RoboLabs SugarLips 100 User manual

Caramel coating machine
SugarLips 100
(CP-100SR)
400 V 50 Hz
Technical manual
Read this manual before use and keep for future reference!
PDF version of this manual is available on www.robolabs.pro

Safety requirements
This is the safety alert symbol. It is used to alert you to potential physical injury
hazards. Obey all safety messages that follow this symbol to avoid possible injury
or death.
DANGER
•THIS MANUAL IS FOR SKILLED TECHNICIANS ONLY!
•DO NOT open electric panels unless you are qualified for this.
•Electric shock hazard! High voltage inside electric panel. DO NOT touch
bare terminals and/or wires.
•ALWAYS unplug the machine before servicing, unless you need it to be
energized for performing setup procedures.
WARNING
•Burn hazard! Some parts of machine are very hot. Wait until machine is
cooled down before working with those parts.
WARNING
•ALWAYS wear eye protection while servicing this equipment to avoid pos-
sible injury.
1

Contents
1 Components setup 3
1.1 Temperature regulator setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
1.2 Temperaturelimitersetup................................ 4
1.3 VFDssetup ........................................ 5
1.4 Voltage control relay setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
2 Diagnostic procedures 7
2.1 Controls.......................................... 7
2.1.1 Mainswitch(SA1)................................ 7
2.1.2 EMERGENCY STOP switch (SA2) . . . . . . . . . . . . . . . . . . . . . . . . 7
2.1.3 HEATING push button (SB1) . . . . . . . . . . . . . . . . . . . . . . . . . . 8
2.1.4 DUMPpushbutton(SB2)............................ 8
2.1.5 MIXING push button (SB3) . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
2.1.6 RAISE push button (SB4) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
2.1.7 HEATINGlamp(HL1) .............................. 8
2.1.8 DUMPlamp(HL2) ................................ 8
2.1.9 MIXINGlamp(HL3) ............................... 8
2.1.10RAISElamp(HL4)................................ 9
2.2 Temperature regulator (DC3) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
2.3 Main temperature sensor (BT2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
2.4 Temperaturelimiter(DC4) ............................... 9
2.5 Heaters high temp sensor (BT1) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
2.6 Mixerdrive(UZ1,M1) .................................. 10
2.6.1 VFDunit(UZ1).................................. 10
2.6.2 ACmotor(M1).................................. 10
2.7 Kettle tilt drive (UZ2,M2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
2.7.1 VFDunit(UZ2).................................. 11
2.7.2 ACmotor(M2).................................. 11
2.8 Solid-state relays (VS1-VS4) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
2.9 Heating elements (EK1-EK6) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
2.10Powersupplyunit(PSU) ................................ 12
2.11Slimrelay(K)....................................... 13
2.12 Proximity sensors (BL1,BL2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
2.13Contactor(KM1)..................................... 13
2.14Circuitbreaker(QF) ................................... 14
2.15Buzzer(BZ)........................................ 14
2.16Fans(MF1,MF2) ..................................... 14
3 Parts list 15
2

1 Components setup
1.1 Temperature regulator setup
Temperature regulator TCN4S (Fig.1) has three setting groups: 1st setting group, 2nd setting
group, and SV setting group (the main indication mode). The settings must be changed in the
same order as they appear in the list. Note that after changing In-t (temperature sensor type)
or UnI-t (temperature unit) values, parameters H-Su , L-Su , AL1 , AL2 , AHYS must be set
again. The regulator has more parameters than listed below; if you see a parameter not from
the list, skip it and move to the next one.
Figure 1: TCN4S panel
Parameters changing procedure
1. To access the 2nd group of parameters press and hold for 4 seconds; once display
reads PAr2 , release .
2. To access the 1st group of parameters, press and hold for 2 seconds; once display
reads PAr1 , release .
3. Press to go through the parameters. Current value is represented on the lower line of
the display.
4. Press or to change the value.
5. Press to move to the next parameter.
Group Param Value Description
2nd LoC oFF Unlock all settings for changing
2nd In-t YCA.H Temperature sensor type
2nd L-Su 90 SV low-limit value, °C
2nd H-Su 220 SV high-limit value, °C
2nd C-nd PId Control type
2nd oUt SSr Control output
2nd AL-1 An1.A AL1 alarm operation mode
2nd AHYS 10 Alarm output hysteresis, °C
1st AL1 -10 AL1 alarm temperature, °C
1st P 200 Proportional band, °C
1st I 0 Integral time
1st d 0 Derivative time
2nd LoC LoC2 Group 1 and 2 settings locked
SV SV 155 Default temperature, °C
3

1.2 Temperature limiter setup
DANGER
•Electric shock hazard! High voltage inside electric panel. DO NOT touch
bare terminals and/or wires.
TC4SP unit (Fig.2) has three setting groups: 1st setting group, 2nd setting group, and SV set-
ting group (the main indication mode). The settings must be changed in the same order as
they appear in the list. Note that after changing In-t (temperature sensor type) or UnI-t
(temperature unit) values, parameters H-Su , L-Su , AL1 , AL2 , AHYS must be set again.
The regulator has more parameters than listed below; if you see a parameter not from the list,
skip it and move to the next one.
Figure 2: TC4SP panel
Parameters changing procedure
1. To access the 2nd group of parameters press and hold for 4 seconds; once display
reads PAr2 , release .
2. To access the 1st group of parameters, press and hold for 2 seconds; once display
reads PAr1 , release .
3. Press to go through the parameters. Press to see current value of the parameter.
4. Press or to change the value.
5. Press to move to the next parameter.
Group Param Value Description
2nd LoC oFF Unlock all settings for changing
2nd In-t YCA Temperature sensor type
2nd L-Su 250 SV low-limit value, °C
2nd H-Su 400 SV high-limit value, °C
2nd C-nd onoF Control type
2nd oUt rLY Control output
1nd HYS 10 Alarm output hysteresis, °C
SV SV 350 Default temperature, °C
2nd LoC LoC3 All settings locked
4

1.3 VFDs setup
DANGER
•Electric shock hazard! High voltage inside electric panel. DO NOT touch
bare terminals and/or wires.
Figure 3: VFD control panel
NOTE 1: VFD setup must be performed only when
the drive is stopped.
NOTE 2: After setting parameter 02.00 to 9, VFD
displays End , and gets back to the main indication
mode. After this, continue setup process from param-
eter 00.03.
Parameters changing procedure
1. Locate the VFD control panel, see Fig 3.
2. To change or view parameter value, press , the display shows 00.__
3. Press or to choose the first two digits of the parameter (for example, 02).
4. Press again, display shows 02.00 .
5. Press or to choose the second two digits of the parameter, for example, 02.11 .
6. Press again to see the current value of the parameter. Change value, if needed, with
or .
7. Press to confirm and save the new value, the display shows End .
8. Press to return back to the previous level of selection or to the main mode.
Parameter UZ1 (mixer) UZ2 (kettle) Description
00.02 9 9 Settings initialization
00.03 1 1 Start-up display selection
01.00 50.00 50.00 Maximum output frequency
01.09 2.0* 1.6* Accel time
01.10 2.0* 1.6* Decel time
01.16 0 4 Acceleration/deceleration mode
02.00 0 0 Source of first master frequency command: keypad
02.01 4 4 Source of first operation command: RS-485
02.04 0 0 Motor direction control
02.07 1 1 Up/down mode
02.11 30.0 30.0 Keypad frequency command
07.02 5.0 5.0 Torque compensation
09.00 1 2 VFD communication address
09.01 1 1 Transmission speed: 9600 bps
09.02 1 1 Transmission fault treatment (warn and ramp to stop)
09.04 1 1 Communication protocol: ASCII, 7, E, 1
* – needs to be set up individually on each machine.
5

1.4 Voltage control relay setup
DANGER
•Electric shock hazard! High voltage inside electric panel. DO NOT touch
bare terminals and/or wires.
Voltage control relay (Fig.4) is intended to protect the machine from improper connection and
from voltage deviations in the service grid. The relay has following controls, see Fig.4:
1 – High voltage limit adjustment knob; 2 – Low voltage limit adjustment knob; 3 – Tripping
delay adjustment knob; 4 – Power supply status LED (green); 5 – Relay output status LED
(yellow).
Setup procedure
1. Unplug the machine.
2. Set (1) at 260 V.
3. Set (2) at 180 V.
4. Set (3) at 2 s.
LED status
GREEN YELLOW Meaning
GLOWS GLOWS Voltage is ok.
GLOWS BLINKS Voltage is beyond allowed range. Check the voltage in the mains.
FLASHES FLASHES Voltage exceeds both high and low limit because of improper set up.
1
2
34
5
Figure 4: Voltage control relay
6

2 Diagnostic procedures
DANGER
•Electric shock hazard! High voltage inside electric panel. DO NOT touch
bare terminals and/or wires.
•ALWAYS unplug the machine before resistance measurement, or open
circuit check, or circuit continuity check.
CAUTION
•Some diagnostic procedures requires to turn the heating on. Pour
enough water in the kettle so to cover the kettle bottom before perform-
ing such procedures. Running heating with empty kettle might lead to
kettle overheating.
NOTE: Refer to the wiring diagram and parts list to locate the components. Following designa-
tion is used in this section:
•(5)/DC1 – terminal no.5 of the component DC1.
•1.15 – wire labelled “1.15”.
2.1 Controls
2.1.1 Main switch (SA1)
1. Cool down the machine and unplug.
2. Ensure continuity and terminal tightening for the wires: 1.7 1.6 1.5 1.4 5.23 5.10
5.9 5.8 5.7 5.6 5.5 5.4 5.3 5.2 5.1 5.0 .
3. Set SA1 to OFF.
4. Ensure (1)/SA1 and (2)/SA1 are open.
5. Ensure (3)/SA1 and (4)/SA1 are open.
6. Ensure (5)/SA1 and (6)/SA1 are open.
7. Set SA1 to CARAMEL.
8. Ensure (1)/SA1 and (2)/SA1 are open.
9. Ensure (3)/SA1 and (4)/SA1 are open.
10. Ensure (5)/SA1 and (6)/SA1 are closed.
11. Set SA1 to TWEAKING.
12. Ensure (1)/SA1 and (2)/SA1 are closed.
13. Ensure (3)/SA1 and (4)/SA1 are closed.
14. Ensure (5)/SA1 and (6)/SA1 are open.
2.1.2 EMERGENCY STOP switch (SA2)
1. Cool down the machine and unplug.
2. Ensure continuity and terminal tightening for the wires: 1.4 1.3 1.2 1.1 2.4 2.3 .
3. Press SA2.
4. Ensure (1)/SA2 and (2)/SA2 are open.
7

5. Ensure (3)/SA2 and (4)/SA2 are open.
6. Release SA2.
7. Ensure (1)/SA2 and (2)/SA2 are closed.
8. Ensure (3)/SA2 and (4)/SA2 are closed.
2.1.3 HEATING push button (SB1)
1. Cool down the machine and unplug.
2. Ensure continuity and terminal tightening for the wires: 5.16 5.5 5.4 5.3 5.2 5.1
5.0 .
3. Ensure (1)/SB1 and (2)/SB1 are closed if SB1 IS pressed, and open if SB1 IS NOT
pressed.
2.1.4 DUMP push button (SB2)
1. Cool down the machine and unplug.
2. Ensure continuity and terminal tightening for the wires: 5.18 5.7 5.6 5.5 5.4 5.3
5.2 5.1 5.0 .
3. Ensure (1)/SB2 and (2)/SB2 are closed if SB2 IS pressed, and open if SB2 IS NOT
pressed.
2.1.5 MIXING push button (SB3)
1. Cool down the machine and unplug.
2. Ensure continuity and terminal tightening for the wires: 5.17 5.4 5.3 5.2 5.1 5.0 .
3. Ensure (1)/SB3 and (2)/SB3 are closed if SB3 IS pressed, and open if SB3 IS NOT
pressed.
2.1.6 RAISE push button (SB4)
1. Cool down the machine and unplug.
2. Ensure continuity and terminal tightening for the wires: 5.19 5.2 5.1 5.0 .
3. Ensure (1)/SB4 and (2)/SB4 are closed if SB4 IS pressed, and open if SB4 IS NOT
pressed.
2.1.7 HEATING lamp (HL1)
1. Cool down the machine and unplug.
2. Ensure continuity and terminal tightening for the wires: 6.6 5.6 5.5 5.4 5.3 5.2 5.1
5.0 .
2.1.8 DUMP lamp (HL2)
1. Cool down the machine and unplug.
2. Ensure continuity and terminal tightening for the wires: 6.8 5.8 5.7 5.6 5.5 5.4 5.3
5.2 5.1 5.0 .
2.1.9 MIXING lamp (HL3)
1. Cool down the machine and unplug.
2. Ensure continuity and terminal tightening for the wires: 6.7 5.3 5.2 5.1 5.0 .
8

2.1.10 RAISE lamp (HL4)
1. Cool down the machine and unplug.
2. Ensure continuity and terminal tightening for the wires: 6.9 5.2 5.1 5.0 .
2.2 Temperature regulator (DC3)
1. Cool down the machine and unplug.
2. Ensure continuity and terminal tightening for the wires: 1.11 1.10 1.9 1.8 2.7 2.6
2.5 2.9 5.9 5.8 5.7 5.6 5.5 5.4 5.3 5.2 5.1 5.0 .
3. Plug the machine in. Set SA1 to CARAMEL.
4. Ensure voltage from (5)/DC3 to (6)/DC3 is 208 VAC. IF voltage DOES present, BUT the
display doesn’t lit, replace DC3.
5. Ensure DC3 proper setup.
6. Ensure voltage from (8)/DC3 to (0V)/PSU is 24 VDC.
7. Ensure voltage from (7)/DC3 to (0V)/PSU is 24 VDC whenever AL1 indicator of DC3 is
lit. IF NOT, alarm output is fault, replace DC3.
8. Ensure voltage from (1)/DC3 to (2)/DC3 is 24 VDC whenever OUT indicator of DC3 is lit.
IF NOT, SSR output is fault, replace DC3.
2.3 Main temperature sensor (BT2)
1. Cool down the machine and unplug.
2. Ensure sensor wires are properly connected to (10)/DC3 and (11)/DC3.
3. Ensure resistance from (10)/DC3 to (11)/DC3 is about 10 Ω. IF open or short circuit,
replace BT2.
2.4 Temperature limiter (DC4)
1. Cool down the machine and unplug.
2. Ensure continuity and terminal tightening for the wires: 1.15 1.14 1.8 2.5 2.9
3. Pour water in the kettle in the amount enough to cover the kettle bottom, to avoid over-
heating during following steps.
4. Plug the machine in. Set SA1 to CARAMEL and press HEATING.
5. Ensure voltage from (10)/DC4 to (11)/DC4 is 208 VAC. IF voltage DOES present, BUT
the display of DC4 doesn’t lit, replace DC4.
6. Ensure DC4 proper setup.
7. Ensure voltage from (4)/DC4 to ground is 120 VAC whenever machine is in heating mode.
8. Ensure voltage from (5)/DC4 to ground is 120 VAC whenever machine is in heating mode
and OUT indicator is lit up. IF NOT, relay output is fault, replace DC4.
2.5 Heaters high temp sensor (BT1)
1. Cool down the machine and unplug.
2. Ensure sensor wires are properly connected to (2)/DC4 and (3)/DC4.
3. Ensure resistance from (2)/DC4 and (3)/DC4 is about 10 Ω. IF open or short circuit,
replace BT1.
9

2.6 Mixer drive (UZ1,M1)
DANGER
•Capacitors in the output circuit of the VFD might maintain high voltage
at output terminals U, V, W for up to 10 minutes after power cut o.
2.6.1 VFD unit (UZ1)
1. Cool down the machine and unplug. Wait 15 minutes.
2. Ensure continuity and terminal tightening for the wires: 10.0 11.0 1.13 2.11 2.10
GND5 .
3. Plug the machine in. Set SA1 to TWEAKING.
4. Ensure voltage from (R)/UZ1 to ground is 120 VAC.
5. Ensure voltage from (S)/UZ1 to ground is 120 VAC.
6. Ensure UZ1 display is lit up. IF NOT, replace UZ1.
7. IF display reads OL (Overload), or OC (Overcurrent), or GFF (Ground fault), check M2.
2.6.2 AC motor (M1)
1. Cool down the machine and unplug. Wait 15 minutes.
2. Ensure continuity and terminal tightening for the wires: U2.0 V2.0 W2.0 .
3. Ensure resistance between any two of U2.0 V2.0 W2.0 is about 78 Ω.
4. If previous step indicated OL, then open the kettle, ensure continuity and terminal tight-
ening for the wires: U2.1 V2.1 W2.1 .
5. Ensure continuity of J2.
6. Repeat resistance measurement from the terminal box of the motor. IF confirmed, replace
M2.
7. Ensure the motor wired in star.
8. Ensure open circuit from any of U2.1 V2.1 W2.1 to the ground.
9. Remove the grilled cap from the motor that covers the cooling impeller. Ensure the im-
peller can rotate as driven by hand. IF impeller cannot rotate, or can rotate only with
significant eort, then take o the motor with gearbox and inspect for mechanical dam-
age.
10

2.7 Kettle tilt drive (UZ2,M2)
DANGER
•Capacitors in the output circuit of the VFD might maintain high voltage
at output terminals U, V, W for up to 10 minutes after power cut o.
2.7.1 VFD unit (UZ2)
1. Cool down the machine and unplug. Wait 15 minutes.
2. Ensure continuity and terminal tightening for the wires: 10.1 11.1 2.10 3.3 GND6 .
3. Plug the machine in. Set SA1 to TWEAKING.
4. Ensure voltage from (R)/UZ2 to ground is 120 VAC.
5. Ensure voltage from (S)/UZ2 to ground is 120 VAC.
6. Ensure UZ2 display is lit up. IF NOT, replace UZ2.
7. IF display reads OL (Overload), or OC (Overcurrent), or GFF (Ground fault), check M1.
2.7.2 AC motor (M2)
1. Cool down the machine and unplug. Wait 15 minutes.
2. Ensure continuity and terminal tightening for the wires: U1.0 V1.0 W1.0 GND7 .
3. Ensure resistance between any two of U1.0 V1.0 W1.0 is about 30 Ω.
4. IF open or short circuit, repeat resistance measurement from the terminal box of the
motor. IF confirmed, replace M1.
5. Ensure the motor wired in star.
6. Ensure open circuit from any of U1.0 V1.0 W1.0 to the ground.
7. Remove the grilled cap from the motor that covers the cooling impeller. Ensure the im-
peller can rotate as driven by hand. IF impeller cannot rotate, or can rotate only with
significant eort, then take o the motor with gearbox and inspect for mechanical dam-
age.
11

2.8 Solid-state relays (VS1-VS4)
1. Cool down the machine and unplug.
2. Ensure (L1)/VS1 and (T1)/VS1 are open.
3. Ensure (L1)/VS2 and (T1)/VS2 are open.
4. Ensure (L1)/VS3 and (T1)/VS3 are open.
5. Ensure continuity and terminal tightening for the wires: 1.16 1.17 2.12 2.13 6.12
6.13 6.14 6.15 5.24 5.25 5.26 5.27 .
6. Pour water in the kettle in the amount enough to cover the kettle bottom, to avoid over-
heating during following steps.
7. Plug the machine in. Set SA1 to CARAMEL and press HEATING.
8. Ensure voltage from (T1)/VS1 to ground is 120 VAC.
9. Ensure voltage from (T1)/VS2 to ground is 120 VAC.
10. Ensure voltage from (T1)/VS3 to ground is 120 VAC.
11. Ensure voltage from (T1)/VS4 to ground is 120 VAC.
12. Ensure voltage from (L1)/VS1 to ground is 120 VAC whenever pilot light on VS1 is lit.
13. Ensure voltage from (L1)/VS2 to ground is 120 VAC whenever pilot light on VS2 is lit.
14. Ensure voltage from (L1)/VS3 to ground is 120 VAC whenever pilot light on VS3 is lit.
15. Ensure voltage from (L1)/VS4 to ground is 120 VAC whenever pilot light on VS4 is lit.
2.9 Heating elements (EK1-EK6)
1. Cool down the machine and unplug.
2. Ensure the resistance from (L1)/VS3 to (L1)/VS1 is about 24 Ω.
3. Ensure the resistance from (L1)/VS1 to (1)/KM1 is about 24 Ω.
4. Ensure the resistance from (L1)/VS4 to (L1)/VS2 is about 24 Ω.
5. Ensure the resistance from (L1)/VS2 to (1)/KM1 is about 24 Ω.
6. If previous steps indicated OL or significantly other values, then open the kettle, inspect
heating elements and connection wires for any signs of burn out, corrosion and so on. If
found, replace heating elements and wires.
7. Ensure continuity and terminal tightening for the wires: 1.21 1.20 1.19 1.18 2.17
2.16 2.15 2.14 3.7 3.6 3.5 3.4 .
8. Ensure the resistance of each EK1-EK6 is about 12 Ωeach. IF short or open circuit,
replace fault heating element.
9. Ensure each heating element DOES NOT HAVE ground fault, there should be no contact
between each terminal stud and the ground. Replace fault heating element.
10. When rewiring elements, use conductive anti-seize paste on bolted joints between ter-
minal studs of the heaters and the wires.
2.10 Power supply unit (PSU)
1. Cool down the machine and unplug.
2. Ensure continuity and terminal tightening for the wires: 1.10 1.9 1.8 2.6 2.5 2.9
GND4 .
3. Plug the machine in. Set SA1 to CARAMEL.
4. Ensure voltage from (L)/PSU to (N)/PSU is 208 VAC.
5. Ensure voltage from (24V)/PSU to (0V)/PSU is 24 VDC.
12

2.11 Slim relay (K)
1. Cool down the machine and unplug.
2. Take out the relay’s central module by pressing latching lever. Ensure the module pins
and the socket are clean and free of dust and scrap. Insert the module back.
3. Ensure terminals (11)/K and (14)/K are open. IF NOT, replace the relay.
4. Ensure continuity and terminal tightening for the wires: 1.9 1.8 6.11 5.11 5.10 5.9
5.8 5.7 5.6 5.5 5.4 5.3 5.2 5.1 5.0 .
5. Plug the machine in. Set SA1 to CARAMEL and press HEATING.
6. Ensure voltage from (A1+)/K to (A2-)/K is 24 VDC whenever LED indicator on (Y1)/DC2
is lit.
7. Ensure voltage from (11)/K to ground is 120 VAC.
8. Ensure voltage from (14)/K to ground is 120 VAC.
2.12 Proximity sensors (BL1,BL2)
NOTE: Each sensor trips whenever a steel pin is placed in front of the sensor (BL1 when kettle
is in upright position, BL2 when the kettle is in dumped position). A suitable ferrous metal item
(screwdriver for example) might be used for testing the sensors.
1. Cool down the machine and unplug.
2. Ensure both sensors are properly fixed in their places.
3. Ensure continuity and terminal tightening for the wires: 5.21 5.20 5.14 5.13 6.1
6.0 .
4. Plug the machine in. Set SA1 to CARAMEL.
5. Ensure LED indicator on (X4)/DC1 is lit whenever the pin or screwdriver is placed in front
of BL1.
6. Ensure LED indicator on (X5)/DC1 is lit whenever the pin or screwdriver is placed in front
of BL2.
2.13 Contactor (KM1)
1. Cool down the machine and unplug.
2. Ensure continuity and terminal tightening for the wires: 1.1 1.15 2.1 3.1 2.9 .
3. Ensure the plunger of the contactor can be smoothly pushed down with a suitable tool
(e.g. screwdriver).
4. Ensure (1)/KM1 closes to (2)/KM1, (3)/KM1 closes to (4)/KM1, (5)/KM1 closes to (6)/KM1,
whenever the plunger IS pushed down.
5. Ensure (1)/KM1 DOESN’T close to (2)/KM1, (3)/KM1 DOESN’T close to (4)/KM1, (5)/KM1
DOESN’T close to (6)/KM1, whenever the plunger IS NOT pushed down.
6. Ensure resistance between (A1)/KM1 and (A2)/KM1 is about 500 Ω. IF open or short
circuit, replace KM1.
7. Plug the machine in. Set SA1 to CARAMEL and press HEATING. Wait 15 seconds.
8. Ensure voltage from (A1)/KM1 to (A2)/KM1 is 208 VAC.
9. Ensure voltage from (1)/KM1 to ground is 120 VAC.
10. Ensure voltage from (3)/KM1 to ground is 120 VAC.
11. Ensure voltage from (5)/KM1 to ground is 120 VAC.
13

2.14 Circuit breaker (QF)
1. Cool down the machine and unplug.
2. Ensure continuity and terminal tightening for the wires: 1.0 2.0 3.0 .
3. Cock up the black lever of QF.
4. Ensure (1)/QF closes to (2)/QF, (3)/QF closes to (4)/QF, (5)/QF closes to (6)/QF.
5. Plug the machine in.
6. Ensure voltage from (1)/QF to ground is 120 VAC.
7. Ensure voltage from (3)/QF to ground is 120 VAC.
8. Ensure voltage from (5)/QF to ground is 120 VAC.
2.15 Buzzer (BZ)
1. Cool down the machine and unplug.
2. Ensure continuity and terminal tightening for the wires: 5.12 5.11 5.10 5.9 5.8 5.7
5.6 5.5 5.4 5.3 5.2 5.1 5.0 6.10 .
2.16 Fans (MF1,MF2)
1. Cool down the machine and unplug.
2. Ensure continuity and terminal tightening for the wires: 2.8 2.7 1.12 1.11 .
3. Disconnect XP1 and XS1.
4. Disconnect XP2 and XS2.
5. Ensure resistance from XP1 to XP2 is 450 Ω.
14

3 Parts list
2
7
3
6
9
10
1
4
5
8
11
Pos. WD sign Item QTY Order no.
1 - Lock 4 25786
2 M2 AC motor with gearbox (kettle tilt) 1 25629
3 - Shaft fasteners set 1 26300
4 - Shaft key 1 30705
5 - Conduit assembled w/wires 1 26304
6 - Kettle assembled 1 25844
7 M1 AC motor with gearbox (mixer) 1 25628
8 - Shielded cable 2 17728
9 - Power cord 5 30819
10 - Swivel caster w/brake 4 24731
11 BL1,BL2 Proximity sensor 2 30674
15

Parts list (continued)
15
14
12
13
16
18
17
21 22
19
20
15
Pos. WD sign Item QTY Order no.
12 - Heat insulation 6 25965
13 - Heating coils hook-up wires set 1 30818
14 EK1-EK6 Heating coil 6 25231
15 BT2 Kettle temperature sensor 1 23226
16 BT1 Heaters temperature sensor 1 24922
17 - Kettle lid handle 2 22870
18 - Kettle lid (semi-round) 2 21692
19 - Deflector w/fasteners 2 23365
20 - Mixer assembled 1 25070
21 - Mixer fixing nut (left-thread) 1 23386
22 - PTFE pad 1 23360
- - Mixer motor terminal block (not shown) 1 23310
16

Parts list (continued)
21
27
26
23
15
3
25
24
28
Pos. WD sign Item QTY Order no.
3 - Shaft fasteners set 1 26300
15 BT2 Kettle temperature sensor 1 23226
21 - Mixer fixing nut (left-thread) 1 23386
23 - Nut M48 2 26302
24 - Washer 1 26303
25 - Mixer shaft repair set 1 26305
26 - Mixer shaft sealing 1 26299
27 - Silicone liner 1 23380
28 - Shaft key 1 26301
17

Parts list (continued)
29
31
32
35
30
33
34
Pos. WD sign Item QTY Order no.
29 SA2 Switch 2NO 1 12978
30 - Contact block 1NO 1 22451
31 DC3 Temperature regulator 1 25111
32 SB1-SB4 Push button 4 25121
33 - Contact-block with LED 4 25113
34 - Yellow protective cover 1 25473
35 SA1 Emergency stop switch 1 25138
18

Parts list (continued)
38
36
39
40
41 42 43 44
47
48
46
37
8
45
Pos. WD sign Item QTY Order no.
8 - Shielded cable 2 17728
36 DC4 Temperature limiter 1 16848
37 - Temperature limiter socket 1 22599
38 MF1,MF2 Fan 2 25143
39 VS1-VS4 Solid-state relay 4 26252
40 K1 Slim relay 1 25147
41 DC1 PLC 1 25145
42 DC2 I/O extension unit 1 16324
43 TV Power supply unit 1 15355
44 KM1 Contactor 80 A 1 26249
45 BZ Buzzer 1 22951
46 QF Circuit breaker 80 A 1 26251
47 KM1 Contactor 12 A 1 26250
48 UZ1,UZ2 Inverter (VFD) 2 25425
19