ROJ Luna X3 User manual

IRO AB Box 54 SE-523 22 Ulricehamn SWEDEN
Tel: [phone] Fax: [phone] [email protected] www.iroab.com
Luna X3, Chrono X3, XD X3, XD X2, HD X2
ROJ Srl Via Vercellone 11 IT-13900 Biella
Tel: [phone] Fax: [phone] [email protected] www.roj.com
Operating Instructions
Ref. No. 40-8939-2001-02/1411
ENGLISH
Ref. No. 40-8939-2101-02/1411

2
Ref. no.40-8939-2001-02/1411
This section contains important safety information. Read the manual carefully before installing, using or
maintaining the weft feeder.
WARNING
Indicates a possible dangerous situation which
could result in serious injury or damage to the
unit.
CAUTION
Indicates a possible dangerous situation which
could result in minor/moderate injury or damage
to the unit.
NOTE
Used in order to draw attention to important information,
which facilitates operation or handling.
IRO AB reserve the right to change the contents of the user’s guide and technical specications without prior notication.
Original language instruction
Contents/ Information
Warnings ................................................................................ 3
Technical specifications....................................................... 4-5
Mains connection.................................................................... 6
Operating diagram
Luna-X3, Chrono-X3, XD-X3 ............................................ 7
Connections power supply/ interface
Luna-X3, Chrono-X3, XD-X3, HD-X2................................ 8
Connections interface
Luna-X3, Chrono-X3, XD-X3, .......................................... 9
Operating diagram
XD-X2 ............................................................................. 10
HD-X2 ........................................................................ 11-12
Connections heavy duty power supply
XD X2, HD X2................................................................. 13
Connections heavy duty power supply CAN
XD X2, HD X2................................................................. 14
Connections power supply/ interface
XD-X2 ............................................................................. 15
Instalación ............................................................................ 16
Jumpers
Luna-X3, Chrono-X3, XD-X3 .......................................... 17
XD X2, HD X2................................................................. 18
Speed settings - feeders with mechanical sensors .............. 19
Main parts
Luna-X3, Chrono-X3, XD-X3 .......................................... 20
XD X2.............................................................................. 21
HD X2 ............................................................................. 22
S/Z Adjustment
Luna X3, Chrono X3, XDX3............................................ 23
XD X2, HD X2................................................................. 24
Threading - pneumatic
Luna X3, Chrono X3, XDX3............................................ 25
Threading - manual
Luna X3, Chrono X3, XD X3, XD X2............................... 26
Threading - pneumatic
XD X2.............................................................................. 27
Threading - pneumatic and manual
HD X2 ............................................................................. 28
Sensor adjustment
Luna X3, Chrono X3, XD X3, XD X2............................... 29
XD X2.............................................................................. 29
HD X2 ............................................................................. 30
Assembly instructions........................................................... 31
Tensioners: Brush/ Flex Brake.............................................. 32
Tensioners: Balloon adjustment............................................ 33
Tensioners: TEC ................................................................... 34
Tensioners: CAT ................................................................... 35
Tensioners: Brush/Flex brake............................................... 36
Tensioners: Balloon adjustment............................................ 37
Tensioners: Funnel ............................................................... 38
Maintenance......................................................................... 39
Fault finding
Luna X3, Chrono X3, XD X3........................................... 40
XD X2.............................................................................. 41
HD X2 ............................................................................. 42
Declaration of conformity...................................................... 43
Ref. no.40-8939-2101-02/1411
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3
Ref. no.40-8939-2001-02/1411
WARNING!
• The power supply must be switched off at the mains
before any work is carried out on the feeder, the trans-
former or any other electrical components. The feeder
and the transformer cabinet and cable covers must be
fully assembled before the power supply is connected.
• The weft feeder ON/OFF-switch does not cut off the
main power supply. Turn off the main switch before any
work is carried out on the electrical circuit.
• The feeder and transformer contain electrical compo-
nents that retain an electric current up to three minutes
after disconnection
• All work on electrical components must be carried out
byaqualiedelectrician.
• This product is not intended for use in potentially explo-
siveatmospheresorinzonesclassiedaccordingto
the european directive 94/9/ec. Please contact IRO AB if
products for use in a potentially explosive atmosphere
are required.
• Always turn off the main switch or isolate the
power supply and disconnect the air supply before con-
necting or disconnecting the feeder, the control board
or any of the circuit boards
• Routine checks for damaged or worn parts must be
made before operating this equipment. Any part that
is worn or damaged should be properly repaired or
replaced by authorized personnel. To avoid risk of
injury DO NOT operate this equipment if any component
does not appear to be functioning correctly.
CAUTION!
• Caution must be taken in the close vicinity of the feeder
as it contains moving parts that can cause injuries and,
in normal operation, starts without prior warning.
• To comply with C.E. Regulations only replacement parts
approved by IRO AB may be used.
• The feeder is an industrial product and therefore not
approved to use household environments /in residential
areas.
NOTE
• To ensure the selection of the most suitable feeder and associated accessories, it is recommended making
weaving tests with the intended yarns.
• Please dispose of obsolete or unwanted equipment responsibly, taking into consideration any local regulations
regarding the disposal and / or recycling of materials that are applicable.
• All products in this manual may not be available for your market.
Warnings
Ref. no.40-8939-2101-02/1411
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4
Luna X3 Chrono X3 XD X3
Max 1800 m/min Max 1800 m/min Max 1800 m/min
6.5 kg 8.6 kg 8.6 kg
Min 5° C - Max 40° C Min 5° C - Max 40° C Min 5° C - Max 40° C
RH max 85 % RH max 85 % RH max 85 %
Ø max 5 mm Ø max 5 mm Ø max 5 mm
Max 2,7 mm Max 4 mm Max 4 mm
200 - 575V 400VA 200 - 575V 400VA 200 - 575V 400VA
Max T 10A Max T 10A Max T 10A
3,3 kg 3,3 kg 3,3 kg
1,4 kg 1,4 kg 1,4 kg
A
B
C
D
9
1,4 kg 1,4 kg 1,4 kg
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Power Supply/ Interface
Interface
Extension Interface
NOTE
Subjecttotechnicalmodications.
Power supply via
loom/ weaving machine
Power supply via
loom/ weaving machine
Power supply via
loom/ weaving machine
Power via Power Supply/
Interface connected to
extension plug
Power via Power Supply/
Interface connected to
extension plug
Power via Power Supply/
Interface connected to
extension plug
Sound pressure Lpa 74 dB (A),
Sound power Lwa 88 dB (A)
Sound pressure Lpa 74 dB (A),
Sound power Lwa 88 dB (A)
Sound pressure Lpa 74 dB (A),
Sound power Lwa 88 dB (A)
Input air pressure 5,5 - 7 bar Input air pressure 5,5 - 7 bar Input air pressure 5,5 - 7 bar
Conexión del circuito eléctrico
Fuse
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XD X2 700 W HD X2
Max 1600 m/min 1400 m/min (Stand alone)
1600 m/min (CAN)
11 kg 12.3 kg
Min 5° C - Max 40° C Min 10° C - Max 40° C
RH max 85 % RH max 95 %
83 dB < 70 dB
Ø max 9 mm Ø max 9 mm
Max 4 mm Max 4 mm
230-575V 1000VA 230-575V 1000VA
Max T 10A Max T 10A
21 kg 21 kg
380-440V 1900VA 380-440V 1900VA
Max ! Max !
35 kg 35 kg
– 200 - 575V 400VA
Max T 10A Max T 10A
–3,3 kg
Fuse
Fuse
Fuse
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Heavy Duty Power Supply Stand Alone
Heavy Duty Power Supply CAN
Power supply/Interface
Technical specifications
NOTE
Subjecttotechnicalmodications.
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Min 4x1,5 mm2
200V - 346V 180V - 380V 50/ 60 Hz
380V - 400V 342V - 440V 50/ 60 Hz
415V - 575V 374V - 632V 50/ 60 Hz
Ref. no.40-8939-2001-02/1411
WARNING!
Turn off the main switch before any work is carried out
on the electrical circuit.
NOTE
Make sure that the cabel covers are tight.
The power supply to the feeder must not be disrupted when
the weaving machine stops.
Variations in main voltage.
Nominal Voltage Frequence
Mains supply
Main switch
Emergency stop
Take the Voltage Supply Box out of the packing. Open the
cover and connect the three-phase power cord. (4-wires
cable). Make sure that the earth connection is properly made
The section of each wire cannot be less than 1,5 mm2.
Mains connection
NOTE
Condensation can form on the weft feeder when it is moved from the cold environment of the warehouse
to the warmer environment of the loom room. Make sure that the feeder is dry before switching it on.
Ref. no.40-8939-2101-02/1411

7
Luna-X3, Chrono-X3, XD-X3
Ref. no.40-8939-2001-02/1411
Motor
Accessories
Power Supply/
Interface
Feeder 1- 8
Extension Interface
Feeder 9-12
Accessories A-D
Motor control unit
Power Loom communication cable
Operating diagram
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8
Luna-X3, Chrono-X3, XD-X3, HD-X2
FB3
FB2
Min 4x1,5 mm2
Ref. no.40-8939-2001-02/1411
NC - normally closed
Common
Stop relay
CAN - INTERFACE
Fuses
Stop relay jumpers
Opto coupler/ stop relay connection
STAND ALONE - INTERFACE
Fuses
Red= 6,3A slow
Blue= 1A slow
Power Supply/ Interface
FB3= 3,15A slow
FB2= 5A slow
Without stop relay signal
Mains connection
NO - normally open
Connections power supply/ interface
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FB1
FB2
J8
J1J2 FB2
FB1
J1 J2
FB1 T 3,15 A
FB2 T 5 A
FB1 T 3,15 A
FB2 T 5 A
J1 + J2
J8
J1 + J2
Luna-X3, Chrono-X3, XD-X3,
Ref. no.40-8939-2001-02/1411
Interface
Power supplied via loom
Fuses Fuses
Stop relay jumpers Stop relay jumpers
Normally open
Open = Communication bus not terminated
Closed = Communication bus terminated
Open = Communication bus not terminated
Closed = Communication bus terminated
Connections interface
CAN - INTERFACE STAND ALONE - INTERFACE
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XD-X2
Ref. no.40-8939-2001-02/1411
Motor control unit
Motor
Terminal board
Accessories
Power Supply/
Interface
Feeder 1- 8
Extension Interface
Feeder 9-12
Accessories A-D
Power Loom communication cable
Operating diagram
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