Rockwell Automation MagneMotion NC-S User manual

NC Hardware User Manual Addendum, NC-S

NC Hardware User Manual Addendum, NC-S
MMI-UM035A-EN-P Page 2 of 32
Although every effort is made to keep this document accurate and up-to-date, MagneMotion®
assumes no responsibility for any errors, omissions, or inaccuracies. Information that is
provided in this document is subject to change without notice. Any sample code that that is
referenced in this document or included with MagneMotion software is included for
illustration only and is, therefore, unsupported.
MagneMotion®, MagneMover®, QuickStick®, MML™, MM LITE™, and SYNC IT™are
trademarks or registered trademarks of MagneMotion, a Rockwell Automation Company.
Rockwell Automation®is a registered trademark of Rockwell Automation, Inc. All other
trademarks are properties of their respective owners.
This product is protected under one or more U.S. and International patents. Additional U.S.
and International patents are pending.
Copyright © 2020 MagneMotion, Inc., a Rockwell Automation Company. All Rights
Reserved.
The information that is included in this document is proprietary or confidential to Rockwell
Automation, Inc. Any disclosure, reproduction, use, or redistribution of this information by
or to an unintended recipient is prohibited.
MagneMotion, Inc.
A Rockwell Automation Company
139 Barnum Road
Devens, MA 01434
USA
Phone: [phone]
Fax: [phone]
www.magnemotion.com/

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Contents
About This Addendum.............................................................................................................. 5
Purpose................................................................................................................................ 5
Audience ............................................................................................................................. 5
Prerequisites........................................................................................................................ 5
Reference Documents ......................................................................................................... 5
Safety ........................................................................................................................................ 6
Overview............................................................................................................................. 6
Regulatory Compliance ...................................................................................................... 6
Safety Considerations ......................................................................................................... 6
Symbol Identification.......................................................................................................... 7
Label Identification and Location....................................................................................... 7
Electrical Hazards ............................................................................................................... 8
Recycling and Disposal Information .................................................................................. 9
Node Controllers........................................................................................................... 9
Packaging...................................................................................................................... 9
Node Controller Overview...................................................................................................... 10
Node Controller Types...................................................................................................... 10
NC-S Node Controller ................................................................................................ 10
Node Controller Communications .......................................................................................... 11
System Communication.................................................................................................... 11
Node Controller Loading ........................................................................................................ 12
Using RS-422 Communication ......................................................................................... 12
Using Ethernet Communication........................................................................................ 13
Mechanical Specifications ...................................................................................................... 14
NC-S ................................................................................................................................. 14
Exposed Materials....................................................................................................... 14
Electrical Specifications.......................................................................................................... 15
NC-S Node Controller ...................................................................................................... 15
DC Power.......................................................................................................................... 15
Environmental Requirements.................................................................................................. 19
NC-S ................................................................................................................................. 19
Installation............................................................................................................................... 20
Unpacking and Moving..................................................................................................... 20
Mounting NC-S Node Controllers.................................................................................... 20
Rack Mounting............................................................................................................ 20
DIN Rail Mounting..................................................................................................... 21
Surface Mounting........................................................................................................ 22

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Upgrading from NC-12 or NC LITE Node Controllers.......................................................... 23
Installation Preparation ..................................................................................................... 23
NC-S Installation .............................................................................................................. 23
Configure and Connect the New Node Controllers .......................................................... 24
Update the Node Controller Configuration File ............................................................... 26
Maintenance............................................................................................................................ 27
Preventive Maintenance.................................................................................................... 27
Transfer Log Files............................................................................................................. 28
Troubleshooting ................................................................................................................ 29
Contact ICT Customer Support ........................................................................................ 30
Rockwell Automation Support ............................................................................................... 32
Figures
Figure 1: Locations of Labels on the NC-S Node Controller ................................................... 7
Figure 2: NC-S Node Controller Mechanical Drawing .......................................................... 14
Figure 3: NC-S Node Controller Electrical Connections, Controls, and Indicators............... 16
Figure 4: NC-S Node Controller Rack Mounting................................................................... 20
Figure 5: NC-S Node Controller DIN Rail Mounting ............................................................ 21
Figure 6: NC-S Node Controller Surface Mounting............................................................... 22
Tables
Table 1: Labels Used on the NC-S Node Controller ................................................................ 7
Table 2: NC-S Node Controller Loading................................................................................ 12
Table 3: NC-S Node Controller Electrical Connections......................................................... 16
Table 4: NC-S Node Controller Indicators ............................................................................. 16
Table 5: NC-S Node Controller Power Pinouts...................................................................... 16
Table 6: NC-S Node Controller Console Pinout..................................................................... 17
Table 7: NC-S Node Controller Ethernet Pinout .................................................................... 17
Table 8: NC-S Node Controller RS-422 Pinouts.................................................................... 18
Table 9: Required Software Versions..................................................................................... 24
Table 10: NC-S Preventive Maintenance Schedule................................................................ 27
Table 11: Troubleshooting...................................................................................................... 29

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About This Addendum
This document is an addendum to the Node Controller Hardware User Manual and describes
the NC-S node controller.
The NC-S is a node controller with one active network port and eight RS-422 ports. This
node controller supports multiple nodes (for example, Merge, Diverge, and Relay) using both
RS-422 and Ethernet communication.
Purpose
This document explains how to install, operate, and maintain the NC-S node controller on a
MagneMotion transport system. Node controllers are used to monitor vehicles and control
the motors of a MagneMotion transport system based on the commands from the host
controller.
Use this document in combination with the Node Controller Hardware User Manual and
other documentation that accompanies the transport system to design, install, configure, test,
and operate a MagneMotion transport system. Instructor-led training classes that provide
additional instruction in the use of the node controllers are available.
Audience
This document is intended for all users of MagneMotion transport systems and provides
information on how to install and maintain the node controllers in the transport system.
Prerequisites
The information and procedures in this manual assume the following:
•Basic familiarity with general-purpose computers and with the Windows®operating
system, web browsers, and terminal emulators.
•Full documentation for the transport system is available.
•All personnel operating the transport system are properly trained.
Reference Documents
•990000377, Node Controller Interface User Manual
•10004903067, Node Controller Hardware User Manual

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Safety
Overview
This section describes safety guidelines for the NC-S node controller and its use in a
transport system. All personnel that are involved in the operation or maintenance of the
transport system must be familiar with the safety precautions that are described in this
section.
Regulatory Compliance
See the Node Controller Hardware User Manual for all regulatory compliance information.
Safety Considerations
See the Node Controller Hardware User Manual for all personnel and equipment safety
information.

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Symbol Identification
See the Node Controller Hardware User Manual for all symbol identification and use
information.
Label Identification and Location
Identification labels are placed on the node controllers. These labels provide operators and
service personnel with information about the node controllers at the point of use. This section
describes each label and identifies its location.
NOTE: Label images are representational only. Actual labels include all appropriate
regulatory symbols and can differ in appearance.
Label placement can cause labels to be visible only during maintenance operations.
The following table lists the labels that are affixed to the node controller. The figure after the
table shows the location of each label that is identified in the table. To replace a lost or
damaged label, contact MagneMotion and reference its name.
Table 1: Labels Used on the NC-S Node Controller
Product Information Label
Qty: 1
Location: On the top of the NC-S node controller
S/N:?????????
1A-2B-3C-4D-5E-6FMAC:
MAC ID Label
Qty: 1
Location: On the top of the NC-S node controller
Figure 1: Locations of Labels on the NC-S Node Controller
MAC ID Label
Information Label

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Electrical Hazards
The MagneMotion node controllers are classified as low voltage devices, no additional safety
precautions are required.
The power supplies for the node controllers are connected to the AC Mains of the facility and
can generate hazardous energy. The proper precautions for operating and servicing electrical
equipment must be observed. These precautions include following facility lockout/tagout
procedures, and any other specified action within the facility where the node controllers are
being used.
CAUTION
Electrical Hazard
To avoid electric shock, do not open any MagneMotion node
controller. Node controllers do not contain any user-serviceable
parts.
Do not turn on electrical power to the node controllers until after
connecting all other transport system components.
NOTICE
To avoid equipment damage:
•Make sure that the node controllers are properly grounded.
•Do not connect or disconnect any components while the transport system
has power.

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Recycling and Disposal Information
Information regarding disposal and recycling are provided in this section. The node
controllers use the following items that require special handling for disposal or recycling. At
the end of its life, this equipment must be collected separately from any unsorted municipal
waste.
Node Controllers
The node controllers contain the following materials and must be disposed of by
following all facility, local, and national procedures for the disposal or recycling of
electronic equipment:
•Aluminum.
•Circuit board with connectors and semiconductors.
•Alkaline battery.
•Zinc-plated Low Carbon Steel Screws.
•Stainless Steel Screws.
Packaging
The packaging for the node controllers contains the following materials. If the packaging is
not being saved, it must be disposed of by following all facility, local, and national
procedures for the disposal of packaging material:
•Cardboard.
•Polyethylene Foam.

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Node Controller Overview
This document covers the NC-S, see the Node Controller Hardware User Manual for
information that is related to all other node controller models.
Node Controller Types
All node controllers support Ethernet communication and, depending on the model, provide
up to 12 RS-422 ports for communication with the motors.
NC-S Node Controller
Node controller with one active network port (NET 0) and eight RS-422 ports (see page 14).
This node controller supports multiple nodes (for example, Simple, Merge, Diverge, and
Relay) using both RS-422 and Ethernet communication.

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Node Controller Communications
System Communication
All node controllers constantly communicate with the node controller configured as the HLC
through a LAN. Additionally, the node controller that is designated as the HLC
communicates with the host controller through the same network.
All node controllers have the same IP address when they leave the factory. Individual node
controllers with the same IP address cannot be distinguished on a network and must not be
connected to the network until configured with unique IP addresses. The Node Controller
Interface User Manual describes how to configure the node controller IP address so it
matches the addressing structure of the network for the transport system.
NOTE: When setting the IP addresses on the node controllers for the first time, make sure
that they are not all connected to the network simultaneously to avoid address
conflicts.

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Node Controller Loading
When using RS-422 for motor communication, the load on the node controllers is physically
limited by the number of nodes that can be connected to a node controller. When using
Ethernet for motor communication, there is no physical limit to the number of nodes that are
connected to the node controller.
When running as the HLC, there is an additional load on the node controller due to
communication with the host. When using multiple node controllers, the node controllers
without the HLC function have no additional load and can support the maximum number of
multi-port nodes. In systems where there are multiple node controllers, split the load evenly
between all node controllers.
Multi-port node types are nodes that connect multiple paths and require multiple connections
to the node controller such as Relay, Diverge, or Merge nodes. These types of nodes result in
the same amount of load on the node controller even if they have different numbers of paths
that are connected to the node controller. Single-port node types (Simple and Terminus)
present a negligible load. When using two Terminus nodes to pass vehicles between paths,
they count as one multi-port node due to the increased communication load. See Table 2 for
NC-S loading using the different motor communication types.
Table 2: NC-S Node Controller Loading
Configuration
Max Multi-port Nodes
Ethernet
Only
RS-422
Only
Hybrid*
NC + HLC + EtherNet/IP communication with Host 15 3 5
NC + HLC + TCP/IP communication with Host 15 3 5
NC Only 16 4 6
* Hybrid nodes are connected to the node controller using both Ethernet and RS-422.
Calculation to determine loading using a combination of node connection types (that is, some
Ethernet nodes and some RS-422 nodes).
85% ≥ Serial Nodes∗20% + Hybrid Nodes∗14% + Ethernet Nodes∗5% + HLC∗10%
Using RS-422 Communication
When using RS-422, the total load on the NC-S node controller is limited by the number of
connections to the node controller. Even though there is a physical limit to the number of
nodes that are connected to the node controller, connections must be limited based on the
load they place on the processor as shown in Table 2.

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Using Ethernet Communication
When using Ethernet, the total load on the node controller is limited by the processing power
of the node controller. Since there is no physical limit to the number of nodes that are
connected to the node controller, connections must be limited based on the load they place on
the processor as shown in Table 2.
When using Ethernet, all motors in a specific path must be connected to the same node
controller even if they are on different Ethernet chains. Additionally, multiple paths can be
connected to the node controller through the same Ethernet chain.
The processor loading on the NC-S node controllers when using Ethernet to communicate
with the motors has been determined based on the various use cases as shown in Table 2:
NC-S Node Controller Loading. When running as the HLC with an EtherNet/IP interface to
the host, the load on the node controller is greatest since the host is continuously updated
with status information. When running as the HLC with a TCP interface to the host, the load
on the node controller is less since the host is only updated on request.

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Mechanical Specifications
All drawings within this document are generic and may not reflect specific configurations of
the MagneMotion NC-S node controller. To obtain current drawings, contact Customer
Support.
NC-S
Figure 2: NC-S Node Controller Mechanical Drawing
NOTE: Mounting kits for rack mounting, DIN rail mounting, and, wall mounting are
available.
See NC-S Node Controller on page 15 for the electrical specifications.
Contact ICT Customer Support for current detail drawings.
Exposed Materials
The node controller has unprotected openings and must not be installed in locations where
harsh conditions exist.
CONSOLE NET 0
NODE CONTROLLER-S
NET 1 NET 2
1 2 3 4 POWER
5 6 7 8
196.50
288.75
43.50
SCALE: 1/2
289.0
CABLE CONNECTOR
EXCLUSION AREA
100.0
Weight: 1.95 kg [4.3 lb] All Dimensions in Millimeters [Inches]

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Electrical Specifications
NC-S Node Controller
24–48V DC ±10%, 10 W maximum based on configuration and operating mode. See
Mechanical Specifications on page 30 for the mechanical drawing.
DC Power
The actual power being drawn depends on the operations being performed. Make sure that all
power wiring can carry the full load and has a limited power source or the power source is
fused to the maximum rating of the wiring.
NOTICE
Any user-supplied power supply must be NRTL/ATL approved.
NOTICE
The NC-S node controller does not support Power over Ethernet (PoE).
Connecting the controller to a powered Ethernet network can damage it.
NOTICE
Connecting to the DC power connector on the NC-E node controller must be
done with the power supply off. Connecting with the power supply on can
cause a short circuit at the connector, which can damage the power supply or
any other equipment being powered by that power supply.

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Figure 3: NC-S Node Controller Electrical Connections, Controls, and Indicators
Table 3: NC-S Node Controller Electrical Connections
Label
Description
Connector Type
CONSOLE External terminal DE-9, Male
NET0 Ethernet – 10/100/1000 Base-T
(auto-MDIX, auto-negotiation)
RJ45, Female
NET1, NET2 not used RJ45, Female
1–8
RS-422 motor communications
M8 Nano-Mizer, 4-Pin, Male
*
POWER 24–48V DC ±10%, 10 W M12 Eurofast, 4-Pin, Male†
* MagneMotion recommends that the odd number connectors be used for upstream connections and the even
number connectors be used for downstream connections.
† MagneMotion requires grounding the NC-S through the chassis ground connection on the power connector.
Table 4: NC-S Node Controller Indicators
Label
Description
Indicator Type
POWER Indicates that the NC-S is on. Green light
Table 5: NC-S Node Controller Power Pinouts
M12 Eurofast,
FSFD, 4-Pin, Male
PWR 1
— 2
RTN 3
GND 4
3
2
1
4
Console
CONSOLE NET 0
NODE CONTROLLER-S
NET 1 NET 2
1 2 3 4 POWER
5 6 7 8
Network
RS-422 (8X)
Power

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Table 6: NC-S Node Controller Console Pinout
DE-9, Male
—
1
Rx 2
Tx 3
— 4
RTN 5
— 6
— 7
— 8
— 9
Table 7: NC-S Node Controller Ethernet Pinout
RJ45, Female
TD+ 1
TD- 2
RD+ 3
— 4
— 5
RD- 6
— 7
— 8
2 3 5
8 1

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Table 8: NC-S Node Controller RS-422 Pinouts
RJ45, Female
RxD+
1
RxD-
2
TxD+ 3
TxD- 4
3
4
1
2

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Environmental Requirements
See the Node Controller Hardware User Manual for additional environmental requirements.
NC-S
Temperature:
Operating: 0 °C to 50 °C [32 °F to 122 °F]
Storage: -18 °C to 60 °C [0 °F to 140 °F]
Humidity:
85% max (relative, noncondensing)

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Installation
Unpacking and Moving
The MagneMotion NC-S node controllers arrive from the factory as a component ready for
final installation. The Node Controller Hardware User Manual provides the information that
is required to unpack and install these components.
Mounting NC-S Node Controllers
Locate the NC-S close to the nodes it is responsible for to minimize the length of all wiring.
The node controller can be oriented in any direction that is required, make sure the service
and exclusion zones that are identified in Figure 2 are maintained. Typical mounting methods
for the NC-S use either DIN Rail Mounting or Mounting Brackets.
Rack Mounting
The NC-S can be mounted in a rack by attaching the optional 1U rack mounting brackets as
shown in Figure 4.
Figure 4: NC-S Node Controller Rack Mounting
1. Align each rack mounting bracket to the node controller and secure them with the
supplied M5 screws. Tighten to 1.1 N•m [10 in•lb].
2. Locate the node controller in the rack and secure it with four screws (two per mounting
bracket) as specified by the rack manufacturer. Make sure that the service and exclusion
zones are maintained.
3. Install cable management as required to secure the cables that are connected to the node
controller.
465.0
183
31.75 43.2
483.4