rollease acmeda Zipscreen-Skylight User manual

November 2018
ZIPSCREEN-SKYLIGHT
ASSEMBLY MANUAL

CONTENTS
DISCLAIMER
INTRODUCTION
This Assembly manual for Zipscreen Skylight has been produced by Rollease Acmeda to supply the necessary information for the safe and correct installation of
Zipscreen Skylight.
DISCLAIMER
Rollease Acmeda has used reasonable care in preparing the information included in this document, but makes no representations or warranties as to the
completeness or accuracy of the information. Information is supplied upon the condition that the persons receiving the information will make their own
determination as to its suitability for their purposes prior to use. Rollease Acmeda assumes no liability whatsoever for any damages incurred by you resulting from
errors in or omissions from the information included herein. Rollease Acmeda reserves the right to make changes without further notice to any products to improve
reliability, function or design.
COPYRIGHT
COPYRIGHT © ROLLEASE ACMEDA
All rights are reserved. No part of this document may be reproduced or utilised in any means, by any means, electronic or mechanical including photocopying,
recordings, or by any information storage or retrieval system, without the express permission from Rollease Acmeda.
SECTION A: | OVERVIEW
01
GENERAL SCHEMATIC ...................................................................................................................................01
BILL OF MATERIALS ...................................................................................................................................02
DEDUCTIONS ....... ...............................................................................................................................................03
SECTION B: | PREPARATION
04
ALUMINIUM PREPARATION ......................................................................................................................04
FABRIC PREPARATION ...................................................................................................................................04
WELD SPECIFICATIONS ...................................................................................................................................05
FABRIC SPECIFICATIONS ...................................................................................................................................06
SECTION C: | ASSEMBLY
07
SPRING/FABRIC BOX ASSEMBLY ......................................................................................................................07
MOTOR/SPOOL BOX ASSEMBLY ......................................................................................................................08
FABRIC TUBE ASSEMBLY ...................................................................................................................................09
MOTOR/SPOOL TUBE ASSEMBLY ......................................................................................................................11
SIDE CHANNELS.. ...............................................................................................................................................12
SECTION D: | INSTALLATION PREPARATION
13
PREPARE & PACK ASSEMBLED PARTS .........................................................................................................13

Page. 01
Zipscreen Skylight Assembly Manual | November 2018
2018 ©Copyright All Rights Reserved Rollease Acmeda
The Zipscreen Skylight system offers a refined solution for light blocking in any horizontal or sloped windows. Using secure
zip locking channels, the system achieves perfect tension of fabric in all directions during operation and while stationary.
Electronically operated, it’s the ultimate system for energy saving throughout buildings, adaptable for both commercial and
domestic applications.
GENERAL SCHEMATIC
SECTION A: | OVERVIEW
SYSTEM INDEX:
3. 4. 5. 25.
1.
2.
9.
6.
7.
10.
11.
14.
15.
17. 16.
20.
17.
16.
20.
19.
19.
12.
27.
13.
28.
29.
6. 7. 1.
25. 2.
26.
8.
3.
5. 8.
3.
24.
23.
22.
21.
21.
24.
22.
23.
9. 6. 18.
5. 4.
3.
1. Box 120 Top & Back
2. Box 120 Cover
3. Box 120 End Plate Cover
4. Box 120 End Plate with Ears
5. RB10 Idler Head Adapter
6. RB10 Tube Adapter
7. RB10 Bearing Idler
8. Box 120 End Plate w/out Ears
9. Zip Tube Reducer | Long
10. RB10 Booster
11. 80 HD Aluminium Tube
12. 60 STD Aluminium Tube
13. Motor 15Nm
14. 7.2mm Spline
15. F72 HD Weight Bar
16. F72 HD Weight Bar End Cap
17. Wire Guide Ceramic Block
18. RB10 Pre-Tension Idler
19. Skylight Tape Spool
20. Lift Tape
21. Inner Rail Skylight Funnel
22. Zip Inner Rail
23. ‘U’ Mounting Rail
24. Inner Rail Zip Funnel
25. Fabric Brush T Slot Fit
26. SLIM Motor Adapter
27. Motor Head Plate | S60
28. Crown Wheel | S60
29. Drive Wheel Set | S60

BOX 100
BOX 120
SB01-1010-xxxLLL Box Square 100 Back mm [in] 2 GL
SB01-1030-xxxLLL Box Square 100 Top mm [in] 2 GL
SB01-1025-xxxLLL Box Square 100 Cover mm [in] 2 GL
SB02-1001-xxx020 Box 100 - Universal End Plate Set - With Ears - 1 GL
SB02-1001-xxx010 Box 100 - Universal End Plate Set - WithOUT Ears - 1 GL
SB02-1020-xxx020 Box 100 End Plate Cover Set - 2 GL
SB91-0011-050LLL Fabric Brush - T-Slot Fit - 5mm High x 4.8mm Wide mm [in] 2 GL W - 11 [0.43]
SB91-0201-050100 Edge Strip D-Section mm [in] 2 GL W - 115 [4.53]
SB01-1326-xxxLLL Box 120 - Cover, 'SH-33' Square - 5.8mt Length mm [in] 2 GL
SB01-1340-xxxLLL Box 120 - TOP & BACK - 5.8mt Length mm [in] 2 GL
SB02-1201-025020 Box 120 - Universal End Plate Set - With Ears - 1 GL
SB02-1201-025010 Box 120 - Universal End Plate Set - WithOUT Ears - 1 GL
SB02-1220-xxx020 Box 120 'SH33' End Plate Cover - 2 GL
SB91-0011-050LLL Fabric Brush - T-Slot Fit - 5mm High x 4.8mm Wide mm [in] 2 GL W - 11 [0.43]
COMMON
RB10-6400-xxx001 RB10 Idler Head Bracket Adapter & Screws | S60 - 3 GL
SB04-0702-xxxLLL ZIPSCREEN - 'U' Mounting Rail mm [in] 2 GL D - 203 [7.99] D - 243 [9.57]
SB05-1411-050001 Zipscreen | Inner Rail Funnel & Stop Set - 2 GL
SB05-1611-xxx001 Skylight Zipscreen Inner Rail End Cap + Screw - 2 GL
SB04-0701-xxxLLL Zipscreen - Zip Inner Rail mm [in] 2 GL D - 223 [8.78] D - 265 [10.43]
MT01-1145-050001 AUTOMATE | ARC FT 15Nm Motor w/ Adaptor Bracket AU, EU
MT01-1145-06900x AUTOMATE | ARC FT SLIM Motor US
RB56-0701-xxx508 AUTOMATE | S60 Motor Adapter Set - 1 AU, EU
RB56-0711-050509 AUTOMATE | Motor Head Plate | S60 - 1 AU, EU
RB56-0136-050508 AUTOMATE | Crown Wheel S60 - 1 AU, EU
RB56-0105-050518 AUTOMATE | Drive Wheel | S60 - 1 AU, EU
RB56-0721-069518 AUTOMATE | ARC Motor Adapter Set | S60/S80 - 1 US
RB56-0336-050502 AUTOMATE | Crown & Drive Set |S60 - 1 US
MTCLIP-35-45 Motor Drive Clip for 35/45mm Motors - 1 US
Not Supplied Somfy M50 Motor (Round/Star Head) - 1 -
RE01-0604-025000 Somfy M50 Round Head Motor Adaptor & Bracket + Screws - 1 AU, EU
RE01-0601-025000 AUTOMATE | Veue 45mm Motor Bracket Adaptor + Screws - 1 US
RE01-0602-025000 Somfy M50 Round Head Motor Adaptor + Screws - 1 US
RB56-0763-014050 Universal Zamack Adapter with Lock Ring & Screws - 1 GL
RB56-0236-050501 M50 Crown Wheel | 60STD (Somfy Sonesse 50) - 1 GL
RB56-0205-050511 M50 Drive Wheel | 60STD (Somfy Sonesse 50) - 1 GL
RB10-6400-050001 RB10 Idler Head Bracket Adapter & Screws | S60 - 3 GL
RB10-6200-050001 RB10 Bearing Idler - 2 GL
RE15-0111-xxxLLL F72 HD Weight Bar mm [in] 1 GL
RE15-0511-xxx000 F72 HD Weight Bar End Caps - 1 GL
SB91-0001-050580 Bubble Seal Strip mm [in] 1 GL
SB91-0408-001015 7.2mm Spline with 15mm Tail mm [in] 1 GL
SB06-1332-060020 Wire Guide Ceramic Block - 2 GL
RB91-0260-000LLL SYS60 | 60-STD Aluminium Tube | OD 60.0mm mm [in] 1 GL
RB10-6000-050060 RB10 Tube Adapter | 60mm Tube - 1 GL
RB10-6200-050001 RB10 Bearing Idler Head - 2 GL
SS95-6038-050500 Lift Tape, Outdoor, 6.0mm wide x 0.38mm thick, Black GL
AC02-1500-050500 Cord, Braid PET HT Core with Dyneema, 1.5mm GL
SS48-1061-xxx090 SKYLIGHT Tape Spool - 9mm Tape + Fixing Screw | SYS60 - 2 GL
RB91-0260-000LLL SYS60 | 60-STD Aluminium Tube | OD 60.0mm mm [in] GL
RB91-0280-000LLL SYS60 | 80HD Aluminium Tube | OD 80.0mm mm [in] GL W - 121 [4.76]
RB92-0902-001075 9mm ACM Flat Spline - D/S MP-HR TAPE - 75 Lm Roll mm [in] GL
SH91-0135-050200 ZIP / No. 6 Gauge - Double Sided | 200mt Roll (Spline) mm [in] GL W - 82 [3.23]
RB10-6200-050001 RB10 Bearing Idler - 1 GL
RB10-6220-050001 RB10 Pre-Tension Idler (LH) - 1 GL
RB10-6040-050051 RB10 Retro-Fit Booster Extra Heavy (LH) GL
RB10-6040-050161 RB10 Retro-Fit Booster Short (LH) GL
SB11-0813-050360 ZIP - Tube Reducer - Medium (60mm to 45mm) - GL
SB11-0815-050580 ZIP - Tube Reducer - Long (80mm to 60mm) - GL
RB10-6000-050060 RB10 Tube Adapter | S60 - 2 GL
Fabric Width mm [in]
Fabric Drop mm [in]
SH91-0135-050200 ZIP / No. 6 Gauge - Double Sided | 200mt roll mm [in] 1 GL
MT01-1145-050001 AUTOMATE | ARC FT 15Nm Motor w/ Adaptor Bracket mm [in] - AU, EU
Not Supplied Somfy M50 Motors (Round Head / Star Head) mm [in] - -
MT01-1145-06900x AUTOMATE | ARC FT SLIM Motor mm [in] - US W - 61 [2.40]
W - 73 [2.87]
CONTROL
-1
SPOOL / MOTOR TUBE
IDLER
WEIGHT BAR
W - 124 [4.88]
W - 106 [4.17]
W - 82 [3.23]
SEE SPOOL TUBE DEDUCTIONS
mm [in]
Zipscreen - Skylight BOM & DEDUCTIONS
PART NUMBER DESCRIPTION U.O.M QTY REGION
DEDUCTIONS
BOX 100
BOX 120
ZIPSCREEN ATTACHMENT
W - 11 [0.43]
W - 11 [0.43]
BOX OPTIONS
FABRIC / SPRING TUBE
1W - 120 [4.72]
1W - 82 [3.23]
-1
2BOX 100 ONLY
BOX 120 ONLY
W - 82 [3.23]
Shade Drop (D) + 100 [4]
W - 82 [3.23]
1 (D x 2) + W
SPOOL TUBE DEDUCTIONS
FABRIC Not Supplied 1 -
Page. 02 Zipscreen Skylight Assembly Manual | November 2018
2018 ©Copyright All Rights Reserved Rollease Acmeda
BILL OF MATERIALS
SECTION A: | OVERVIEW

FABRIC TUBE WIDTH
PIN
END
SPRING
END
SHADE WIDTH (W)
SPOOL TUBE WIDTH = W -
1 3/4"
46mm
1"
26mm
3/4"
20mm
U MOUNT RAIL
INNER RAIL
FABRIC
END
FABRIC
END
SPRING
END
SPRING
END
2 1/2"
62mm
2 1/2"
62mm
1 5/8"
41mm
1 5/8"
41mm
FABRIC WIDTH = W -
3 1/4"
82
mm
WEIGHT BAR WIDTH = W -
4 7/8"
124mm
SHADE DROP (D)
C
ROLLEASE
ACMEDA
DIMENSIONS
IN "MM"
SCALE:1:10
SIZE:
A3
PROPRIETARY & CONFIDENTIAL
THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF
ROLLEASE ACMEDA. ANY REPRODUCTION IN PART OR WHOLE WITHOUT THE
WRITTEN PERMISSION OF ROLLEASE ACMEDA IS PROHIBITED.
ITEM CODE:
PRODUCT SPECIFICATION SHEET
26 Mar 2018 DRAWN:
www.rolleaseacmeda.com
ITEM DESCRIPTION:
REV.
01 A
Page. 03
Zipscreen Skylight Assembly Manual | November 2018
2018 ©Copyright All Rights Reserved Rollease Acmeda
DEDUCTIONS
SECTION A: | OVERVIEW

1"
25mm
1"
25mm
1/2"
13mm
1/2"
13mm
C
ROLLEASE
ACMEDA
DIMENSIONS
IN "MM"
SCALE:1:2
SIZE:
A3
PROPRIETARY & CONFIDENTIAL
THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF
ROLLEASE ACMEDA. ANY REPRODUCTION IN PART OR WHOLE WITHOUT THE
WRITTEN PERMISSION OF ROLLEASE ACMEDA IS PROHIBITED.
ITEM CODE:
PRODUCT SPECIFICATION SHEET
10 Apr 2018 DRAWN:
www.rolleaseacmeda.com
ITEM DESCRIPTION:
REV.
Page. 04 Zipscreen Skylight Assembly Manual | November 2018
2018 ©Copyright All Rights Reserved Rollease Acmeda
ALUMINIUM PREPARATION
FABRIC PREPARATION
CUT FABRIC TO SIZE
BOX 100 COVER NOTCHING
DRILL 12MM HOLE WHERE MOTOR CABLE IS PLANNED TO EXIT IN BOX
Refer to ‘BOM’ for sizes
SECTION B: | PREPARATION
NOTE: Ensure fabric is square
Cutting tables available through Rollease Acmeda.
Contact [e-mail] for more information

Page. 05
Zipscreen Skylight Assembly Manual | November 2018
2018 ©Copyright All Rights Reserved Rollease Acmeda
WELD SPECIFICATIONS
WELDING TIPS
VISUAL CHECKS
1. Ensure Zip is welded on the back of the fabric
2. Ensure the Zip is welded straight. If the weld is not straight, puckering will occur.
3. Fabric at weld should have a consistent sheen across it
Ensure welding area and fabric is clean and free from dust and dirt. If dust and dirt is evident this will lead to sparking and
burning of the fabric. If sparking does occur, clean the area (with steel wool) prior to continuing to weld.
Welding temperature will vary:
• for different fabrics
• with the ambient temperature
Before welding your fabric undertake weld testing on scrap pieces.
If the temperature / amperage on the welding machine is too low, the weld will not bond the fabric properly, referred to as a ‘cold
weld’
If the temperature / amperage on the welding machine is too high, the fabric will burn.
When using a High Frequency Welding Machine, ensure the welding overlap is at least 50mm. If the overlap is any shorter than
this a ‘cold weld’ may occur at this area.
For fabrics with a higher content of plastic in them, a higher level sheen will be evident
When using a High Frequency Welding Machine and the fabric is overlapped to achieve a quality weld, the level of sheen on the
fabric at this area will be reduced.
To achieve a quality weld, Rollease Acmeda recommend using an Impulse Welding Machine. Ultrasonic, Wedge and Hot Air Welding Machines can be
used at the manufacturer’s discretion.
Dedicated Welding Jig & Impulse Welding Machines available through Rollease Acmeda
SECTION B: | PREPARATION
NOTE: For fabrics with a higher content of plastic in them, a higher level sheen will be evident.
When using a High Frequency Welding Machine and the fabric is overlapped to achieve a quality weld, the level of sheen on fabric
at this area will be reduced. This does not indicate a bad weld.
FRONT
BACK

35mm (1 ⁄”)
57mm
(2 ⁄”)
30mm
(1 ⁄”)
16mm (5⁄8”)
23mm
(7⁄8”)
Page. 06 Zipscreen Skylight Assembly Manual | November 2018
2018 ©Copyright All Rights Reserved Rollease Acmeda
FABRIC SPECIFICATIONS
WELD ZIP TO BOTH SIDES OF FABRIC
CUT OUT SPECIFIED SECTIONS OF FABRIC ACCORDING TO SHADE SPECIFICATIONS
WELD ZIP/SPLINE TO TOP OF FABRIC & SPLINE/POCKET TO BOTTOM
SECTION B: | PREPARATION
NOTE: Melt zip at either end to prevent fraying
NOTE: Trim zip/splines to cutout size
TUBE/TOP WEIGHT BAR/BOTTOM

Page. 07
Zipscreen Skylight Assembly Manual | November 2018
2018 ©Copyright All Rights Reserved Rollease Acmeda
SPRING/FABRIC BOX ASSEMBLY
STEP 1. ATTACH IDLER ADAPTER TO END PLATE
STEP 2. ATTACH END PLATE ASSEMBLY TO BOX BACK (& BOX TOP FOR BOX 100)
STEP 3. SWING BOX COVER ON & SNAP ON END PLATE COVERS
SECTION C: | ASSEMBLY
NOTE: Use end plates with ears
NOTE: If cover wont snap in bend snap feature on cover extrusion where it meets the end plate tabs
CORRECT ORIENTATION

Page. 08 Zipscreen Skylight Assembly Manual | November 2018
2018 ©Copyright All Rights Reserved Rollease Acmeda
MOTOR/SPOOL BOX ASSEMBLY
STEP 1. ATTACH IDLER ADAPTER TO END PLATE
STEP 2. ATTACH MOTOR BRACKET TO END PLATE
STEP 3. ATTACH END PLATE ASSEMBLY TO
BOX BACK (& ‘BOX TOP’ FOR BOX100)
STEP 4. SWING BOX COVER ON & SNAP ON
END PLATE COVERS
SECTION C: | ASSEMBLY
NOTE: Use end plates with ears
NOTE: If cover wont snap in bend snap feature on cover
extrusion where it meets the end plate tabs
CORRECT ORIENTATION
US
AU/EU

Page. 09
Zipscreen Skylight Assembly Manual | November 2018
2018 ©Copyright All Rights Reserved Rollease Acmeda
FABRIC TUBE ASSEMBLY
STEP 1. SLIDE FABRIC  ZIP/SPLINE INTO TUBE
STEP 3. ASSEMBLE IDLER SIDE COMPONENTS
STEP 4. INSERT IDLER ASSEMBLIES INTO TUBE
STEP 2. ASSEMBLE BOOSTER COMPONENTS, PRESS SPLIT PIN TO CONNECT IDLER TO
BOOSTER
SECTION C: | ASSEMBLY

Page. 10 Zipscreen Skylight Assembly Manual | November 2018
2018 ©Copyright All Rights Reserved Rollease Acmeda
FABRIC TUBE ASSEMBLY
STEP 1. SLIDE WEIGHT BAR OVER TAIL SPLINE
STEP 2. RUN RIBBON THROUGH END CAPS AND WEIGHT BAR, THEN ASSEMBLE
SECTION C: | ASSEMBLY
NOTE: If bubble seal is required slide into weight bar as shown
a) Thread ribbon through end caps
and weight bar
b) Insert ceramic block into end cap
in orientation shown
c) Fix end caps onto weight bar,
ensure ribbon is not twisted
NOTE: Neatly wrap up ribbon and tie up to avoid damage and tangles

Page. 11
Zipscreen Skylight Assembly Manual | November 2018
2018 ©Copyright All Rights Reserved Rollease Acmeda
MOTOR/SPOOL TUBE ASSEMBLY
STEP 1. ATTACH MOTOR HEAD PLATE TO MOTOR AS REQUIRED
STEP 2. ASSEMBLE MOTOR COMPONENTS, CROWN & DRIVE
STEP 3. ASSEMBLE MOTOR ASSEMBLY, SPOOLS & IDLER
SECTION C: | ASSEMBLY
US AU/EU
*No assembly required at this stage

Page. 12 Zipscreen Skylight Assembly Manual | November 2018
2018 ©Copyright All Rights Reserved Rollease Acmeda
SIDE CHANNELS
STEP 1. INSERT AND FIX FUNNELS INTO INNER RAILS
STEP 2. INSERT AND FIX BOTTOM CAP INTO INNER RAILS
SECTION C: | ASSEMBLY
NOTE: Pre-drill holes in the extrusion prior to assembly

1.
2.
3.
4.
5.
6.
Page. 13
Zipscreen Skylight Assembly Manual | November 2018
2018 ©Copyright All Rights Reserved Rollease Acmeda
PREPARE & PACK ASSEMBLED PARTS
1. Spring/Fabric Box
2. Motor/Spool Box
3. Spring/Fabric Tube
4. Motor/Spool Tube
5. U Channel
6. Inner Rails w/ Funnel End Caps
SECTION D: | INSTALLATION PREPARATION