Rocky Mountain Saunas Badger User manual

Rocky Mountain Saunas
7310 West 52nd Avenue, PMB 123
Arvada, Colorado 80002
1-888-358-1270
www.rockymountainsaunas.com
COPYRIGHT 2017 ROCKY MOUNTAIN SAUNAS INC. ALL RIGHTS RESERVED
Rocky Mountain Saunas
Instructions Manual

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Table of Contents
INSTALLATION Page(s)
Door Handle Assembly 3 - 4
Electrical Requirements 5
Unpacking Your Sauna 6
General Assembly Guidelines 6
Badger, Colorado and Durango Assembly Instructions 7 - 10
Rio Grande Assembly Instructions 11 - 14
Big Bear Assembly Instructions 15 - 19
HOW TO USE Pages(s)
Control Panel Instructions 20 - 21
Frequently Asked Questions 22
Disclaimer 23
Warranty and Return Policy Information 24 - 27
Safety Certifications 28

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Door Handle Assembly
*Note: a detailed video of the door handle assembly can be located on the Rocky Mountain Saunas website at:
https://rockymountainsaunas.com/assembly-videos/
TOOLS NEEDED
Allen Wrench – included in the door handle box
#2 Phillips Head Screwdriver
ASSEMBLY
Using the Allen Wrench, loosen the hex screws to divide the door handle into two parts: a handle for the
outside of the sauna (which will have the screws and the gaskets attached), and one for the inside (which will
have the hex screws)
Using the Screwdriver, remove the two screws that hold the door mount and gaskets to the outside door
handle

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Place one gasket flush with each of the door handle holes. Place this handle on the outside of the door. Place
the remaining two gaskets on the inside of the door and insert the screw into the handle holes.
Loosen the hex screws on the inside door handle so the handle will slide over the metal screw mounts.
Position the inside door handle snug against the door. Using the Allen Wrench, carefully tighten the hex
screws to hold the handle in place. Do not over tighten the hex screws as this may damage your handle.
Note:
Damage caused to the door for failure to follow these instructions in not covered under Warranty.

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Electrical Requirements
Colorado: 110-120volts/15amp dedicated circuit/outlet
NEMA 5-15R (required) NEMA 5-15P (included)
8 Heaters 1600-watts
Durango/Rio Grande: 110-120volts/20amp dedicated circuit/outlet
NEMA 5-20R (required) NEMA 5-20P (included)
9 Heaters 2150-watts
Big Bear: 220-240volts/20amp dedicated circuit/outlet
NEMA 6-20R (required) NEMA 6-20P (included)
15 Heaters 2850-watts
Note:
The electric power cord extends out from the center of the roof cap. The cord is approximately 9 feet long. It
is recommended that the location of the outlet you are installing is accessible without moving the sauna.
Dedicated circuit requires that no other appliance should share the outlet/circuit with the sauna. Failure to
comply with this requirement may cause electrical interruption and diminished sauna performance.
It is recommended that a qualified, licensed electrician install your dedicated electrical wiring for proper sauna
function and to avoid any potential electrical hazards.

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Unpacking Your Sauna
Identify the three boxes (A/B/C) that arrived in your shipment. Place boxes in an open area. All three boxes are
labeled with the contents inside. It is recommended that a minimum of two people be present for unpacking
and assembly. Lay boxes flat on the ground with lettering facing up. Make sure the area is clear of debris. Open
the boxes from smallest to largest to make for light, fast work.
General Assembly Guidelines
TOOLS NEEDED
#2 Phillips Head Screwdriver
Small Step Ladder
MOVING THE SAUNA AFTER ASSEMBLY
If the sauna needs to be moved after assembly, perhaps into an alcove or confined space, Rocky Mountain
Saunas strongly recommends the use of furniture sliders. These can be found at a local hardware store such
as Lowe’s or Home Depot. Place the furniture sliders under the feet of the sauna, or the perimeter corners of
the Base Platform of the sauna, prior to beginning assembly.
Important note:
When moving the assembled sauna:
1. Do not push on the cabin walls as this can cause damage to the sauna cabin
2. Always push on the base platform to move the sauna
3. After sauna has been moved to desired location, the sliders can be left in place to ease any future
movement needed
GENERAL
All panels are labeled with white stickers. These can be left on the panels after assembly. That way if the
sauna is ever broken down for movement there is no confusion come re-assembly.
Please follow instructions carefully. Should you have any questions, please do not hesitate to contact Rocky
Mountain Saunas at: 1-888-358-1270 or [e-mail]

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Badger, Colorado and Durango Assembly
Instructions
Step One: Open Box C (Floor Panel/Roof Panel/Bench Panel and Seat/Accessories Box). Lay the floor panel at
the desired location. The floor heater is towards the front of the sauna. Insert furniture sliders if desired. Do
not walk or stand on any area of the floor panel except the floor heater panel!
Step Two: Open Box A (Front Wall Panel/Back Wall Panel). Install the Back Panel first by sliding the panel into
the metal brackets located on the Floor Panel. Next install the Front Panel by the same method used for the
Back Panel. Remove the plastic wrap from the Front Panel being careful that the glass door does not swing
open. One person should hold the Front and Back Panels in vertical position until side panel has been
mounted and attached.

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Step Three: Open Box B (Right Panel/Left Panel). The direction of the panel (Right vs. Left) is determined by
standing in front of the sauna. Install the Right and Left Panels by lining up the panels to the Front and Back
Panels. Using the Installation Bolts provided in the accessories box, hand tighten the Installation Bolts
through the holes in the side panels to the Front and Back Panels. A final tightening of the Bolts will be
performed with a screwdriver after the sauna is completely assembled. *Do not over tighten installation
bolts. It will cause damage to the sauna cabin*
Step Four: From Box C, install the Bench Support Panel by lining up the magnets on the ends of the Bench
Support Panel with the magnets located on the wall of the Left and Right Wall Panels. Make all four electrical
connections using the four outlet receptacle on the Back Wall Panel.

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Step Five: From Box C, install the Bench Seat by guiding it between the Right and Left Wall Panels. There are
two small oval wooden braces found in the Accessories Box that may be screwed into the Back Wall Panel to
prevent the bench from sliding upward when the user sits on the front of the Bench Seat. The wooden brace
can be screwed into the Back Panel directly above the Bench Seat.
Step Six: From Box C, install the Roof Panel. Feed all the electrical wiring where emitting from the top of the
Front and Back Wall Panels through the corresponding holes in the Roof Panel. Slide the Roof Panel over the
top of the sauna and secure it into position. *Make sure wires do not get pinched between the walls and the
Roof Panel*
Step Seven: Once the Roof Panel is securely in place, use a step ladder to view the inside of the Roof Panel to
make the proper electrical connections. There are three ribbon cable connections: a two pin (temp sensor), a
three pin (chromotherapy light) and an eight pin (power) that come from the Control Panel area through the
Roof Panel along with one 120 volt, Three prong electrical cord connection. There are three additional 120
volt, three prong electrical cord connections to be made: One in the front right side of the sauna, and two in
the back.

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Step Eight: Install the top dust cover. Feed the main power cord through the hole in the dust cover. It is
optional to secure the dust cover with the screws provided.
Step Nine: Return to the Installation Bolts on the Left and Right Wall Panels. Using a screwdriver tighten the
bolts as necessary. Again, do not over tighten as this can cause damage to the sauna cabin.
Step Ten: Install the Door Handle. Please refer to the Door Handle section on Page Three of this manual.
Step Eleven: Install the optional accessories: cup holder(s), Magazine Rack and Towel Holder. These items
may be installed in any location desired, or not at all. If installed, pre-drill a small hole prior to mounting the
accessory. This will help prevent any minor splitting or chipping of the wood.
Step Twelve: Perform an Operational Check. Proceed to Page 21 of this manual for instructions on how to
perform an operational check
Step Thirteen: Slide the sauna into the desired location (if applicable).

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Rio Grande Assembly Instructions
Step One: Open Box C (Floor Panel/Roof Panel/Bench Panel and Seat/Accessories Box). Lay the Floor Panel at
the desired location. The floor heater is towards the front of the sauna. Insert furniture sliders if desired. Do
not walk or stand on any area of the floor panel except the floor heater panel!
Step Two: Open Box A (Door Panel/Right Front Panel/Left Front Panel). The direction of the panel (Right vs.
Left) is determined by standing in front of the sauna. Install the Front Door Panel first by sliding the Panel
onto the metal brackets located on the Floor Panel. Next, install the Left Front Panel by raising it above the
Door Panel and guiding it down into the metal brackets located on the edge of the wall. Install the Right Front
Panel by the same method. Remove the plastic wrap from the Door Panel being careful that the glass door
does not swing open. One person should hold the Door Panel and Right Front Panel in vertical position until
the Right Back Panel has been mounted and attached.

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Step Three: Open Box B (Right Back Panel/Left Back Panel). Install Right Back Panel by sliding the Panel onto
the metal brackets located on the Floor Panel. After lining up the Right Back Panel to the Right Front Panel,
thread the Installation Bolts provided in the accessories box through the holes in panels and hand tighten
them. Set the Left Back Panel onto the Floor Panel (Note: there are no metal brackets on the left side of the
Floor Panel). After lining up the Left Back Panel with the Right Back Panel and the Left Front Panel, thread the
Installation Bolts provided through the holes in the panels and hand tighten them. A final tightening of the
Bolts will be performed later with a screwdriver after the sauna is completely assembled. *Do not over
tighten installation bolts. It will cause damage to the sauna cabin*
Step Four: From Box C, install the two Bench Support Panels by lining up the bench support panels and interior
wall magnets. Behind the right Bench Support Panel, connect the two 120 volt electrical cords. Make all four
120 volt, three prong electrical connections using the four outlet receptacle located on the Left Wall Panel.

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Step Five: From Box C, install the Bench Seats by guiding them into place. There are two small oval wooden
braces found in the Accessories Box that may be screwed into the Back Wall Panels to prevent the bench from
sliding upward when the user sits on the front of the Bench Seats. The wooden brace can be screwed into the
Left and Right Wall Panels directly above the Bench Seats.
Step Six: From Box C, install the Roof Panel. Feed all the electrical wiring where emitting from the top of the
Front and Back Wall Panels through the corresponding holes in the Roof Panel. Slide the Roof Panel over the
top of the sauna and secure it into position. *Make sure wires do not get pinched between the walls and the
Roof Panel* After the electrical cables are through, using the short anchoring bolts (5) found in the
accessories box, finger tighten the Roof Panel to the sauna walls.
Step Seven: Once the Roof Panel is securely in place, use a step ladder to view the inside of the Roof Panel to
make the proper electrical connections. There are three ribbon cable connections: a two pin (temp sensor), a
three pin (chromotherapy light) and an eight pin (power) that come from the Control Panel area through the
Roof Panel along with one 120 volt, three prong electrical cord connection. There are three additional 120
volt, three prong electrical cord connections to be made: One in the front right side of the sauna, and two in
the back.

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Step Eight: Return to the Installation Bolts on the Left and Right Wall Panels. Using a screwdriver tighten the
bolts as necessary. Again, do not over tighten as this can cause damage to the sauna cabin.
Step Nine: Install the top dust cover. Feed the main power cord through the hole in the dust cover. It is
optional to secure the dust cover with the screws provided.
Step Ten : Install the Door Handle. Please refer to the Door Handle section on Page Three of this manual.
Step Eleven: Install the optional accessories: cup holder(s), Magazine Rack and Towel Holder. These items
may be installed in any location desired, or not at all. If installed, pre-drill a small hole prior to mounting the
accessory. This will help prevent any minor splitting or chipping of the wood.
Step Twelve: Perform an Operational Check. Proceed to Page 21 of this manual for instructions on how to
perform an operational check
Step Thirteen: Slide the sauna into the desired location (if applicable).

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Big Bear Assembly Instructions
Step One: Open Box C (Floor Panel/Roof Panel/Bench Panel and Seat/Accessories Box). Lay the Floor Panel at
the desired location. The floor heater is towards the front of the sauna. Insert furniture sliders if desired. Do
not walk or stand on any area of the floor panel except the floor heater panel!
Step Two: Open Box A (Front Panel/Back Panel). Install the Back Panel first by sliding the panel into the metal
brackets located on the Floor Panel. Next install the Front Panel by the same method used for the Back Panel.
Remove the plastic wrap from the Front Panel being careful that the glass door does not swing open. One
person should hold the Front and Back Panels in vertical position until the side panel has been mounted and
attached.

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Step Three: Open Box B (Right Panel/Left Panel). The direction of the panel (Right vs. Left) is determined by
standing in front of the sauna. Install the Left Panel by lining up the panel to the Front and Back Panels.
Using the Installation Bolts provided in the accessories box, thread the Bolts through the holes in the Left
Panel to the Front and Back Panels. Finger tighten the bolts. The Right Panel will be installed later. A final
tightening of the Bolts will be performed with a screwdriver after the sauna is completely assembled. *Do not
over tighten installation bolts. It will cause damage to the sauna cabin*
Step Four: From Box C, install the Bench Support Panels by lining up the magnets on the ends of the Bench
Support Panels with the magnets located on the walls. This step must be completed prior to the installation of
the Right Panel. Make the left side electrical connections using the four outlet receptacle on the Left Panel.
Also connect the bench heater panel to the cord found in the middle of the Back Panel. The right side
electrical connections will be completed after Step Six.

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Step Five: From Box C, install the Bench Seats by guiding them under the heater panels. There are two small
oval wooden braces found in the Accessories Box that may be screwed into the Back and Side Wall Panels to
prevent the bench from sliding upward when the user sits on the front of the Bench Seat. The right side can
be completed during Step Six.
Step Six: From Box B, install the Right Panel by lining up the panel to the Front and Back Panels. Using the
Installation Bolts provided in the accessories box, thread the Bolts through the holes in the Right Panel to the
Front and Back Panels. Finger tighten the bolts. A final tightening of the Bolts will be performed with a
screwdriver after the sauna is completely assembled. *Do not over tighten installation bolts. It will cause
damage to the sauna cabin* Next, enter the sauna and make the final electrical connections to the right side
using the four outlet receptacle on the Right Panel. Finally, install the Right Bench.
Step Seven: From Box C, install the Roof Panel. Feed all the electrical wiring where emitting from the top of
the Front and Back Wall Panels through the corresponding holes in the Roof Panel. Slide the Roof Panel over
the top of the sauna and secure it into position. *Make sure wires do not get pinched between the walls and
the Roof Panel*

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Step Eight: Once the Roof Panel is securely in place, use a step ladder to view the inside of the Roof Panel to
make the proper electrical connections. There are three ribbon cable connections: a two pin (temp sensor), a
three pin (chromotherapy light) and an eight pin (power) that come from the Control Panel area through the
roof along with one 120 volt, three prong electrical cord connection. There are three additional 120 volt,
three prong electrical cord connections to be made: One in the front right side of the sauna, and two in the
back.
Step Nine: Install the top dust cover. Feed the main power cord through the hole in the dust cover. It is
optional to secure the dust cover with the screws provided.
Step Ten: Return to the Installation Bolts on the Left and Right Panels. Using a screwdriver tighten the bolts as
necessary. Again, do not over tighten as this can cause damage to the sauna cabin.
Step Eleven: Install the Door Handle. Please refer to the Door Handle section on Page Three of this manual.

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Step Twelve: Install the optional accessories: cup holder(s), Magazine Rack and Towel Holder. These items
may be installed in any location desired, or not at all. If installed, pre-drill a small hole prior to mounting the
accessory. This will help prevent any minor splitting or chipping of the wood.
Step Thirteen: Perform an Operational Check. Proceed to Page 21 of this manual for instructions on how to
perform an operational check
Step Fourteen: Slide the sauna into the desired location (if applicable).

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Control Panel Instructions