Ropox 4Single Series User manual

4Single Battery
User manual
Installation instructions
This manual must always accompany the product
PDF 6277 / Rev 003

Page 2
Table of Contents
Table of Contents ................................................................................................................................... 1
1Introduction ................................................................................................................................... 3
2Technical data ................................................................................................................................ 4
3List of components.......................................................................................................................... 6
4Mounting instructions..................................................................................................................... 7
5Instructions .................................................................................................................................... 8
5.1 Function test.............................................................................................................................................. 8
6Safety............................................................................................................................................. 9
7Maintenance ................................................................................................................................ 11
7.1 Service forms, operation and maintenance...............................................................................................12
7.2 Fault finding..............................................................................................................................................13
7.3 Waste disposal..........................................................................................................................................13
7.4 PACKAGING AND TRANSPORT ..................................................................................................................13
7.4.1 Packaging .........................................................................................................................................13
7.4.2 Transport..........................................................................................................................................14
8Complaints ................................................................................................................................... 15

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1 Introduction
Product: 4Single Battery Pack
Manufacturer: Ropox, DK-4700 Næstved, Tel. [phone]
Area of application: The 4Single Battery Pack is an extra pack for the 4Single
electric multifunction table. This replacement kit allows the
table to be made even more flexible and easy to transport.
The battery pack is available in two versions, so that the
table’s height adjustment function is just right for the desired
purpose. One provides the facility for rapid movement, while
the other allows for a far heavier loading of the table during
lifting.
The unit must be used indoors in temperature and humidity
conditions in the home as described in section 2. The 4Single
table and the battery pack are not designed for use in damp
rooms.
Users of this product are obliged to observe these instructions. It is extremely
important that the instructions have been read and understood before the product
is used, as correct use, operation and inspection are crucial for effective, safe
functionality.
The control box has an IP20 tightness class and must always be
located in accordance with heavy current regulations or
equivalent national or international standards.
This manual must be read and understood before use.
This product is electrically height-adjustable and therefore poses
a risk of crushing. Any operation must be carried out by or under
the supervision of an adult who has read and understood the
importance of section “Safe operation”

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2 Technical data
Product number 4Single Battery Pack (rapid) 50-47025
4Single Battery Pack (heavy load) 50-47026
Materials Steel and misc. plastic parts
Surface treatment Powder coating: st. CWS 81283 RAL 7021 mat
Power supply 220-240V AC / 2A / 50-60Hz
Battery Output voltage: 25.2V DC; Output current limit: 8A
Input voltage: 5V DC; Input current limit: 2.4A
Intermittence Max. 10% = 2 min. active/18 min. pause
Operational capacity Number of lifts when fully loaded: 30-40 times.
Max. load 150 kg evenly distributed over whole frame
Heavy load 250 kg evenly distributed over whole frame (optional extra)
Temperature 5-45°C
Humidity 5-85% (non-condensing)
Charging the battery
By pressing the battery status button, the charging status is displayed. 1-4 LEDs will
light up where 4 bars are fully charged. When battery charging is required, the
battery (when activating operation or pressing battery status) will beep twice for 5
seconds and charging should be performed.
If no battery status is specified, the battery must be fully charged (10 hours)

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Battery status:
Battery status button is pressed. LED bar lights up for 3 seconds:
• 100 - 76%: 4 LEDs on
• 75 - 51%: 3 LEDs on
• 50 - 26%: 2 LEDs on
• 25 - 11%: 1 LED on
• 10 - 0%: 1 LED flashes
The USB charger shall have following characteristics:
• Output: 5V DC / 2.4A
We recommend a Qoltec charger with 2.4 Amp/12 Watts
(Included)
The battery must be charged approx. once every 14 days depending on the individual operating conditions
(load on the table, frequency of use) It can be charged directly in its operating position during use or
detached from the docking station. The current battery status is displayed during charging. When all 4 LEDs
are on, the battery is fully charged.
Battery status button
There will still be capacity left in the battery when the acoustic
indicator appears, but the battery life is optimized when
charging is done in continuation of this.

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3 List of components
96000545
Control box
1 pc.
96000591
Battery
1 pc.
96000820
Charger
1 pc.
97701-850
Mount for control box and
battery
1 set
95091012
Screw ø4.8 x 13
6 pcs
30-67840
Control, small surface (6 x 3 cm)
1 pc.
96000557
Adapter cable
2 pc.

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4 Mounting instructions
Attach the cables supplied and the existing cables (to motors, anti-crushing strips
and control) as shown in the diagram below.
Installation must always be carried out by competent personnel.
2
4
1
3

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Proceed as follows to insert the LOGICcell into the Docking Bay:
Press the Battery Status Button to switch on the LOGICcell - The buzzer will sound
once for 0.5 sec. - The LOGICcell is connected to the Control Unit
5 Instructions
5.1 Function test
Once the control has been replaced and before the unit is used, you must always
perform a full test of all of the table’s functions. The same function test must then
always be performed at least once a year by competent personnel:
BATTERY
CONTROL BOX
Safety strip
Anti-crushing
strip
Controlbox
Battery
Motor cable
Motor cable
Control

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5.1.1 Before testing the battery:
1. Check that the installation instructions have been followed.
2. Check that all bolt connections are securely tightened.
3. Check that all cables have been connected correctly and that the plugs have
been pushed in completely.
4. There must be no load on the table.
5. There must not be any objects or the like that might prevent the table from
moving within the height setting range.
5.1.2 Now switch on the battery:
6. Press the DOWN button and lower the table to the lowest position. Press the
DOWN button once more and hold it down for an additional 5 seconds to
reset the control box. Check that the movement takes place in an even,
controlled way.
7. Now press the UP button and raise the table to the highest position, and
make sure that this takes place in an even, controlled way.
8. If anti-crushing strips are attached beneath the table top, these must be
tested.
Press the DOWN button and allow the table to move 2-5 cm while enabling
the anti-crushing strip at the same time. The table will now stop its downward
movement, move 1-2 cm upwards and stop.
Once all the above items have been checked, you can use the table.
See section 9, “Safe operation”.
6 Safety
•The 4Single Battery Pack may only be used by people who have read and
understood these instructions.
For optimal use of the battery pack’s functions and to avoid accidents,
it is important to act in accordance with these basic recommendations.

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•The table must not be operated if any fault or damage has occurred.
•Do not overload the table and make sure that the load distribution is correct.
•Tables with a battery pack may not be used in an explosive environment.
•The frame must be free of any load in connection with inspections, service or
repairs.
•When installing electricity and water, the national authorities’ guidelines must
be observed.
•Any modification that might affect the function or structure of the table and
the battery pack is not permitted.
•Installation, service and repairs may only be performed by personnel with the
appropriate competence.
•If the battery pack is not installed in accordance with the installation
instructions, any right to make a claim under warranty may be revoked.
•Only Ropox’s original spare parts may be used when replacing parts. If other
spare parts are used, any right to make a claim under warranty may be
revoked.
•The aforementioned operating time/intermittence may not be exceeded.

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7 Maintenance
For safety and operational reasons, we recommend an annual inspection of the
frame:
•Check that all bolt connections are securely tightened.
•Check that the table can move freely and without restriction from the lowest
position to the highest position without any problems.
•Resetting the frame: Press the DOWN button and lower the frame to the
lowest position. Press the DOWN button once more and hold it down for an
additional 5 seconds to reset the control box. Check that the movement takes
place in an even, controlled way.
•Check that all leads are correctly fitted and are undamaged.
Fill in the service form after each inspection. See section 7.1.
Only Ropox’s original spare parts may be used when replacing parts. If other spare
parts are used, any right to make a claim under warranty may be lost.
CAUTION
Under no circumstances must the battery be connected to mains
power (i.e. for recharging) while the table is being cleaned and
electrical components must not be washed with water.

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7.1 Service forms, operation and maintenance
Service and maintenance Serial no.
Date:
Signature:
Comments:
Service and maintenance Serial no.
Date:
Signature:
Comments:
Service and maintenance Serial no.
Date:
Signature:
Comments:
Service and maintenance Serial no.
Date:
Signature:
Comments:
Service and maintenance Serial no.
Date:
Signature:
Comments:
Service and maintenance Serial no.
Date:
Signature:
Comments:

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7.2 Fault finding
Faults
Possible solutions
The height of the frame
cannot be adjusted (feels
difficult to adjust)
•Check that the battery is charged. If the battery
level is so low that it is recommended that you
recharge it, a warning sound will beep for 3
seconds.
•Check leads and plug connections between the
control box and motors.
•Check leads and plug connections between the
control box and control button.
•If anti-crushing strips are connected, check that
they are not enabled.
The frame does not
move smoothly
•If the frame does not move smoothly, you must
reset it. See section, “Maintenance”.
7.3 Waste disposal
Used equipment must be disposed of in accordance with national legislation. We
recommend that the product be dismantled as far as possible so that as much as
possible can be reused. Examples of groups into which this product can be sorted:
metals, plastic, electrical components, batteries and parts for destruction.
7.4 PACKAGING AND TRANSPORT
The battery must be packaged and transported according to the current regulations
for lithium ion batteries. These are also applicable when the product is re-packaged
in case of a return delivery.
7.4.1 Packaging
The packaging must be labelled with a UN3480 lithium ion battery label as shown on
the left. If packed with other components, the LOGICcell must remain in its primary
packaging. In this scenario, the battery label must be placed on the external
packaging.

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7.4.2 Transport
Regulations for transporting lithium-ion batteries are set for road transport (ADR),
air transport (IATA) and sea transport (IMDG). The Battery Pack must be handled
with care to minimize the risk of malfunction, damage and injuries. IATA rules as of
April 2016 states that lithium batteries may only be charged to a max. 30% if they
are to be transported by air (passenger and freight aircraft).

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8 Complaints
All inquiries concerning complaints must be directed to the distributor representing
Ropox on the market in question.
Cf. Ropox General Terms of Sale and Delivery.
Ropox A/S
Ringstedgade 221
DK –4700 Naestved
Tel.: [phone] Fax.: [phone]
E-mail: [email protected]
www.ropox.dk