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  9. Roper Rhodes TR9005 User manual

Roper Rhodes TR9005 User manual

When installing the frame into a WC furniture unit, some struts may need to be removed. Always check before cutting that
the unit integrity will not be compromised. Units can be screwed to adjoining units in a run where possible to add further
strength.
Front struts in a WC furniture unit will cause the frame to be spaced away from the main WC facing fascia of a WC unit.
This will create a void which will need to be filled (between the frame and the back of the main fascia) to stop the main
fascia bowing in when the WC is in use.
You may need to remove the feet in a fitted furniture WC Unit to facilitate room for the frame. The unit can be wall hung
instead.
Any back rails in a WC Unit must be removed or repositioned to the back of the unit if they are not already. Frame brackets
must screw directly into a solid wall. Screwing into a rail or strut that is not secured up against a solid wall will not prove
strong enough when the frame is in use.
Wall plugs supplied are ONLY suitable for solid stone/brick walls. They are not suitable for use in aerated blocks or similar.
If fixing to a stud wall, sufficient extra internal reinforcements must be made to the wall. Screws must locate into suitably
reinforced studs and noggins.
Take care using power tools – The use of a residual current device (RCD) is recommended. Beware of hidden cables or
pipes when drilling.
This product can be dangerous if installed incorrectly. This product must be installed by a qualified plumber or installer. It
is the installer’s responsibility to check that the fixings are suitable for the installation in hand.
Cistern fittings are suitable for Water pressure: 0.2 - 10 bar. Do not add caustic chemical substances (eg containing
chlorine compounds or similar) into the cistern. These can damage the valve components and cause failure.
Before starting to enclose the frame, the system must be first tested for leaks before 2nd fix commences. Using the help
of a second person to hold the pan in place on the frame, turn on the water supply and flush the pan to check for leaks.
general care & safety
using the frame in a furniture unit 820mm wall hung frame
fitting instructions
Square flanged
elbow fitting F 1/2"
Fill valve
Stop valve
Cistern plate
Protective case
Flush valve
Frame
Wall Bracket x4
Fixing Bolts, Washers and Plugs x 4
8x M8 x 25mm
Bolts & Washers
(Secure brackets /
plates to frame)
Flat Plate x2
Floor fixing screws x 2
Pan Connector kit
Flexible pipe
Inlet pipe
Waste pipe kit
Adjustable foot x2
110mm waste adaptor
Inlet pipe bung
Waste pipe bung
Flexible
sheath(x2)
Air hose pipe
Please read completely first before commencing.
Please retain for future reference.
This product must be installed by a qualified fitter or plumber in accordance with and meet the requirements of
the Water Supply (Water Fittings) Regulations 1999 and Scottish Byelaws 2004
exploded diagram
15
EN 14055:2010 &
EN 14124: 2004
Load Tested to EN 997: 400KG 1
TR9005
V4.PL.13.08.18015
adjustments & maintenance
The water level in the cistern can be adjusted by turning the adjustment controls with a screwdriver - clockwise
will increase the water level, anti-clockwise will lower the water level.
The fill valve can be removed and cleaned if the water filling slows down or doesn’t
stop. The images above show how the valve can be disassembled and cleaned.
The flush valve can be adjusted to increase or decrease the amount of water
used during each flush. It is factory set for 6L full flush & 3L reduced flush.
6L
-
+
Twist anti clockwise
and remove through the
protective case
To allow space for the installation of the waste pipe allow at least 170mm of space between the wall and the wall
hung frame.
The waste pipe can be installed easily by opening up the fixing collar and positioning the lip of the waste pipe inside
the collar. The collar should then be clipped closed to secure the waste pipe in place before it is connected to the
toilet pan.
(Wall Hung Frame dimensions - Top mounted flush plate shown)
installation of waste pipe
210
200
170mm 170mm
812
500
35
180
230
100
Ø110/Ø90
170-215
95/115
20~100
74
2
170 min
7
Flush plate cut out
TR9005
Assemble the brackets to the
frame as shown, using 8x 25mm
hex head bolts & washers.
The height of the frame and
distance from the wall can be
adjusted manually with the bolts
found on the top fixing bracket
and the legs of the frame. Loosen-
ing the bolts will allow the frame to
be adjusted accordingly. Use a
spirit level to ensure the frame is
level. Re-tighten the bolts to
secure the frame into its new
position.
Using the dimensional drawing
above as a guide, mark and drill
holes in the appropriate places
using a 10mm masonry drill bit. If
the frame has been adjusted,
mark off the new hole positions
accordingly. Use a piece of
masking tape to prevent the drill
from wandering.
Using the wall fixings provided,
secure the frame to the wall.
Ensure that the fixings supplied
are suitable for the installation in
hand. If in doubt consult an
expert.
1. Using a craft knife, cut the protective casing so that it is flush with the wall.
2. Screw the plastic fixing arms supplied with the flush plate into the protective casing. A quarter turn should
secure the arms in place.
3. Fix the flush plate mounting bracket to the fixing arms using a screwdriver as shown.
4. Take out the hoses so that they can be accessed for fitting the flush controls.
5. Connect the hoses, making sure that the blue hose is connected to the half flush connector as shown.
6. Locate the right side of the flush plate onto the mounting bracket and push to the left to locate.
installation of flush plate installation of wall hung frame
10
460
350
780
75~95
240
336
1.
4. 5. 6.
2. 3.
tip
Take care using power tools – The
use of a residual current device
(RCD) is recommended.
Beware of hidden cables or
pipes when drilling.
3
6
The isolation valve should come pre-assembled with the cistern. If the valve needs replacing, the above
instructions show the correct installation procedure.
Important: Flush out all impurities in the system prior to connection. Before building the final cladding, install
the pan, turn on the water supply and fill the pan. Check tightness of supply and drain connections. Close
the isolation valve and drain the cistern and pan, then remove the pan. Connect the water supply to the cistern
using an approved double check valve to fluid category 3.
Top Mounting Front Mounting
Before the partition wall is installed around the wall hung frame, the plastic protective casing needs to be
screwed onto the cistern in the desired position to ensure that the push plate or flush button can be installed
later. Ensure that there is minimum of a 3mm gap between the protective casing cover and the aperture in
the partition wall (or furniture fascia).
Install the bungs in the waste and flush pipes to protect them during any building work. Similarly, the threaded
rods on which the toilet pan will be hung should be installed at a distance corresponding to the width of the pan
fixing holes. When screwed into place, the flexible sheaths should be put on the rods for protection.
installation of isolation valve
installation of protective casing
PTFE
4
Once the partition or furniture is assembled and complete, the pan can be fitted.
Push the trimmed pipes into position as shown and check that they are secure. Remove the protective
flexible sheaths from the threaded rods. Position the pan taking care that the connecting pipes are well
aligned to prevent leaks. Use a spirit level to make sure the pan is level and then fix to the rods with the
supplied fixings in the order shown above. If the pan has concealed fixings, use the hardware supplied by
the pan manufacturer when connecting the pan to the rods.
installation of wall hung pan
X
Y
X + 6mm
Y+3 mm
123
45
1. White Collar
2. Rubber Bush
3. Metal Washer
4. Nut
5. Plastic Cover
5
5. It is ESSENTIAL that the extra distance is added to cut away extra material. Take care to cut straight
otherwise leaks will occur.
6. Once cut, add a chamfer to the end of the pipe to ensure that it can be easily located inside the
pipework in the wall hung frame. Using a suitable lubricant (not supplied), locate the waste pipe into the
frame.
Inlet Pipe
Waste Pipe
1. Place the inlet and waste pipe into the frame and place a mark that corresponds to the finished surface
of the wall.
2. Then place both pipes onto the back of the pan and using a straight edge, place a mark that
corresponds to the back face of the pan
3. The distance between these two marks corresponds to the amount of pipe that needs to be cut off to
enable the pan to fit snugly against the finished wall surface.
4. BEFORE cutting the pipes, add a further 6mm to the amount to be cut off on the inlet pipe.
Add a further 3mm to the amount to be cut off the waste pipe.
Check out our full range of Bathroom Suites
Bathroom Suites By Range
Cloakroom Suites
Toilets
Bathroom Sinks / Wash Basins
Bidets
Baths
Wide variety of toilets
Close Coupled Toilets
Wall Hung Toilets
Back To Wall Toilets
Furniture unit toilets
Huge Selection of Baths
Acrylic Baths
Steel Baths
Shower baths
Freestanding baths
Small baths
Corner baths
Whirlpool baths
Don’t forget the important bathroom suite extras
Bath panels
Toilet seats

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