Rock Hound BrushHound EX Series User manual
BRUSHHOUND EX OWNER’S MANUAL
EX Series by
PO Box 220 | 2507 Tully Road| Hughson, CA 95326 USA | 800 426-5615
www.Valleytoolmfg.com
Delivery Report Form
Prior to acceptance of the equipment, thoroughly check and mark o the items outlined in the de-
livery checklist below with your sales representave. Make sure you fully understand the opera-
on, adjustment and safety rules as outlined in the operator’s manual. The sales representave is
Customer Informaon
Last Name Street Address
City
Aachment Informaon
Dealer Informaon
State Zip
Model Serial Number
Company Name Sales Rep. Name
Company Street Address City State Zip
□ Check to make sure aachment is completely lubricated.
□ Buyer is shown all grease ngs and proper daily maintenance roune.
□ Buyer is shown correct operaon procedures including correct height of aachment.
□ All bolts checked for ghtness.
□ All knives and blade bolts are in place.
□ All shields in place.
□ Procedures for aaching shredder demonstrated to buyer.
□ Ensure pressure sengs on power unit are correctly set.
□ Starng procedures explained to buyer.
□ Operaon guidelines as outlined in owner’s manual explained to buyer.
The signatures below indicate that both the sales representave and the end user have gone
over the above checklist and all topics have been covered thoroughly.
Buyer Signature
Sales Rep. Signature
Date
Date
Fax this completed form to 209-882-9001.
EX Series by
EX Series by
Table of Contents
Introduction
Thank You 1
Warranty Informaon
2
Safety
Operaonal Safety 3
Maintenance Safety 4
Basic Operation
Aaching to the Power Unit 5
Starng Procedure 5
Shut Down Procedure 6
Running Your Aachment 7
Basic Guidelines for Running Your Aachment 9
Transport, Removal & Storage 9
Adjustments & Maintenance
Service Safety 11
Lubricaon 11
Wearable Component Maintenance 11
Knife Maintenance 13
Cleaning Your Aachment 13
Oponal Mounts 13
Hydraulic Plumbing Diagram 15
Frequently Asked Quesons 17
Parts Catalog
General Parts 20
Cuer Drum & Drive Assembly 21
Hydraulic Assembly 22
Dear Customer,
Thank you for purchasing a RockHound Aachments BrushHound*. This manual has been prepared
to acquaint you with the operaon, adjustment and maintenance of your new brush shredder. It
was carefully designed and manufactured under the highest industrial standards to give you years
of dependable service. Read this manual carefully and fully understand the operaon of the ma-
chine before aempng to operate it. Each secon has been clearly idened so you can nd the
informaon you need. RockHound Aachments reserves the right to make changes in design and
specicaons, and/or to make addions to or improvements in its product without imposing any
obligaon upon itself to install them on its products previously manufactured. If at any me you
require addional informaon, consult your authorized dealer or the customer service depart-
ment.
ATTENTION
The safety of the operator was one of the primary concerns of RockHound Aachments when de-
signing this shredder. Shielding, simple adjustments and other safety features were built into this
shredder whenever possible. You can make your home, orchard or farm a safer place by observing
the precauons noted in this manual. Be sure you and the people working for you read and under-
stand them. All machinery should be operated only by responsible persons who have been trained
RockHound Aachments is solely owned by
Valley Tool and Manufacturing.
Have a farm or orchard? Own a tractor with
PTO capabilies? Visit our full line of agricul-
Attachments
*Patents Pending
Thank You
1 www.rockhound.com
PO Box 220 | 2507 Tully Road| Hughson, CA 95326 USA
800 426-5615
www.Valleytoolmfg.com
Important to Purchaser
Customer Ownership Registraon
Prior to acceptance of the equipment, thoroughly check o the pre-delivery check list with your sales repre-
sentave. Be sure you fully understand the operaon, adjustment and safety rules as outlined in the Owner’s
Manual.
DELIVERY CHECKLIST
-Check to make sure aachment is completely lubricated.
-Owner is shown all grease ngs and proper daily maintenance roune.
-Owner is shown correct operaon procedures including the correct height of the aachment.
-All bolts checked for ghtness.
-Front demolion door opon was explained.
-All knives and blade bolts are in place.
-All shields in place.
-Procedures for aaching RockHound Aachment demonstrated to end user.
-Starng procedures explained to end user.
-Operaon guidelines as outlined in Owner’s Manual explained to end user.
-Replacement of aachment knives explained to end user.
-ALL safety precauons thoroughly read and understood.
Warranty
RockHound Aachments guarantees the BrushHound Brush Shredder to be free from defect in material
and workmanship for a period of One Year dang from delivery to the original owner. The obligaon under this
warranty, statutory or otherwise, is limited to the replacement and/or repair, at your authorized RockHound
dealer, of such part or parts that shall appear to us, upon inspecon, to have been defecve in material or work-
manship and not altered in any way by the customer or other pares.
This warranty shall not apply to vendor warranted items such as bearings, belts and gearboxes or other
parts not manufactured by RockHound Aachments. Such being subject to the warranty of their respecve man-
ufacturers.
No expressed, implied, or statutory Warranty other than herein set forth is made or authorized to be
made by us. RockHound Aachments shall not be liable for consequenal damages of any kind, including but not
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EX Series by
Failure to heed any of these warnings may result in personal injury or death.
I) Operaonal Safety
Before operang this machinery read the owner’s manual thoroughly.
Do NOT operate this machine without proper training. It is the Owner’s responsibility to ensure all Oper-
ators are properly trained in the appropriate language.
Use OSHA approved eye, ear and head protecon to protect the Operator from ying debris and noise.
Avoid wearing loose clothing as it can inadvertently be drawn into moving parts.
Never use drugs or alcohol before or during operaon of this machine.
Only operate this machine when it is in good working order on an appropriate power unit that is in good
working order, and with all guards and safety devices in place and funconing.
Be aware of the machine’s weight and its eect on the stability of the power unit.
Always inspect area to be worked to ensure that the jobsite is free from obstacles and debris that could
injure the operator or damage the machine.
Avoid running the machine along the ground in rocky areas as this could create dangerous discharge.
Keep bystanders and children clear of the work area during operaon as debris can be discharged in a
dangerous manner. The minimum safe distance from discharge is 300 .
Under no circumstances should the blades of this machine come into contact with the ground or should
the machine be curled in such a way that the blades become visible to the operator.
Avoid operaon that would allow hydraulic lines to be pinched or severed. In the event of a hydraulic
leak, hydraulic uid may have sucient force to penetrate skin which requires immediate medical aen-
on.
Be aware of the risks of equipment and grass res. To migate those risks:
- Do not smoke or have an open ame in the work area.
- Do not operate in areas that have been freshly burned or are sll burning.
- Do not allow clippings/debris to collect near hydraulic components or bearings.
- Avoid areas with high re risk: dry grass, brush or trees.
Operaon of this machine should be stopped immediately if the Operator’s vision becomes obscured by
the discharge of debris and dust. Also avoid operang this machine in unusually foggy or dusty condi-
ons or at night.
Keep away from the machine unl all the energy has dissipated. This includes the complete stopping of
the drum’s rotaon as well as the dissipaon of pressure in the hydraulic lines.
In the event that a failure does occur during operaon or if the machine begins to produce excessive
noise or vibraon, shut the machine down immediately and repair before any connued use.
1) Safety
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II) Maintenance Safety
Before performing maintenance on this machine read the owner’s manual thoroughly.
Maintenance should only be performed by properly trained individuals . It is the Owner’s responsibility to en-
sure all individuals involved in maintaining the machine are properly trained in the appropriate language.
Be sure to inspect all safety devices before each use. If safety devices are worn in such a way that they can no
longer properly perform their guarding funcon contact your nearest RockHound dealer for replacements.
Maintain all safety decals and make sure they are visible to the operator. If decals are worn, contact your
nearest RockHound dealer for replacements.
Replace cracked or broken blades with new ones. Do not aempt to weld damaged blades. This can cause
damage that could result in the blade being thrown from the shredder.
Wear gloves and eye protecon and exercise care when handling blades as they are extremely sharp. Also be
alert to worn or damaged surfaces that could have sharp edges.
Disengage hydraulics, shut o engine and allow all movement to stop before leaving the operator’s posion to
adjust, lubricate, clean or unclog the machine. Do not try to uncouple the hydraulic hoses unless the pressure
has adequately dissipated.
Before working on or underneath the machine, place blocks on both sides (front and back) of power unit’s res
or treads and under each end of the aachment to prevent accidental lowering of the machine. Also, remove
the ignion key from the power unit and allow all movement to stop before beginning work.
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EX Series by
I) Aaching to the Power Unit
Note: When you ordered your BrushHound product, details about your Power Unit were provided to custom match your
Aachment to your Power Unit. While BrushHound products can be aached to a variety of dierent backhoes and exca-
vators, your Aachment is specically congured for your Power Unit and can not necessarily be placed on another Power
Unit as is. Specically, the mount and hydraulic motor were selected to mate to your Power Unit’s arm and opmize per-
formance based on your hydraulic system, respecvely. Your Aachment should only be connected to Power Units that
share the same specicaons as the informaon on the Power Unit you provided. To connect your Aachment to another
Power Unit, contact your nearest BrushHound Dealer.
The person that is aaching your BrushHound product should be familiar with the aachment and removal of reg-
ular buckets from a backhoe or excavator and be able to do so safely. Aachment should be performed on at ground
away from obstrucons. During aachment, keep hands out of pinch points and away from the blades to avoid injury:
1) Ensure that the appropriate mount for the Power Unit is aached to the BrushHound product using the 4 provided 1”
bolts (See the “Oponal Mounts” secon for details on switching mounts).
2) Lower the Power Unit’s arm into posion and aach the mount in the same way you would aach the bucket.
3) Connect Aachment’s hydraulic lines to your Power Unit’s auxiliary hydraulic circuit. If your Power Unit does not have
an auxiliary circuit, fully retract the thumb and use your thumb’s hydraulic circuit (See the “Hydraulic Plumbing” sec-
on for details on the appropriate connecon of hoses to the Power Unit). Ensure that all ngs are connected ght-
ly and that quick couplers have fully engaged.
4) Make sure that your Power Unit is set to “Hydraulic Breaker Mode” (one way ow). If your Power Unit does not have
a hydraulic breaker mode or one way ow, you may need to install a case drain line.
II) Starng Procedure
The Operator should be properly trained on the use of your BrushHound Aachment and wearing the appropriate
safety gear. Do not start the Power Unit unl the Aachment has been checked for proper assembly and installaon. This
includes the appropriate connecon of the mount and hydraulic connecons as well as the proper funconing of all safety
devices on both the Power Unit and the Aachment. Clear the work area of all bystanders and children:
1) Check that the aachment is in the down posion and that the blades are not in contact with ground. Start engine
and set throle to idle. Never engage the auxiliary hydraulic ow with the motor above idle speed.
2) With the motor at low RPM engage the auxiliary hydraulic ow.
3) Slowly bring the throle up to maximum ow. If the Aachment produces excessive noise or vibraon, disengage the
auxiliary hydraulics and shut down the Power Unit immediately. Determine the cause of the problem and correct it
before connuing with its operaon.
4) Aachment is ready for operaon.
2) Basic Operation
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Some examples of Model Specic Mounts
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III) Shut Down Procedure
5) When work is completed, disengage auxiliary hydraulics and posion it for storage or transport (See the
“Storage and Transport” secon for details on proper storage). Shut o Power Unit and set parking brake.
Wait for the Aachment to stop rotang and allow hydraulic circuits to bleed back to reservoir, as they can
sll be pressurized even when turned o, before approaching or allowing others to approach the Aachment.
6) Visually inspect hydraulic motor, motor protecon valve and other areas for signs of excessive heat, debris
accumulaon or leaks. Do not touch these areas with bare skin as they can be very hot. Hydraulic leaks
should never be checked for with hands as the uid may have adequate force to puncture the skin which
would require immediate medical aenon and can lead to gangrene within hours. Instead, if you believe
there is a hydraulic leak , check with a piece of cardboard or paper.
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IV) Running Your Aachment
The EX Series aachment is designed to cut all types of vegetaon, such as grass, heavy brush and
medium sized trees. The condion of your terrain and the material to be cut should be evaluated for the
best results. It is important to remember that brush cung covers a wide range of condions and is proba-
bly the most dangerous type of mowing because of the hidden objects.
a) House Rotaon Shredding
Thinner brush like material on relavely at terrain can be cut by rotang the house control from side
to side and keeping the cuer head just above ground level. With your Power Unit in a staonary posion,
rotate the housing to sweep the aachment along the ground held at the desired cut height. When the area
is cleared, move the power unit forward, leaving adequate space between the edge of vegetaon and the
housing for good visibility, and resume cung. Keep in mind that heavy brush may require mulple passes
or slower movement speed, if you are experiencing decreased RPMs while cung try slowing your sweep
rate or increasing your cut height.
b) Top Down Shredding
Thicker brush and trees can be shredded from the top down. Starng from a staonary posion,
raise the boom and curl the head so that it is mostly perpendicular with the tree, but not enough that the
knives become visible. If the tree is taller then the boom can reach and relavely thin at the maximum
height, the EX Series has been designed to be able to cut into the tree from the side to assist with clipping
the tree top o. With the tree top knocked o, work your way down to the ground, sweeping side to side if
necessary, grinding the stump to ground level and shredding any debris that fell o the tree during the pro-
cess, eliminang any clean up by hand crews.
Note: Shredding heavy brush and trees requires the full output of the horsepower your Power Unit has avail-
able. Make sure your Power Unit’s pressure relief sengs are set to the specied PSI on the manufacturer’s
spec sheet to maximize horsepower available to the Aachment. Also, if the drive circuit is engaged on your
Power Unit, a signicant poron of the horsepower available is directed towards movement which is why it is
not recommended to drive the Power Unit and shred simultaneously. All heavy shredding with the EX Series
should be performed while staonary.
2) Basic Operation
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House Rotaon Shredding
EX Series by
Top Down Shredding
V) Basic Guidelines for Running Your Aachment
Your Aachment is most ecient when the knives are sharp and turning at full RPM. Your specic rec-
ommended sha speed is listed on the unit’s Serial Number plate, but it should range from 1700-2000
RPM.
Before beginning your job, walk the work area and clear all the hidden hazards such as large rocks, ulity
lines, fencing and hidden debris like broken glass, boles and miscellaneous materials. Projected debris
can cause injuries to operators, pedestrians, livestock or damage property.
While inspecng the work area, be on the lookout for bees, re ants, poison ivy or poison oak. Also be
aware of improper working condions such as overly saturated grounds which can cause slippery condi-
ons. Taking note of all potenal area hazards will increase your producvity as well as your safety.
Never allow bystanders to be near mowing or brush cung or to climb on the machine.
Loading or “lugging down” the cuer excessively will signicantly reduce its cung capacity and result in
increased hydraulic oil temperature. Stay aware of the cuer drum speed and li out of the cut unl
maximum speed is regained before resuming.
When cung large diameter material, lay the tree down and plane the tree from side to side. This will
proved a beer, ner mulch and is quicker and easier than trying to grind a tree of +6” diameter from the
top down.
Do not use this aachment as a bucket to dig up roots and spread piles of dirt. This type of damage will
not be covered by your warranty and repairs will be expensive. The weldment’s design is strong
enough to last for decades if cared for properly. Watch the BrushHound video CD to observe the proper
cung technique for your condions.
Check your discharge path. Most mowers and brush cuers will have some combinaon of material dis-
charge system. Always make sure you know your discharge direcon and discharge guards are properly
secured and in good working order. Never start the aachment if the safety guards are not securely fas-
tened to the aachment.
Abuse can be indicated by drum damage or premature knife failure. To prevent abuse, always reduce
cung load before signicant cuer drum speed is lost.
VI) Transport, Removal & Storage
a) Transporng on Power Unit
If the aachment is being transported on the Power Unit, disengage the auxiliary hydraulic circuit and
posion the aachment at a reasonable driving height and posion to maximize Power Unit’s balance. Wait
for the drum to stop rotang before transport.
2) Basic Operation
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10
b) Transporng Aachment and Power Unit
If the Power Unit is being transported with the Aachment (e.g. transporng on a trailer between
jobsites), follow the Power Unit manufacturer’s recommendaons for transport and be sure to comply with
all local regulaons.
c) Removal
To remove the Aachment from the Power Unit:
1) Find a suitable, at locaon to leave the Aachment where it will not fall over.
2) Make sure the auxiliary hydraulic circuit is o and lower the Aachment all the way to the ground. Both
the front and rear of the Aachment should be resng on the ground.
3) Wait for drum to stop rotang and hydraulic system to depressurize before approaching Aachment.
4) Unlock the locking devices on the Power Unit’s mount.
5) Li boom to remove it from the Aachment.
d) Storage on Power Unit
When leaving the Aachment unaended while sll aached to the Power Unit:
1) Find a suitable, at locaon to leave the Power Unit and Aachment.
2) Disengage auxiliary hydraulic circuit and lower the Aachment all the way to the ground. Both the front
and rear of the Aachment should be resng on the ground and posioned in such a way that the bal-
ance of the resng Power Unit is considered
3) Turn o Power Unit and remove ignion key. Wait for drum to completely stop its rotaon before leav-
ing unaended.
e) Storage
When storing the aachment in between jobs:
1) Clean the aachment thoroughly (see “Cleaning Your Aachment” secon for specic cleaning instruc-
ons).
2) Lubricate the aachment as recommended (see “Lubricaon” secon for lubricaon details).
3) Check wearable parts and replace as necessary so you will be ready to operate when necessary.
4) Store in a clean, dry place.
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3) Adjustments & Maintenance
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3) Adjustments & Maintenance
I) Service Safety
Wear gloves and eye protecon and exercise care when handling blades as they are extremely sharp. Al-
so be alert to worn or damaged surfaces that could have sharp edges.
Disengage hydraulics, shut o engine and allow all movement to stop before leaving the operator’s posi-
on to adjust, lubricate, clean or unclog the machine. Do not try to uncouple the hydraulic hoses unless
the pressure has adequately dissipated.
Before working on or underneath the machine, place blocks on both sides (front and back) of power
unit’s res or treads and under each end of the aachment to prevent accidental lowering of the ma-
chine. Also, remove the ignion key from the power unit and allow all movement to stop before begin-
ning work.
II) Lubricaon
The EX Series has 2 lubricaon points, idenable by the presence of a grease ng. Use only Brush-
Hound approved grease or a compable grease with similar specicaons and EP addives (see “BrushHound
Recommended Greases” secon in the appendix). Over-greasing seals and bearings can cause damage, if
grease purges from the bearing’s seals too much grease has been applied. If the purged grease is black and
smells burnt, it may be a sign of chronic over-greasing.
a) Idle Bearing
The idle bearing is located under the Idle Side Bearing Cover and has a grease ng located on the
bearing’s mounng ange. The idle bearing comes pre-packed with high quality grease and its lubricaon
schedule is dependent on running condions. Under normal operaon, 2-3 pumps of grease should be ap-
plied aer every 40 hours of operaon (or 1-2 months when usage is sporadic). If operang condions are
abnormally wet, 2-3 pumps of grease should be applied daily.
b) Housed Drive Bearings
The motor side has a set of 2 angular contact bearings in a housing on the drive sha with a grease
ng located on the le motor cover. The housing comes pre-packed with high quality grease and requires
relavely infrequent greasing. Only 2-3 pumps of grease should be necessary every 3 months during normal
operaon. If the motor is removed or the bearings changed, the housing should be repacked as follows:
50% ll inside bearing
100% ll in housing
III) Wearable Component Maintenance
a) Rubber Isolaon Disk
Located between the drive side end plate and the bearing housing is a reinforced rubber isolaon disk
that isolates the vibraon of the drum and motor from the rest of the machine. The disk itself has a lifeme
of over 1000 hours, but should be inspected regularly for excessive wear. If the disk appears worn thin or
torn it should be replaced. It should also be replaced whenever the cuer drum is removed.
EX Series by
Grease Fing Locaons
b) Hydraulic Hoses
The hydraulic hoses located within the motor guards have been placed to minimize their wear caused by rubbing
against metal surfaces. However, due to heavy vibraon their posions can shi so regular inspecon for excessive wear
should be performed. The hoses passing through the le motor guard should also be inspected for wear caused by rub-
bing against the bulkhead.
c) Bearings
Bearing failure can be indicated by excessive vibraon or noise or the complete seizing of the cuer drum alto-
gether. Imminent bearing failure signs can be more subtle and go unnoced without appropriate diagnosc equipment.
As a precauon, bearings should be replaced every 1500-2000 hours of operaon depending on the environment and us-
age condions.
d) Safety Guards
Safety guards are in place for the protecon of the Operator, bystanders and nearby property and should never
be removed for operaon. Therefore, it is important that each safety guard is capable of performing its guarding funcon.
Any worn guards or guards with rust penetrang deep enough to compromise their strength should be replaced. To pro-
long the guards life, regularly clean the guards and keep them painted as this provides protecon from the elements.
e) Safety Decals
Safety decals are not cosmec, they are in place to warn the Operator and bystanders of the dangers inherent of
this machine. Safety decals should always be clearly legible, even from a distance, and should never be covered for any
reason. Faded or worn decals should be replaced.
3) Adjustments & Maintenance
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IV) Knife Maintenance
Since the EX Series is designed to nely mulch wood with relavely low horsepower, it is crical that
the knives are present and that they be kept sharp to keep cung eciency at a maximum. The standard
cung tool is a hardened steel knife with mulple cung surfaces, allowing it to be either sharpened, or re-
placed depending on the circumstances .
a) Sharpening
When sharpening tools are available, the knives can be sharpened using a grinder. Simply run the
grinder in plane with the at cung surface of the knife.
a) Replacing
The nal opon is replacement, simply unbolt the triple knife conguraon from the hanging ear on
the cuer drum and replace it with a new set. Reghten with the same hardware previously used, unless the
hardware is damaged or not in good working condion.
V) Cleaning Your Aachment
Cleaning your Aachment regularly will help prolong the life of both the paint and the safety decals as
well as minimize the risk of unintenonal re.
1) Check for excessive grease in the bearing areas, cleaning o any excess found.
2) Clear debris from the hydraulic hose area, bearing area or any other area that may experience excessive
heat.
3) Clean the inside and top of the Aachment with a pressure washer, removing any accumulated mud,
grass or other debris. Keep in mind that mud build up on the cuer drum can cause imbalance.
4) Touch up paint where needed as this will help prevent your Aachment from rusng.
VI) Oponal Mounts
Your Aachment comes with a mount custom made to t your Power Unit, but addional mounts
may be purchased to put your Aachment on more than one Power Unit. Mounts are connected to the
Aachment by 4 provided 1” bolts, simply line up the holes on the mount with the corresponding holes on
the Aachment, insert the bolts and secure with the provided nuts and washers. Check with your local Brush
hound Dealer before changing Power Units to verify compability.
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Cleaning Locaons: Debris can collect on bearings, in the motor area, on top or on the rear deecon
guard. Use a power washer to keep these areas clean.
3) Adjustments & Maintenance
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VII) Hydraulic Plumbing Diagram
Before performing any maintenance on the hydraulics of the Aachment, ensure that circuit is depressur-
ized. If you believe that there is a hydraulic leak, do not search for a leak with your hands, rather use card-
board or a piece of paper to search for the leak. The hydraulic circuit should be connected as follows:
a) Pressure In (shown as male quick connect) - This aaches to your Power Unit’s high pressure line. On
some units it may be necessary to switch the male and female quick connectors depending on the Power
Unit’s conguraon however, the top hose remains the pressure in line.
b) Pressure Out (shown as female quick connect) - Connect to the return side of your Power Unit’s hydraulic
circuit.
c) To Reverse cung direcon, You would need to switch the Male/ Female hose locaon or the Male/ Fe-
male quick couple locaon. In addion the check valve locaon will need to be switched as well.
This manual suits for next models
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