ROJEK MSP 315 Operating instructions

COMBINED PLANING
AND THICKNESSING MACHINE
MSP 315 - MSP 415 - SP 410
MP 415
ONE-SIDED THICKNESSING MACHINE
translation of the original Service instructions handbook
updated 11/ 2017
WOODWORKING MACHINERY , Masarykova 16, 517 50 astolovice
the Czech Republic - Europe www.rojek.cz export @ rojek.cz
[phone] up to - 41, fax [phone], - 322701
ROJEK

ROJEK a.s. 2 MSP 315 MSP 415 SP 410 MP 415
Contents
Introduction
Conformity declaration
1 Use of machine
1.1 Workers´qualification
1.2 Working surroundings.
2 Machine signification
3 Technical data
3.1 Technical data MSP 315, 415, and SP 410
3.2 Technical data MP 415
3.3 Possible variants of machine
3.4 Values of removal thickness, feeding speed and power
3.5 Data of machine nois
3.6 List of used grounds.
4 Safety directions
4.1 General
4.2 Basic safety requirements
4.3 Dress and personal safety
4.4 Safety instructions for operator
4.5 Safety instructions for maintenance
4.6 Safety instructions for working place.
5 Transport and storage
5.1 Transport and storage
5.2 Machine uplift.
6 Machine positioning
6.1 Working space
6.2 Levelling and attachment of machine.
7 Connection of exhaustion
7.1 Planing
7.2 Thicknessing
7.3 MP 415
8 Connecting to the mains
8.1 Connecting to the mains
8.1.1 - motor power up to 3 kW
8.1.2 - motor power over 3 kW
8.2 Operation safety
8.3 Rotating direction
8.4 Rotating direction change
8.5 Protection of electric installments
8.6 Machine control
8.6.1.Operation switch and switch of emergency stopping
8.6.2 Feeding drive switch (2-speeds electric motor).
9 Operation and adjustment
9.1 Adjusting of planer
9.1.1 Adjusting and operation of protecting device
9.1.2 Tilting fence
9.1.2.1 Side adjusting of the fence
9.1.2.2 Fence tilting
9.1.3 Infeed table adjustment
9.1.3.1 Stock removal adjustment.

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9.1.3.2 Infeed planing table adjustment
9.1.4 Outfield planing table adjustment
9.1.5 Planing of low flat pieces (of small height ~ thickness)
9.1.6 Planing of high pieces
9.1.7 Planing with inclined ruler
9.1.8 Planing of short pieces
9.1.9 Planing workpieces of small cross-section
9.2 Thicknesser adjusting
9.2.1 Thicknessing
9.2.2 Adjusting the machine for thicknessing
9.2.2.1 Adjusting of thicknessing table height
9.2.2 2 Start feeding
9.2.3 Adjusting of pressing power of feeding rollers
and adjusting of chippings´ deflector
9.2.4 Extension of thicknessing table - added rolls (MSP 315, MSP 415, SP 410)
9.2.5.Thicknessing table rollers (MSP415, SP410, MP 415)
9.3 Working places
9.4 Protecting instruments
9.5 Instalation of demountable parts
9.6 Forbidden manipulations.
10 Tools
10.1 Recommended tools
10.2 Exchange and adjusting of cutterblock knives
10.2.1 System with screws - knives are pushed up by screws.
10.2.2 System with springs - knives are pushed up by springs.
10.3 Knives adjusting control
10.3.1 Knives adjusting control by help of a knife setter
10.3.2 Knives setting with a setting gauge
10.3.3 Knives setting with a scantling
10.4 Exchange and adjusting of TERSA cutterblock knives
10.4.1 Step 1
10.4.2 Step 2
10.4.3 Step 3.
11 Maintenance and repairs
11.1 V-belt ightening of cutterblock spindle drive and of feed drive
11.2 Cleaning and lubricating - survey of lubrication points / periods
11.3 Faults remedy.
12 Delivery extent
12.1 Accessories
13 Special accessories
14 Spare parts
15 Guarantee
16 Dealing with packing and machine service life expiry.
Enclosures :
A) Electric connection diagram
B) List of electrotechnical parts.

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Introduction
This manual was conceived at the manufacturer and is an indivisible part of the delivery en-
closed with the machine. It contains basic information for qualified operating staff and des-
cribes the surroundings and using ways of the machine for those it is intented. It contains
also all necessary information for a correct and safe operating.
The machine is equipped with various safety equipment protecting operator and machine
as well at usual technological using. These regulations, however, cannot sheet all other safe-
ty aspects. That is why operator must peruse and make sense of this manual before starting
of machine use. Installation and operation mistakes will be foreclosed herewith.
Do not try to start the machine before having read all instructions manual delivered
with the machine and understood every function and technique.
Some information or drawings need not be intended especially for by yours bought type, for
this manual contains all information of other this type variants we produce. By comparing
of competent manual part with your machine - you will learn whether they correspond.
The producer reserves himself the right for particular variants in frames of a fluent technical
development of the machine.
To better stress the importance of some basic passages, they are printed in heavy letters
and marked by some preceding symbols - Appeal recommending to follow entirely following
regulation :
Appeal recommending to act entirely according to following
safety regulation. Disobservance of this regulation can be
very dangerous and cause a killing or grave health exposure
of operating personnel.
Warning from improper techniques or way of machine use
that can endanger human health, machine functions, envi-
romnent or cause economic loss. Breach of these regulation
may cause a killing or a grave health exposure of operator.
Caution is an appeal to a due care for practising following
operations. Non-performing this caution may cause
a human injury or damage of the machine.
Regard the instructions explicit on shields herewith the machine is equipped. In case of its
damage contact the producer and renew the shield in any way.
Caution
The text and pictures of the manual is a know how of the ROJEK a.s.. No part of it can be
copied and third persons are not allowed to learn it or its part without company´s approval.

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1.0 Use of machine
The machine is designed as a combined planer and thicknesser or a one-side thicknessing
machine for use in joiners shops(plants) at lengthwise (related to wood fibres) processing
of wood and materials on its base within workpiece width of 300 or 400 mm.
Machine is intended for being operated by one person.
Any manipulation with the machine is forbidden for children and youth.
1.1 Qualification of workers
Only a man or woman trained in woodworking branche or instructed and schooled by such
a specialist can operate the machine. Machine operator is obliged to learn this manual
and abide with all safety regulations, rules and appointments, valid in country in question.
1.2 Working surroundings
The machine must operate in workshop surroundings of temperature range +5°C - +40°C,
relative air humidity 30% - 95% non condensing and altitude 1000 m above the sea
in surrounding classified according to CSN 33 2000-1, ed.2: CSN 33 2000-5-51 ed.3 fire
danger of combustive dusts (BE2N2).
2.0 Machine signification
The machine type can be identified at the production shield located on the machine frame.
MSP 315 combined planer and thicknesser with tiltable tables, planing width 310 mm
MSP 415 combined planer and thicknesser with tiltable tables, planing width 410 mm.
SP 410 combined planer and thicknesser with tiltable tables, planing width 410 mm.
MP 415 one-side thicknessing machine.

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Informative shields and shields warning against dangers are placed at the machine.
1. attention, electric parts 2. attention, warning
3. fixing 4. feeding rolls control
5. rotating direction 6. switch for unbraked - brake released
6a. operating rotation direction 6b. switched off, stillstand
6c. unbraked - brake released 7. thicknessing table adjustement
8. Control of table rollers 9. Control of feeding motor

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3.0 Technical data
3.1 Technical data of MSP 315; MSP 415 and SP 410
MSP 315 MSP 415 SP 410
length mm
1 600 1 870 2 020
width mm
950 1 050 1 120
heigth mm
1 050
planning tabels height
mm
890
planer table dimensions mm
1 500 x 320 1 870 x 420 2 020 x 420
thicknesser table dimensions mm
750 x 308 720 x 410 720 x 410
motor power kW
3,7 3,7 4
motor rotating speed RPM/min
2 860 (3 432 pi 60 Hz)
cutterblock rotating speed RPM/min
4 200
cutterblock diameter mm
95
number of knives in cutterblock pcs
3 (4)
max. width of planed workpiece mm
310 410 410
max. thicknessed workpiece width mm
300 400 400
max. thicknessed workpiece height mm
230
max. thicknessing chip removal mm
5
max. planing chip removal mm
4
feeding rollers diameter mm
40
thicknessing feeding speed m/min
8 8 (7,5/15 ; 5/10) 8 (7,5/15 ; 5/10)
tiltable fence tilting angle - grades
o
0
o
– 45
o
exhausting nozzle diameter mm
100
voltage / frequency V/Hz
3f + PE + N ; 400(230) V / 50 (60) Hz
1f + PE + N ; 230 V / 50 (60) Hz
line safeguarding A
16
dimensions in packing mm
1 620 x 700 x 1 050 1 900 x 810 x 1 050 2 050 x 810 x 1 050
machine weight brutto kg
330* 390* 420*
machine weight netto kg
305* 360* 390*
•Weight of machines can varied according machine execution and options.

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Machine dimensions
MSP 315, MSP 415, SP 410

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3.2 Technical data MP 415
MP 415
Length mm 965
width mm 745
height mm 1010
thicknesser table dimensions mm 720 x 410
motoru power kW 3,7
motor rotating speed RPM /min 2 860 (3 432 by 60 Hz)
cutterblock rotating speed RPM /min 4 200
cutterblock diameter mm 95
number of knives in cutterblock ks 3 (4)
maximum thicknessing width mm 400
maximum thicknessing height mm 230
maximum splitter removal thicknessing mm 5
diameter of feeding rolls mm 40
feeding speed thicknessing m/min 8 (7,5/15; 5/10)
exhausting nozzle/ hose diameter mm 100
voltage / frequency 1f + PE + N ; 230 V / 50 (60) Hz
3f + PE + N ; 400 (230) V / 50 (60) Hz
line safeguarding A 16
dimensions in packing mm 975 x 810 x 1060
weight brutto kg 245*
weight netto kg 235*
•Weight of machines can varied according machine execution and options.

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Machine dimensions
MP 415

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3.3 Possible machine variants
MSP 315 MSP 415 SP 410 MP 415
Motor power
- 2,2 kW 1F
- 3; 2,2 kW 3F
- 3,7 kW 3F (only
3x400V)
- 4,0 kW 3F (only
3x400V)
1
1
1
-
1
1
1
-
-
-
1
1
1
1
1
-
Operation voltage:
- 1 x 230 V
- 3 x 230 V or 3 x 400 V
1
1
1
1
1
1
1
1
Frequency: 50 or 60 Hz 1 1 1 1
independent feeding drive
thicknessing:
- 2-speed motor 3x400V
0,3/0,45 kW (7,5/15 m/min)
- 1 1 1
cutterblock: 3 knives
4 knives
Tersa
1
1
1
1
1
1
1
1
1
1
1
1
table prolongation by rolls 1 1 1 1
Table rollers - 1 1 1
Mortiser VDA 315 1 1 - -
Undercarriage 1 1 1 1
Cutterblock brake release
(only with CEG selfbraking
motors)
1 1 1 1
3.3 Values of removal wood layer thickness, feeding speed and machine motor power
power (kW) feeding speed
(m/min)
processed workpiece width (mm) removal wood layer
thickness (mm)
2,2 5 300 2
3 5 300 3
3 5 400 2
4 5 400 2,7
Above mentioned values are valid for spruce wood at relative air humidity of 12 - 15 %
and sharp knives in cutterblock. These values can be regarded as starting ones at taking
the machine to operation. At longer machine use these values can be partly changed
e. g. when planing of harder wood pieces and knives getting blunt it is necessary to count
with adequate reduction of stated values.
Shavings removal thickness related to planed width and hardness of wood can be chosen
only within the values at those driving motor does not get overloaded. On the contrary
the protection of motor will act and the machine will get stopped.
It is necessary to count with worsened quality of processing when working pieces of small
thickness considering the springing of processed material piece.

ROJEK a.s. 12 MSP 315 MSP 415 SP 410 MP 415
3.4 Data of machine operation noise ( CSN EN 861+A2; CSN ISO 7960/1997)
MSP 315 MSP 415 MP 415
idle run L
p
A
eq
= 89,5
dB(A)
L
p
A
eq
= 81,5
dB(A)
L
p
A
eq
= 81,5
dB(A)
nois level A in
operator´s place
(L
p
A
eq
) working L
p
A
eq
= 91,6
dB(A)
L
p
A
eq
= 88,4
dB(A)
L
p
A
eq
= 91,4
dB(A)
idle run L
WA
= 95,9 dB(A) L
WA
= 89,9 dB(A) L
WA
= 89,5 dB(A)
acoustic power
level A (L
WA
)
CSN EN ISO 3760
(2011)
K = 4 dB
working L
WA
= 98,2 dB(A) L
WA
= 95,1 dB(A) L
WA
= 98,7 dB(A)
Above stated values are those of emissions and need not represent the safe working values.
Although there exists a correlation between emissions values and levels of exposition, these
values cannot be used for a reliable statement whether other precautions are necessary or
not. Agents, influencing real exposure of workers, include other working space attributes,
other sources of nois, etc., e.g. the number of machines and other from neighbourhood in-
fluencing processes. The most permissible exposition levels can differ according to country
in question, too. This information will serve for a machine user to a better astimation of risks.

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3.5 List of used documents
Directive 2006/42/EU of the European Parliament and of the Council, as amended, laying
down technical requirements for machinery
Directive 2014/35/EU of the European Parliament and of the Council, as amended,
on the assessment of conformity of electrical equipment, intended for use in certain marginal
voltage, when placed on the market.
Directive 2014/30/EU of the European Parliament and of the Council, as amended,
on the assessment of conformity of products in terms of electromagnetic compatibility, when
they are placed on the market.
EN ISO 12100 : 2011 (EN ISO 12100 : 2010)
Safety of machinery - General fundamentals for designing - Risks appreciation and dispraise
EN 860+A2 : 2012 (EN 860+A2 : 2012)
Safety of woodworking machinery - One-sided thicknessing machines
EN 861+A2 : 2012 (EN 861+A2 : 2012)
Safety of woodworking machines. Combined planing and thicknessing machines.
EN ISO 13857: 2008 (EN ISO 13857: 2008)
Safety of machinery - Safe distances to prevent reach of dangerous places by the upper and
lower limbs
EN 349 + A1: 2008 (EN 349: 1993 + A1: 2008)
Safety of machinery - Smallest gaps to prevent compression of parts of the human body.
ISO 13850: 2017 (EN ISO 13850: 2015)
Safety of machinery - Emergency stop function - Design principles
ISO 447: 1992 (ISO 447: 1984)
Machine tools - Direction and sense of movement of controls
EN 614-1 + A1: 2009 (EN 614-1: 2006 + A1: 2009) Safety of machinery - Ergonomic design
principles - Part 1: Terminology and general principles
ISO 14120: 2017 (ISO 14120: 2015)
Safety of machinery. Protective covers. General requirements for the construction and manu-
facture of fixed and movable guards
ISO 13849-1: 2017 (EN ISO 13849-1: 2015)
Safety of machinery - Safety parts of control systems - Part 1: General principles for con-
struction
EN 1037 + A1: 2008 (EN 1037: 1995 + A1: 2008)
Safety of machinery - Prevent unintentional start-up
ISO 14119: 2014 (EN ISO 14119: 2013)
Safety of machinery - Locking device associated with protective covers - Principles for design
and selection
EN 55011 ed.3: 2010 (EN 55011: 2009)
Industrial, Scientific and Medical Devices - High Frequency Interference Characteristics -
Limits and Methods of Measurement.
EN 60204-1 ed. 2: 2007 (EN 60204-1: 2006)
Safety of machinery - Electrical machinery - Part 1: General requirements
EN 60073 ed.2: 2003 (EN 60073: 2002)
Basic and Safety Principles for Human Machine Interface, Marking and Identification - Co-
ding Policy for Communicators and Drivers
EN 80416-1 ed.2: 2009 (EN 80416-1: 2009)
Basic rules for graphical symbols for use on articles - Part 1: Creation of graphic markers for
registration.
EN 80416-2: 2002 (EN 80416-2: 2001)
Basic rules for graphical symbols for use on articles - Part 2: shape and using of arrows.

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4.0 Safety instructions
4.1 in general
This machine is provided with various safety equipment protecting the operator and the ma-
chine as well. This, however, cannot involve all safety aspects. Therefore the operator must
read through and understand this chapter. He must moreover respect also other aspects
of danger, refering to surroundings conditions and processed materials.
This manual takes in 3 categories of instructive safety symbols :
Appeal recommending to proceed entirely according to fol-
lowing instruction(s). A dispatch or operator´s heavy injury
impends in case of non-performing this regulation.
Warning against improper techniques or machine using
ways, those can endanger human health, machine function-
ing, environment or cause economic worses.
Caution is an appeal to appropriate care during practising
of following activities. Non-performance of this caution can
cause a small sized injury or machine damage.
Follow instructions stated on shields, fixed on the machine. Do not remove nor damage
the shields. In any case of a shield damaging – always contact the producer !
4.2 Basic safety requirements
Never touch the low voltage system on the electric control
pannel, transformers, motors and terminal boards. Every of
mentioned unit is indicated with a shield.
- Before connecting machine to mains: Make sure that all safety parts are in active position
and check up their functioning. In case of necessary removing doors or protecting cover-
ings – switch off main switch and lock it or disconnect by towing plug from mains socket.
- Catchers of eventual back throw must be freely movable and its functioning controled
regularly several times a day.
- When door or protecting covering are apart - Do not connect machine to mains.
To avoid incorrect operating – learn positions of switches
before machine starting.
Remember position (location) of emergency switch to be
able to use it at once any time.
- Avoid touching some switch(es) by chance on running machine.
- Never touch rotating tool by hands or somewhat else.
- When you will not work on at the machine – switch it off by control pannel switch and dis-
connect from the mains.
- Before cleaning : Switch off the machine and lock the main switch or tow plug off socket.

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- Before doing maintenance inside machine : Always switch it off and lock main switch
or disconnect plug from mains socket.
- When more workers operate the machine – do not begin another work not having in-formed
other worker about your intention how you will run on.
- Do not do up the machine in any way able to endanger its safe operating.
- In doubts about correctness of technique – contact responsible person.
- Do not neglect practising of regular inspections in tune
with service manual instructions.
- Check up and make sure that nothing troublesome ocurs .
on the machine.
- After finishing of work adjust machine to be ready for following series of operations.
- In case of mains outage – switch off immediately main switch or tow plug out from socket.
- Do not overpaint smear, damage, do up nor get off safety shields. If they get unreadable or
lost – contact production plant and renew them.
4.3 Dress and personal safety
- Experience shows that various personally worn objects e.g.
finger rings, watches, wristbands and the like used to cause
injuries. Hence put them away before beginning of work, fas-
ten sleeves, remove tie – those could be caught by various
parts of working machines. Brace your hair so as not to fly
free and wear suitable shoes recommended or rated by working safety rules of a country in
question.
- Wear safety outfit (glasses, apron, safety footwear and the like).
- In case of obstacles above your head in working space – wear a helmet.
- Wear always a protecting mask during planing material – source of dust (when planed).
- Never wear free working dress.
- Never work on the machine under influence of drugs or spirit drinks.
- If you suffer from stuggers, fade or swoon – do not work on the machine.
4.4 Safety regulations for operator
Get up content of this manual before machine starting up.
- Check up whether electric cabels are not damaged so as an electric current fading would
not cause an injury (electric shock).
- Check up regularly whether safety coverings are properly mounted and if they are unda-
maged. Damaged coverings repair immediately or replace with other ones.
- Do not start the machine with removed protecting covering.
- Never use deformed or cracked tools.
- Replace blunt tools as soon as possible, for blunt tools often cause injuries or damages .
- Never use tools at higher speed than recommended by its producer.
- Stop all machine functions before replacing of tools.
- Do not remove nor in any else interfer to safety elements like coverings, limit switches,
nor practise its mutual blockage.
- Require an assistance for manipulation with parts exceeding your abilities.
- At a storm we recommend : Do not operate at the machine !

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4.5 Safety rules for maintenance
Get up manual instruction for machine maintenance men in all points before starting
any maintenance work.
- Before beginning with maintenance works: Switch off
always the main switch and lock it or disconnect the ma-
chine by towing off the plug from socket. Hererwith you
avoid an occassional starting of machine by chance by
another else person.
- A qualified person must practise maintenance works on
electric parts.
- The machine is not disconnected from voltage when it
gets stopped. Switch off always the main switch and lock it
or disconnect machine by towing off the plug from socket.
- Do not clean the machine or its peripheral system if machine is completely out of run
as long as the main switch is not switched off or the plug towed out from the mains socket.
- Keep your fingers distant from belts and belts pulleys and from chains and chain wheels.
Before exchange of machine electric parts – switch off the main switch, lock it or discon-
nect the machine by towing off the plug from the socket. For replacing of defected pro
ducts use those consistent with specification of originals.
- Do not remove or do up blocking of limit switches or other safety components.
- Keep always tidy the space for maintenance including your working place.
- Maintenance works must be practised by qualified
personnel in tune with producer´s instructions.
- Read through all the instructions manual for maintenance
men patiently.
- For an exchange of parts and needy subjects – ensure in advance equal ones with the ori-
ginal type or corresponding with the norms.
- Use only specified brands of lubricant (oil or grease) or with these equal ones.
- When one belt of used set of belts gets drained more than rated – exchange all belts.
- Do not use compressed air for machine cleaning or removing of wood chips.
- Control results of maintenance in presence of a responsible person.
4.6 Safety rules for working place
- Ensure always sufficient working space and free access
to the machine and its peripheral device.
- Place the tools and other obstacles at a place for this
intended and remote from the machine.
- Ensure sufficient lighting in working space that will not throw shadows or cause a stro-
boscopic effect. Hygienic norms indicate 500 lx for minimal lighting for safe and quality
work.
- Never lay tools or other subjects onto working tables or coverings.

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5.0 Transport and storage
5.1 Transport and storage
Be especially careful during transport and manipulation and commit it to qualified personnel
especially trained for this kind of action.
You must secure that no person nor subject could be fol-
ded by the machine during loading and unloading it !
Never enter the space under machine lifted up by crane or
high-lift !
The machine must be protected against excessive vibrations and moisture during transport.
It must be stored indoor in temperature range (minus) - 25°C to + 55°C.
The machine is modularly wrapped in shrinkable folio when transported. On customer´s wish
the machine can be packed in a cartoon or resistant wooden box.
5.2 Machine lifting
The machine or its separate parts can be lifted only with an approved lifting appliance
of certified carrying capacity. We recommend to use : D - high-lift; E - crane or other lifting
appliance; F - manual fork lift.
Use a high-lift of sufficient fork length !
Prepare a high-lift (D) or manual lifting carriage (F) of sufficient forks carrying capacity
- shift the fork (G) under the machine.
When using a crane(E)or similar lift-
ing mechanism - proceed followingly:
- prepare 4 lifting ropes (H) of minimal
length 2 m
- bend ropes onto the crane hook of
demanded carrying capacity
- place the second end of ropes under
machine frame
- check up the stability of machine
hang at a moderate lifting up
- lift the machine carefully and slowly
and then relocate it without sudden
changings of moving onto chosen
place.
The weight of MSP 315 is 305 kg
MSP 415 is 360 kg
SP 410 is 390 kg
MP 415 is 235 kg.

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6.0 Machine positioning
Remove protecting coat from table and other machine parts with a solvent. Do not use petrol
or kindred solvents for this action. They can cut down resistance against corrosion of some
machine parts.
The working space extent depends on machine dimensions, intended working operations
and dimensions of processed material.
Do not forget to let free a big enough space for installment of a sufficiently effective ex-
hausting unit or hoses connecting with the central exhausting system.
6.1 Working space
It is important to keep a free space of at least 800mm, requested as working space surroun-
ding the machine.
If a long peace is planed, it is necessary to have a sufficient space in front of and behind the
machine in places of material in - and output.
6.2 Machine levelling and fixing
The machine (in lower part of stand) has feet with levelling screws and bores for anchoring
bolts. Use steel washers (part of delivery) under levelling screws and balance the machine in
plane with the clearance limit 1 mm/1metre
and screw down machine feet into the bottom (anchor the machine).
Attached drawing shows a lay-out of anchoring openings on the machine.