
Reference numbers marked with an asterisk indicate that the particular part is available only as a
-
completeset-or assembly.
Example:
If
the referencenumber is markedwithanasterisk-andthedescription
of
thepartstatesthat
certain items are included, this means that those included items cannot be ordered separately and
must be purchased as a complete assembly.

2.
Description
of
interchangeabilityand execution cohmns
Example:Interchangeability column Example: Execution column
1
Itemsinterchangeablebetweenthenew
-0
10000
-I
and old parts 1010;01-
1
Items not interchangeable between the new
I
For use for Serial
No.
up
to
01
0000.
0
X
and old parts -Serial
NO.
Items conditionally interchangeable between -For use for Serial
No.
from 010001.
y
the new andoldparts whicharesubject to
I
1
the description in the execution column.
Example:
I
rlnterchangeable
PartNumber
1
I
Execution Explanation
-
Part
B
7
'
020000-
Thisindicates that Part A changed to
Part
B
for generators with serial
Part A
-
1
numbers from
20000.
and that they areinterchangeable.
i
Part
C
:
1
.
020000-
This indicates that Part A changed to Part
B
for generators with serial
Part
B
j
%
I
015000-
numbersfrom
15000,
and that they are not interchangeable.
Also,
0:
xi
PartA
'2
i
i
Part
B
changed to Part
C
for generators with serialnumbers from
20000
and that they areinterchangeable.
I
Part
A
i
020000-
1
Thisindicates that Part
A
is
a
new part for generators with serialnumbers
I
!
from
20000.
Part
B
'
-030000
I
Thisindicates that
Part
B
is
no longerused for generators with serial
numbers from
30001.
Part
B
I
.
020000-
1
Thisindicates that
Part
Achanged toPart
B
for generators with serial
Part
A
i
-
:
1
numbersfrom
20000,
and that they are conditionally interchangeable
ily
:
I
i
I
i
(see
NOTEdescribed
at
the end of the section).
3.
The contents
of
this
parts
catalog
are subject to revision without notice.
TOINSURE PROMPT ANDACCURATE SERVICE,ALSO THEFOLLOWING
INFORMATION MUST BE GIVEN.
1.
State exactly the quantity
of
each part and its part number.
2.
Clearly state whether parts are
to
be shipped by express, freight or parcel post.
0
3.
Statetheexact mailingaddress.

CONTENTS
BODY and
GENERATOR PARTS
Fig
.
1
FUELTANK
....................................
1
Fig
.
2-1 CONTROL PANEL
................................
2
Fig
.
2-2 CONTROL PANEL (SPECIAL RECEPTACLE)
.............
4
Fig 3-1 GENERATOR (For50/60 Hz)
.........................
8
Fig.3-2 GENERATOR (For 60 Hz)
...........................
9
Fig.4 COVER
........................................
10
ENGINEPARTS
Fig
.
5-1CRANKCASE
....................................
12
Fig
.
5-2CRANKCASE
(with
OILSENSOR)
.....................
13
Fig
.
6
CRANKSHAFT. PISTON
and
CAMSHAFT
................
15
Fig
.
7-1 GOVERNOR (For 50/60 Hz)
..........................
16
Fig
.
7-2 GOVERNOR (For60Hz)
............................ 17
Fig.8 MUFFLER
and
FRONT HOUSING
.....................
18
Fig
.
9
CARBURETOR
and
AIR CLEANER
....................
19
Fig
.
10
RECOIL STARTER
................................
20

E:
I
Description
1
1
2
3
6
7
8;
9)
10.
10
'1 1
12
13
14
15
16
I
17
17
i
I
j
FUEL
TANK.
complete
FUEL TANK,complete
FELT, tank
LABEL, caution
O-RING, tank
HANDLE, complete
BOLT, tank
BREATHER PIPE
HANDLECOVER
(Color: WHITE)
(Color: BLACK)
(Color: YELLOW)
HANDLECOVER
(Color: BLACK)
FUEL COCK.ASSEMBLY
Includes items
12
and
13
JOINT
PACKING
SCREW
SCREW
GASKET, fiber
RUBBER PIPE
(4.5@6@~620mm)
HOSE CLAMP
HOSE CLAMP
For fuelfilter, No.
31
Fig.
1
FUEL
TANK
BODY
and
GENERATOR PARTS
el
5
14
for
Nu
FILTER
(NO.31)
Interchangeability
358-61102-01
..
1
.
I
1
IExecution
!
Part Number
IQty
:
.;
358-6110101 1
;
358-65401-1
3
1
073-20032-20
i
1
i
35865701-03\ 1
:
383-65201-031
358-65201-1
3
1
064-20074-00i 1
!
064-20046-30
1
1
00431040-60
1
I
004-31061
40
2
003-71060-002
085-10400-001
056-10800-20 2
I
056-10800-20
I
4
I
!
1
Description Part Number
21
FUELFILTER, complete
064-13600-20
Includesitems
12
and
13
31
FUELFILTER
32
RUBBER PIPE
(4.5@x9@x220mrn)
358-62801-01
085-1
4500-00
I
lntercl
[l'ty
-
1
1
1
1
1
1
ralngeabilitv
Execution
When ordering
parts;
Always give the Model, Specification andSerial Number of Generator.
-1
-

Fig.
2-1
CONTROL
PANEL
BODY
and
GENERATOR PARTS
-
3ef
40.
'1
-
'1
'1
'1
'1
'1
1
4
-
lntercl
Description
Q'Q
Part Number
CONTROLPANEL. complete
I
38340601-01
I
1
(Mark..
.
X)
Includes items 1thru 61
:
For 50/60Hz-llOV
(Mark..
.
W)
i
CONTROL PANEL, complete 38340602-01 1
I
I
I
Includesitems 1 thru61
For 60Hz-120V
CONTROL PANEL, complete
(Mark..
.
Y)
Includes items 1 thru 61
For 50/60Hz-220V. 240V
CONTROL PANEL, complete
Includes items 1 thru72
(Mark..
.
X)
For
oil
sensor, 50/60Hz-110\
(Mark..
.
W)
Includes
items
1 thru72
For oilsensor, 60Hz-120V
CONTROL PANEL, complete
(Mark..
.
Y)
Includesitems 1 thru72
For oilsensor,
CONTROL PANEL, complete
50/60H~-220V,240V
PANEL
AC RECEPTACLE
For 110V. 12OV
(125V-15A)
3834060301. 1
38340701-01
I
1
!
I
38340703-01
1
1
I
3834060008
I
1
38340610-08 1
I
t
!E
j
I
!
i
i
I
!
I
lgeability
ixecution
-
I
ef
lo.
4
-
6
12
17
20
21
21
21
22
25
26
26
27
28
-
32
1
~~~ ~
Description
AC RECEPTACLE
For 220V.240V
ASSEMBW
(250V-15A)
SCREW and WASHER
TERMINAL BOLT
Includes items 14 thru 16
(Color:BLACK)
TERMINAL BOLT
Includesitems 14 thru 16
(Color:RED)
CIRCUIT BREAKER
(10A)
For DC
CIRCUIT BREAKER
(4A)
For 50/60Hz-llOV
For WHz-120V
For 50/60Hz-220V. 240V
CIRCUIT BREAKER
(3.5A)
CIRCUIT BREAKER
(2A)
CAP
CLAMP
TAPPING SCREW
TAPPING SCREW
For oilsensor
TAPPING SCREW
SCREW and WASHER
ASSEMBLY
Part Number
38340611-08
138-70251-08
35840608-08
3584060748
38340633-08
38340632-08
38340631-08
38340630-08
383-40750-08
35840655-08
35840660-08
35840660-08
35840669-08
138-70251-08
,-.
Interchangeability
1
-
l'ty
-
1
2
1
1
1
1
1
1
2
2
3
4
1
1
-
ixecution
,n\
..
When ordering
pans;
Always give
the
Model, Specification and Serial Number
of
Generator.
-2-

Fig.
2-1
CONTROL
PANEL
BODY
and
GENERATOR
PARTS
L
3ef
do.
j
Description
For 110V. l20V
For 220V.240V
33 TAPPING SCREW
34'
LAMP
32
VOLT
METER
34
37
38
38
43
44
45
46
47
48
49
For 110V. 120V
For 220V. 240V
CAP (Color: GREEN)
CAP (Color. BLACK)
CAP (Color: CLEAR)
KNOB
COVER
WASHER
CLIP
PIN
LEVER
WIRE BAND
LAMP
For
oil
sensor
lnterclharrgeability
Part Number ;Qty
35840643081
38340751-O8!1
583406400811
38340645081
I
35841
I
3308
1
1
3584064408;1
3584065948
i
1
35840653081
1
3584065808:1
38340752081
358406870811
056-30000-20.2
'50 WIRE HARNESS
I
383406500811
51 CONNECTOR
1
Includesitem51
I
1
j
358-2102108i1
,
I
!xecution
L
3ef
SO.
Description
60 WIRE 12, complete61 WIRE 11, complete
'70 WIRE HARNESS, complete
Includesitems 71 and 72
For
oil
sensor
For 50/60Hz-llOV
For50l6OHz-220V
'
For 50160Hz-240V
75 LABEL, HZ-V
75;LABEL,HZ-V
I
75LABEL,HZ-V
I
For60Hz-120V
Interchangeability
3584113108
35841132-08
383-9530203
383-9530303
3834530503
358-9531303
80'
CHOKE WIRE, complete
'
3834510141
I
i
I
I
i
!
r
Execution
I
When ordering parts; Always
give
the Model, Specification and Serial Number of Generator.
,
-3-

Fig.
2-2
CONTROLPANEL(SPECIALRECEPTACLE)
BODY
and
GENERATOR
PARTS
1
!
I
I
I
I
I
!
WllH
OIL
SENSOR
I
Interchangeability
lef Description
lo.
Execution
1
Part Number
iQ'tyl
I
;!
I
I1
Interchangeability
c
-
tef
SO.
'1
-
'1
'1
Description
I
Part Number iQ'ty
I
I
il
t
i
I
I
j
I!
I-
!!
..
..
'i
1;
:Execution
1
I
I
!
i
'1 CONTROLPANEL.complete
I
38340751411
Includesitems 1thru 72
I
220V. 240V. (England, BF)
Foroil sensor, 50/60Hz-
I
'1 CONTROLPANEL,complete
,
3834075241
j
1
!
CONTROL PANEL, complete
:
3834061 141
Includes
items
1thru
64
j
For50160Hz-220V.240V.
,
(Germany)
CONTROL PANEL,complete
.
38340650411
Includesitems 1thru
64
i
For50/60Hz-240V,
I
1
(Australia)
CONTROL PANEL, comDlete
j
3834065141
i
1
I
..
j
Includesitems
1
thru 72
i
For oil sensor, 50/60Hz-
:
220V.(Switzerland)
I
CONTROL PANEL,
complete
i
3834071041
i
Includesitems 1thru 72
i
i
i
Foroil sensor, 50/60Hz-
I
Includesitems 1 thru 64
For 50160Hz-220V.240V.
(England, BF)
'1
'1
1
1
1
2
2
2
-
i
3834065241
;
1
I
220V. (France)
For oilsensor, 50/60Hz-
Includes items 1 thru72
1
lOV, (England, BS4343)
i
PANEL
1
3834060148
For Germany
PANEL
I
38340603-08
For France
!
PANEL
For Australia, England and
i
38340602-08
Switzerland
i
For Australia
For England (BF)
For Switzerland
CONTROL PANEL, complete 3834075341
PLATE
i
358-40670-08
PLATE135840679.08
PLATE
j
3584067448
'1
;
CONTROL PANEL, complete
i
Includesitems 1thru
64
'
For50160Hz-220V.
I
(Switzerland)
'1
CONTROL PANEL,complete
i
Includesitems 1thru
64
i
For50/60Hz920V. (France)
!
1
I
3834061041
'
1
I
38340653411
1
1
1
1
1
1
CONTROL PANEL, complete
Includesitems 1 thru
64
For 50/60Hz-llOV,
(England, BS4343)
'1
'1
'1
CONTROL PANEL, complete
j
Includes items 1thru 72
i
220V. 240V,(Germany)
;
For oil sensor, 50/60Hz-
I
Includesitems 1thru 72
'
For oil sensor, 50/60Hz-
;
I:
240V, (Australia)
CONTROL PANEL,complete
i
3834075041
I
1
I
.-.
I!
i
r
When ordering parts: Always
give
the Model, Specificationand
Serial
Number
of
Generator.
-4
-

Fig.
2-2
CONTROLPANEL(SPECIALRECEPTACLE)
BODY
and
GENERATOR PARTS
-
3ef
40.
2
-
3
4
4
4
4
4
4
5
6
6
6
6
6
Interchangeability
Description
I
Part Number JO'ty
1
i
i
Execution
!.
PLATE
:
3584068408: 1
j
j
SCREW
AC RECEPTACLE
i
3584061408 1
'
For England (684343)
.
..
..
:
mi
.I
I
358-406680a:4
i
..
For Germany
AC RECEPTACLE
For Australia
AC RECEPTACLE
For England (BF)
AC RECEPTACLE
ForSwitzerland
AC RECEPTACLE
For France
For England (684343)
ForAustralia
For Germany
For Australia
AC RECEPTACLE
BRACKET
SCREW
SCREW
SCREW
For England (BF)and
Switzerland
SCREW
For France
i
!
SCREW
j
358406850814
'
For England(BS4343)
,
i
11
1
I
WlTH
OIL
SENSOR
I
Interchangeability
Description
I
Part Number
lQfyl
i
Execution
I
9ef
i
uo.
I
IF
Switzerland
or England (BFIand
7'NUT
I
For Germany andFrance
7!NUT
!
For England (BS4343)
7
SCREW
For Australia
Includes items 13thru 16
'12 TERMINALBOLT
!
(Color:BLACK)
'171
!
20:
TERMINAL BOLT
and 18 (Color: RED)
Includes items 14 thru 16
CIRCUIT BREAKER (10A)
CIRCUIT BREAKER
(2A)
For 50160Hz-220V. 240V
21
I
CIRCUITBREAKER
(4A)
22 CAP
25 CLAMP
26; TAPPING SCREW
26: TAPPINGSCREW
i
For oii sensor
27'TAPPING SCREW
30;MICRO SWITCH
I
For 50160Hz-11OV
i
3584060808
3584060748
3834063348
3834063008
38340632-08
383-40750-08
35840655-08
01500400-31
01500400-31
35840669-
35~0643ua
1;
'
!I
..
When ordering parts: Always give the Model,
Specification
and Serial Number
of
Generator.
-5-

Fig.
3-1
GENERATOR
(For
50/60
Hz)
BODY
and
GENERATOR
PARTS
-
3ef
uo.
*1
2
'3
-
'3
'3
5
6
7
8
9
10
11
20
21
22
-
21
8
Interchangeability
Description
!
I
PanNumber
IQ'ty
1
Execution
I
I,
ROTOR, complete
Includesitem 2
BALLBEARING
STATOR, complete
Includesitems 4 thru22
For
110V
Includesitems 4 thru22
For
220V
Includesitems 4 thru22
For
240V
CONDENSER
BAND
SCREW
RECTIFIER, complete
CLAMP
CONNECTOR
CONNECTOR
BOLTand WASHER
BOLTandWASHER
WIRE BAND
STATOR, complete
STATOR, complete
ASSEMBLY
ASSEMBLY
.383-2116141
i
1
I
i
358-21015-08!1
..
!
i
!
!
!I
'
383-2125141.:1
I
i
I
383-2165141
I
1
383-21851411
I
1
383-21
00048
1
1
'
383-21052481
383-2105148,
I
2
i
358-2100648
1
1
i
383-21050482
i
383-21030482
,
!
358-21020U8i1
1
0134080030
1
1
j
0134060080/ 3
I
I
056-30000-20\
1
j
..
Interchangeability
I
I
Execution
-8-

Fig.
3-2
GENERATOR
(For
60
Hz)
BODY
and
GENERATOR
PARTS
-
3ef
40.
-1
-
2
-3
5
6
7
8
9
11
20
21
22
!
22
\\
8
Interchangeability
I
nterch;
CONDENSER
BAND
SCREW
RECTIFIER,complete
CLAMP
CONNECTOR
BOLTand WASHER
BOLTand WASHER
ASSEMBLY
ASSEMBLY
WIRE BAND
2
Part NumberQ'ty
ROTOR complete
383-2116101
1
BALL BEARING
:
358-21015481
1
STATOR, complete
'
383-22351011
Includes item
2
Includes.items
4
thru
22
i
For
120V
!
383-21051
08
2
358-2100648
1
383-2105048 2
358-21020-08 1
01340800-90
1
01
30060080 3
056-30000-20
1
Description
i
..
i:
:
.I
I
T
Part Number
IQ'tr
I
I
./
angeability
i
I
When ordering parts;
Always
give the Model, Specification and Serial Number of Generaror.
-9-

.~
BODY
and
GENERATOR PARTS
Fig.
4
COVER
n
37
Interchangeability
Interchangeability
-
lef
lo.
18
18
20
-
20
21
22
27
27
f
I
!
I
!
i
-
L’ti
1
-
1
1
1
1
1
2
2
1
1
1
1
8
8
1
-
~
Part Number
383-9190743
383-9190943
38351 10241
383-5110141
383-5530143
383-5550143
383-9170343
383-9170543
358-9530443
ixecution
qef
1
uo.
I
Description Part Number Description
!
Executton
j
!
I
1
!
FRONT
COVER,
complete
:
(Color: WHITE) 358-53001-31
358-53002-31
383-9170443
383-5060241
383-5060141
383-5070241
383-50701
41
383-55101
43
383-55601
43
LABEL,
spec.
For 60Hz-120V
1
2
10
10
10
10
15
16
17
18
18
FRONT COVER,complete
(Color: BLACK)
LABEL, trademark
REAR COVER, complete
(Color: WHITE)
For50160Hz
For50160Hz
(Color: BLACK)
(Color: WHITE)
For 60Hz
(Color: BLACK)
For 60Hz
REAR COVER,complete
REAR COVER, complete
REAR COVER, complete
PLUG COVER
COVER,
Hz
selector
For50160Hz
LABEL, 50160Hz
For 50160Hr
LABEL,spec.
For 50/60Hz-llOV
LABEL, spec.
For50160Hz-220V
LABEL, spec.
SIDE COVER
(R),
complete
For 50/60Hz-220V,(France)
Includesitem21
(Color: RED)
Includes item 21
(Color: YELLOW)
SIDE COVER
(R),
complete
SPONGE
(R)
SEAL, exhaust
LABEL, trade mark
LABEL, trade mark
For France
28 LABEL, sparkarrester
For U.S.A.
30
[
SIDE
COVER
(L),
complete
i
(Color:RED)
Includes item31 358-53401 -31
I
358-53402-31
383-5530243
01 140600-60
,358-5520143
‘
358-30601-51
30SIDE COVER
(LI,
complete
Includes item31
(Color:YELLOW)
!
31
’
SPONGE
(L)
37
38 FLANGE BOLT
40 BASE PLATE, complete
FLANGESCREW
I
18
i
LABEL, spec.
I
For50160Hz-240V
:
I!
When ordering parts; Always give the Model,Specificatlon andSerial Number
of
Generator.
-
10
-

..
Fig.
4
COVER
BODY
and
GENERATOR PARTS
i
Description Part Number
41
42
43
44
45
48
49
50
51
52
53
54
MOUNT (A),complete
BOLT
and
WASHER
ASSEMBLY
BOLT
and
WASHER
ASSEMBLY
MOUNT (8).complete
SCREW andWASHER
ASSEMBLY
SEAL1, base
SEAL
2,
base
ACCESSORY TOOL
KIT
EARTHWIRE, complete
BOLT
SCREW, pan head
CROWN NUT
358-30101-1
1
001-14061-20
001-16051
-00
!
358-30201-01
i
004-35051
-00
i
i
383-36101-03
!
383-36102-03
i
358-90301-1
0
358-35102-01
001-65061-20
004-31
06080
00243060-01
Interct qeability
Fxecution
3ef
i
-
Description
I
I
i
1
I
i
L
I
Part Number
Interchangeability
I
l’ty
Execution
!
When ordering parts: Always give
the
Model, Specificationand Serial Number
of
Generator.
-
11
-

Fig.
5-1
ENGINE
PARTS
12
',
-
3ef
40.
'1
2
3
4
5
6
7
8
9
'10
-
12
13
14
15
16
17
18
19
20
21
-
10
16
Description
CRANKCASE, complete
Includes items2 thru 7
VALVE GUIDE, over size
STUD
STUD
DOWEL PIN
BALLBEARING (66-6203)
PLUG, rubber
OILGAUGE
GASKET
MAIN BEARING COVER,
complete
Includes items 11 thru 14
BALLBEARING (888004)
OIL SEAL
DOWEL PIN
GASKET, bearing cover
BOLTandWASHER
(TB-20&32&6mrn)
ASSEMBLY
CYLINDER HEAD
GASKET, complete, head
FLANGEBOLT
SPARK PLUG (NGK-BMR4A)
TAPPETCOVER, complete
5
CRANKCASE
194
20
15
i
\
Interchangeability
230-1 0201-11
i
1
230-14202432
010-50601602
01050601-70. 2
031 40600-10
1
2
06041700-301
230-1710143 1
2308360143 1
021-31600-1
0
1
230-11201-21 1
06042001
40
1
04442000-70 1
03140600-1
0
2
230-16001
43
1
001-1306260 5
230-1310143 1
230-1500141 1
011406Do-907
06541403ao 1
230-1430141 1
ixecution ief
lo.
22
23
24
25
26
27
28
29
30
31
32
-
-
Description
RUBBER PIPE
GASKET, tappet cover
BREATHER PLATE, complete
GASKET, breather plate
FLANGE BOLT
GASKET, insulator
INSULATOR
GASKET2, insulator
NUT
SPRINGWASHER
GASKET, complete,
muffler cover
GASKETSET
Includesitems 9, 15,18,23,
25,27,29,32,
Muffler-12
and Air Cleaner-7
(89x1 1@~48mrn)
22
n...
Interchangeabili?
PanNumber
D85-1080040
230-1600643
230-1440141
230-1600743
Dl
100600-20
230-3590143
230-3290143
230-3590243
002-1706040
003-2006040
230-35202-01
2309900247
-
I'ty
1
-
1
1
1
2
1
1
1
2
2
1
1
Ixecution
/
When ordering
parts;
Always give the Model, Specificationand Serial Number of Generator.
-
12
-

Fig.
5-2
CRANKCASE
(with
01
L
SENSOR)
ENGINE
PARTS
22
16
lgeability
lnterclhar lntercl
har
lgeability
I
-
Ref
uo.
‘1
-
2
3
4
5
6
7
8
9
*10
12
13
14
15
16
17
18
19
.20
21
-
-
I’w
1
-
2
2
2
2
1
1
1
1
1
1
1
2
1
5
1
1
7
1
1
-
-
3ef
SO.
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
-
41
-
-
Ytr
-
1
1
1
1
2
1
1
1
2
2
1
1
1
1
1
2
2
1
2
1
-
Description ixecution Part
Number
Part
Number
230-1020201
230-1420203
010-50601
-60
01060601-70
03100600-1
0
06001700-30
230-1710103
230-6360103
02151600-10
230-11201-21
06002001
00
04402000-70
031 00600-1
0
230-1600103
001-13062-50
230-1310103
230-1500141
01 100600-90
0650140380
230-1430101
Description
RUBBER PIPE
GASKET,
tappet cover
BREATHER PLATE,
complete
GASKET,
breather plate
FLANGE BOLT
GASKET,
insulator
INSULATOR
GASKET
2,
insulator
NUT
SPRING WASHER
GASKET,
complete,
01
L
SENSOR,
complete
SENSOR RETAINER
CONTROLLER UNIT
BRACKET,
complete
BOLT
and
WASHER
SCREW
and
WASHER
CLAMP
SCREW
and
WASHER
(8&ll b48mm)
muffler cover
ASSEMBLY
ASSEMBLY
ASSEMBLY
CLAMP
CRANKCASE,
complete
Includes items
2
thru
7
VALVE GUIDE,
over size
STUD
STUD
DOWEL PIN
BALL BEARING
(BB-6203)
PLUG,
rubber
01
L
GAUGE
GASKET
MAINBEARING COVER,
complete
Includesitems
11
thru
14
BALL BEARING (88-6004)
085-1
080000
230-16006-03
230-1440101
230-1600703
01100600-20
230-35901 -03
230-3290103
230-3590203
002-1706040
003-2006000
230-3520201
230-76301-1 1
230-7580103
230-76201-02
230-7820101
001-1 1061-20
OIL
SEAL
(TB-20&32@~6mm)
DOWEL PIN
GASKET,
bearingcover
BOLT
and
WASHER
ASSEMBLY
004-36061
60
CYLINDER HEAD
GASKET,
complete, head
FLANGE BOLT
SPARK PLUG (NGK-BMR4A)
TAPPET COVER,
complete
056-6000250
004-35061
00
226-751 01
03
When ordering
parts;
Always
give the
Model.
Specification and Serial
Number
of Generator.
-
13
-

~ ~~
.
ENGINE
PARTS
Fig.
5-2
CRANKCASE
(with
01
L
SENSOR)
-
?ef
lo.
-
I
16
Interchangeability Interchangeability
Description
I
Part Number luty
j
i
I
Execution
I
..
GASKETSET230-9900247
j
1
Includes items9,15,18,23,
,
25,27,29,32
Muffler-12
i
and Air Cleaner-7
i
I
!
L
lef
I
lo.
:
Description
I I
j
Part Number
IQ't)
I
I"
Execution
1
When ordering parts; Always give the Model,Specification and Serial Number of Generator.
-
14
-

c
-
9ef
UO.
-1
-
3
3
3
4
5
'6
10
11
11
11
12
12
12
13
14
'1
5
16
Fig,
6.
CRANKSHAFT,PISTON
and
CAMSHAFT
..
Interchangeability
Description
I
Part Number IQ'tyi
i
IExecution
No.
Ref
18
CRANKSHAFT, complete
'
230-20301-01
1
I
'
Includesitem
2
I
::
14
..
SPACER, t=0.8
j
023-0200140
1
i
!
SPACER,
x=l.2
:
023O2001-20
1
'
WOODRUFF
KEY
.00532042-01
1
1
I
CAMSHAFT
i
230-31801431
1
i
!
GOVERNOR GEAR, complete
i
23045003-01
1
1
j
Includes
items 7
and
8
I
!i
GOVERNOR SLEEVE
I
'
20541901-03!
1
I
i
PISTON RINGSET,standard
I
230-23501-07
/
1
PISTON RINGSET, oversize
i
230-23502-07
j
1
0.25mm
PISTON RINGSET,over
size
230-2350347
1
0.50mm
:i
PISTON,standard
'
230-2340143
I
1
1
PISTON,over
size
0.25mm
i
230-23402-03
i
1
..
PISTON,oversize
0.50mm 1230-2340343
PISTON PIN
CLIP
20
21
22
.-
r
t
0
ENGINE
PARTS
Interchangeability
Description Part Number
IQ'tv
INTAKE VALVE
230-33401 -03
i
1
.I
EXHAUSTVALVE
I
230-3350143
VALVESPRING
I
230-33601 -03
SPRING RETAINER
i
230-33701 -03
TAPPET
j
230-33301 -03
i
I
i
I
i
CONNECTING
ROD
,230-2250140
I
1
:
j
i
ASSEMBLY
I
ROD LOCKWASHER
Includes items
16
and
17
j
!
I
!
230-2320143
I
1
!
I
I
;
17
BOLT, connecting rod
i
230-23001-03
'
2
!
j
i
I
il
I
(TExeurrlon
j
When ordering parts; Always give
the
Model, Specification andSerial Number
of
Generator.
-
15
-
~~ ~~~ ~~~~

~
-
..
ENGINE
PARTS
Fig.
7-1
GOVERNOR
(For
50/60
Hz)
23
23
16
3
Interchangeability
Description
I
Part Number /O?y
!
I
I
Execution
Interchangeability
Part Number
iQ'tyl
1
Execution
I
lef
i
Description
lo.
I
1
,
GOVERNORLEVER,
!
'2304230141
1
!
2;
NUT
-
~01880600-20!
1
i
I
..
!I
i
complete
I
..
23
BOLTandWASHER
;
ASSEMBLY
Dol-10061-20 2
!
.
:,
i
BOLTandWASHER
]001-14062-501
1
I
GOVERNOR SHAFT
I2304220143
I
1
GOVERNORROD
!2304270141
1
1
I
ASSEMBLY
1
CLIP
!
003-13050430 2
:
1!
i
I
1
1
1
1
1
3
4
5
6
7
9
10
11
12
13
14
15
16
17
18
19
20
21
22
-
ROD
SPRING
i
23042801
41
j
CLIP
j
056-50300-10
:
GOVERNOR SPRING
j
2304250541
i
CONTROL BRACKET UNIT
,2304600242
CONTROL LEVER
1
i2304340343
CONTROL LEVER
2
!
23043404433
CAM, switch
!
2304390243
i!
!I
II
..
KNOB, Hz selector
SPRING, lever
WASHER
MICRO SWITCH
SCREWand WASHER
ASSEMBLY
SPRING, adjust
SCREW,
pan
head
SCREW, pan head
j23043903-03
1
;
:
:2304900541
1
1
1
i
003-10040430
1
i
I
!.
.
..
23049006431 2
!
!
ni
004-3104140
i
1
1
When ordering Parts; Always give the Model, Specification
and
Serial Number of Generator.
-
16
-

Fig.
7-2
GOVERNOR
(For
60
Hz)
1
2
3
4
5
6
7
9
10
11
12
13
14
-
3
Interchangeability
qef
I
40.
;
Description
I
Part Number
lClrty.
I
I
Execution
I
I,
GOVERNOR LEVER,
complete
NUT
BOLTand WASHER
ASSEMBLY
GOVERNOR SHAFT
CLIP
GOVERNOR
ROD
ROD SPRING
CLIP
GOVERNOR SPRING
CONTROL BRACKET
ASSEMBLY
ADJUSTING
NUT,
complete
ADJUSTING SCREW,
complete
FLANGE BOLT
i
23042301-01
I
1
1
101860600-20!
1
:
1001-14062-50i
.
::
..
1
..
j
!
23042201-03'
1
I
,
i
003-13050-00
i
2
'
23042701-01
j
1
I
I.
!.
I
'
23049002-01
1
1
I
ENGINE
PARTS
Interchangeability
I.
When ordering
paris;
Always glve the Model, Specification and Serial Number of Generator
-
17
-

Fig.
8
MUFFLER
and
FRONT
HOUSING
ENGINE
PARTS
17
Interchangeability
Description
i
Part Number !Qty :Execution
I
?ef
.
40.
19
1
BOLTandWASHER
!
001-17062-502
I
i
!
ASSEMBLY
I
I
:.
I
i
Interchangeability
Description
I
Part Number iQ'ty
1
I
i
Execution
7ef
I
30.
i
I
1
j
FRONTHOUSING
i
230-56002-03
2
i
CENTER
BAFFLE
'
230-5300243
3
i
HEADCOVER
UNIT
i
230-52801-52
4
I
CYLINDER BAFFLE 230-5290143
5
'
SCREWandWASHER
1
004-3505140
I
,
ASSEMBLY
,214-79002-01
I
1
;
20 ;CLAMP
21 FLANGEBOLT
22
:
SPARK PLUG CAP
23
.
SPARKPLUG CAP
24 !CLAMP
25
.
SPARK ARRESTER, complete
For U.S.A.
26
!
TAPPING SCREW
I
For USA.
01140600-20
065-50001
-00
230-75101-13
230-75701-03
230-36501-11
015-20500-20
BOLT
and
WASHER
ASSEMBLY
1
001-1306260
1
4
1
'
I.
6
7
8
9
10
10
11
12
13
14
16
17
18
-
BOLT
SPRING WASHER
MUFFLER COVER 1,
MUFFLER,complete
complete
-001-66065-50; 1
1
003-20060-00'1
i
i
j
230-34213-03.
1
'
230-30502-011
1
..
ij
i
230-30602-01
I
1
1
230-3421403i
1
i
I
i;
230-35201-01
!
1
i
I/
004-3105080
i
4
002-19060-00
1
2
015-20500-1
0
1
7
230-75501-2311
!
230-70301-111
:
i
MUFFLER, complete
MUFFLER COVER 2,
GASKET, complete, exhaust
For U.S.A.
complete
SCREW
.
NUT
TAPPlN G SCREW
GROMMET
IGNITIONCOIL, complete
L
When ordering parts; Always gwe
the
Model, Specification and Serial Number
of
Generator.
-
18
-
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