Rosco PF-1000 User manual

PF-1000
FOG MACHINE
Operating Instructions
Rosco Laboratories, Inc.
52 Harbor View Avenue, Stamford, CT 06902, USA
(800) ROSCONY, [phone], Fax: [phone]
email: [email protected]

PAGE 1 ROSCO PF-1000 FOG MACHINE www.rosco.com
ROSCO PF-1000 FOG MACHINE
Operation Manual
TABLE OF CONTENTS
INTRODUCTION...........................................................................................................…1
IMPORTANT SAFEGUARDS...........................................................................................2
HOW THE MACHINE WORKS........................................................................................3
COMPONENTS..................................................................................................................4
SET-UP INSTRUCTIONS..................................................................................................4
OPERATING INSTRUCTIONS.........................................................................................5
DO'S AND DON'TS............................................................................................................7
MAINTENANCE................................................................................................................8
FOG DISTRIBUTION........................................................................................................8
OFFICES.............................................................................................................................9
STORAGE AND SHIPMENT..........................................................................................10
LIMITED WARRANTY...................................................................................................10
TECHNICAL SPECIFICATIONS....................................................................................11
OPTIONAL ACCESSORIES............................................................................................11
INTRODUCTION
This manual offers a detailed explanation of the operation of the ROSCO PF-1000 Fog
Machine. To assure efficient and safe operation, please take a few minutes to read this
material.
The ROSCO PF-1000 Fog Machine is a thermal aerosol generator designed for low fog
output. It is part of a system, the other basic component being the full line of Rosco fog fluids,
and they should always be used together. These unique fluid formulations are safe when used
according to instructions. They are water-based and contain no petroleum distillate. The
operating temperature, pump pressure, and output nozzle orifice of the machine have beeen
specifically set to maximize aerosolization of the Rosco fog fluids. When used properly, the
system should operate for many years.

PAGE 2 ROSCO PF-1000 FOG MACHINE www.rosco.com
IMPORTANT SAFEGUARDS
READ AND UNDERSTAND THESE SAFETY PRECAUTIONS BEFORE OPERATING
THE MACHINE. FAILURE TO PROPERLY FOLLOW THESE PRECAUTIONS MAY
LEAD TO A FIRE, EXPLOSION, OR ELECTRICAL SHOCK.
FOG FLUID HEALTH CAUTION: VAPOR FROM THIS FLUID, LIKE ANY OTHER
COMMON MATERIAL IN A VAPORIZED STATE, MAY BE IRRITATING TO OR
CAUSE ALLERGIC SYMPTOMS IN SOME PERSONS WITH ALLERGENIC
SENSITIVITY. DO NOT EXPOSE AT CLOSE RANGE TO KNOWN ASTHMATICS.
1. This machine uses electrical power at common commercially available voltages. When
directly contacted, such voltages are hazardous to human life. All precautions commonly
applicable to the use of electric power generally are applicable to the use of this machine.
This machine is designed to operate from three-wire power systems where one of the wires is
a safety ground. DO NOT disconnect the safety ground or use extension cords or "cheater"
plugs to connect this machine to a two-wire system. Operation without a safety ground may
result in a hazardous electrical shock.
2. Check the current and voltage rating of your machine. Extension cords must be properly
sized and rated for voltage, current and length. Check your local electrical code for the correct
gauge extension cord. If an extension cord shows signs of wear or gets warm to the touch,
discontinue its use and obtain a cord with a higher current rating. Improper extension cords
are not only hazardous, but may result in poor machine performance due to excessive voltage
drop.
3. Never use any machine that shows signs of improper use. Even slight damage may be an
indication of a major problem. If the machine looks questionable, use it only under strict
observation. If the machine shows any unusual behavior, disconnect machine immediately
from power and send machine to a Service Center for repair.
4. Do not operate the machine in a tightly confined space where the ambient temperature
might exceed 40°C. A continuous flow of air is required to maintain temperature within the
machine housing. Sensitive electronic components deteriorate rapidly under high heat
conditions. Operation of the machine in an enclosure of less than ten cubic feet (one cubic
meter) is dangerous, and automatically voids the warranty.
Enclosing any heating device so it is invisible to the operator creates a potential fire
hazard, no matter what the ambient tempearture of the enclosure. To do so with any
high-amperage device is to assume substantial risk. Rosco strongly recommends against
it.
5. In any facility, the fog concentration should be controlled. The fog should never mask
emergency exits, safety signs, staircases or other safety constructions.
6. After long use, or if the machine is not properly set, some liquid droplets or wet area may
appear in front of the machine’s outlet. This liquid should be wiped up to prevent a condition
where someone might slip and fall.

PAGE 3 ROSCO PF-1000 FOG MACHINE www.rosco.com
7. Machines are designed for continuous use over an 8-hour day, but to protect components, it
is wise to turn off the machine when it is not in use. In permanent installations, it is advisable
to equip the circuit with a night cut-off device.
8. During the warm-up phase and during operations, people should not stand within one meter
of the front of the machine. Flammable material like paper, fabric, etc., should never be
placed directly on or around this equipment, or any other electrical device with a heating
element.
9. The fog should be blown into an open space and should not be directed at people or
objects. Never blow fog on hot surfaces, into glowing heating elements or into open flames.
The normally non-flammable and non-toxic haze could react on very hot surfaces and be
burnt or decomposed.
10. Unauthorized repair or alteration of any safety devices can lead to improper operation and
accidents. Repairs should be performed only by an authorized Service Center.
WARNING: USE OF ANY FLUID OTHER THAN ROSCO FOG FLUIDS OR
MODIFICATION OR ATTEMPTED UNAUTHORIZED REPAIR OF THE ROSCO
PF-1000 WILL IMMEDIATELY INVALIDATE THE WARRANTY.
HOW THE MACHINE WORKS
When the heat exchanger has reached proper operating temperature, the operator switches
power to the siphoning pump, which draws the fog fluid from an external reservoir and sends
it up a tube into the heat exchanger. The fluid is rapidly heated and vaporized. The vaporized
fluid is then discharged through the nozzle into the atmosphere where, upon mixing with the
cooler air, it turns into an aerosol consisting of millions of fine particles.
NOTE: The terms “fog” and “smoke” are used interchangeable. However the ROSCO PF-
1000 does not produce smoke, but a mist or aerosol.

PAGE 4 ROSCO PF-1000 FOG MACHINE www.rosco.com
COMPONENTS
Control Module (120 volt or 240 volt)
Head Assembly (120 volt or 240 volt)
Power Cord
15’ (5.47m) Head Cable
15’ (5.47m) 1/8” Nylon Tube (Quantity 2)
Fluid Assembly
Air Input Assembly
Air Input Fitting (for Head Assembly)
7-pin Male XLR Connector
WARNING: COMPONENTS OF DIFFERENT VOLTAGES ARE NOT
INTERCHANGEABLE. MAKE SURE THAT ALL ELECTRICAL COMPONENTS
ARE RATED AT THE SAME VOLTAGE.
SET-UP INSTRUCTIONS
1. HEAD ASSEMBLY CONNECTION
Connect the Control Module to the Head Assembly using the 15’ Head Cable. The connection
is a screw type Amp connector. NOTE: Be sure that the connection is fully seated and
screwed in place. Next take one of the Nylon Tubes and push one end into the fitting on the
rear of the Head Assembly and the other into the small fitting on the Control Module. To
engage the tube properly, push the tube into the fitting until there is some resistance. Push
against the resistance until fully seated. NOTE: Do not push the tube too hard as it might
become damaged.
2. POWER HOOK-UP
Plug one end of the power cord into the dedicated socket located on the rear of the machine
and the other end into a socket rated at the proper voltage and amperage. The machine
requires a dedicated power circuit.
3. FLUID CONNECTION
Push the ¼” Tubing onto the metal quick disconnect. The push the metal quick disconnect
into the fitting on the Control Module until the tab snaps into place and the fitting is firmly
seated. Place the other end of the tube into a bottle of one the Rosco fog fluids.
4. AIR INPUT (Optional)
The PF-1000 comes with an Air Input Kit which can be used for fog effects or, more
importantly, to clean the machine using compressed air. To install the Air Input Kit, remove
the small brass screw plug on the back of the Head Assembly. Screw the brass Air Input
Fitting into the hole where the plug was located. Insert one end of the 1/8” Nylon Tube into
the Air Input Fitting by simply pushing until there is some resistance. Do not push too hard.
Insert the other end of the tube into the Air Input Assembly. Connect one end of the 2-pin
cable provided into the 2-pin connector on the back of the Head Assembly and the other end
to the 2-pin receptacle at the Air Input Assembly. Attach compressed air to regulator on the
Air Input Assembly using a ¼” industrial connector.

PAGE 5 ROSCO PF-1000 FOG MACHINE www.rosco.com
OPERATING INSTRUCTIONS
1. POWER
Open the Control Module. Turn the POWER switch on. The red HEATING light will be lit.
2. WARM UP
In approximately three (3) minutes, the Heater Assembly should reach minimum operating
temperature and the green READY light will turn on. For maximum efficiency, wait until the
red HEATING light is off before applying fluid to the machine.
3. PRODUCING FOG
To operate the machine directly from the Control Module switch the LOCAL/REMOTE
switch to the LOCAL position. The amber LOCAL light will illuminate. Turn the FOG switch
to the ON position. To vary the fog volume turn the VOLUME CONTROL knob until the
desired output is achieved. NOTE: The first time that the machine is used (or after it has run
out of fluid) the 15’ fluid tube may be empty and it will take a some time to fill it with fluid.
4. REMOTE CONTROL OPTIONS
The PF-1000 has a variety of remote control options including show control. To use any of
the remote control options, the LOCAL/REMOTE switch must be moved to the REMOTE
position. NOTE: The PF-1000 does not have a remote control included, but any of the
following can be ordered from a Rosco dealer.
Standard Remote: The PF-1000 can be used with a Standard Remote Control
(#217116001070). This remote will allow the machine to make fog and control the fog output.
Super Remote: In addition to fog volume control, the Super Remote Control
(#200516500000) has timers to allow the PF-1000 to cycle the fog on and off.
DMX Interface: The DMX Interface (#200516800000) allows the PF-1000 to operate from a
control console that uses a standard USITT DMX signal.
Show Control: Carefully wire the enclosed 7-Pin Male XLR Connector using the following
pin configuration. The minimum connections are pins 1 & 6 and pins 4 & 5. The internal
voltage is nominally 24VDC, but can vary. NOTE: If an external 24VDC is desired, eliminate
pin 1. However it is important that the external power supply match the internal DC voltage.
PIN DESIGNATION
1. 24V + (positive)
2. 24V + (positive) return to air solenoid (see below)
3. Ready Light Signal
4. Volume Control signal out
5. Volume Control signal return
6. 24V + (positive) return to pump
7. 24V – (negative)

PAGE 6 ROSCO PF-1000 FOG MACHINE www.rosco.com
5. AIR INPUT KIT (Optional)
To operate the air solenoid locally, push the SOLENOID button in the Control Module. To
opearte the air solenoid remotely, connect a switch through the supplied 7-Pin Male XLR
Connector using pins 2& 7.

PAGE 7 ROSCO PF-1000 FOG MACHINE www.rosco.com
DO'S & DON'TS
DO Read the entire manual before operating the machine and pay particular
attention to all CAUTIONS AND WARNINGS.
DO Use ONLY Rosco manufactured fog fluids.
DO Use an extension cord which is properly rated for voltage, current and length
and which is free from nicks or other signs of wear.
DO Before each operating period, check to see that the machine is clean and free of
foreign objects.
DO Test first for dry fog.Turn the FOG switch on. Place a piece of cardboard or
paper 50 cm in front of the machine. If the surface is at all wet return the
machine to your dealer for servicing.
DO Ensure that the machine is adequately ventilated.
DO Use proper caution when handling hot surfaces
DO Use the minimum amount of fog required to achieve the desired effect.
DO NOT Use the machine near a person who has asthma or similar inhalation disorder.
DO NOT Use any foreign substances in the machine.
DO NOT Use a machine that is damaged or operating improperly in any way.
DO NOT Use a machine that leaks fluid from the housing.
DO NOT Leave the machine switched on for prolonged periods without producing fog.
DO NOT Enclose the machine.
DO NOT Install the machine in such a fashion that the operator cannot see the whole
machine including indicator lights.
DO NOT Touch the shielded nozzle of the machine. Allow sufficient cooling time after
operation before attempting to perform maintenance.
DO NOT Direct the fog continuously against the same spot. This may eventually cause
fluid to recondense on walls, furniture, sets, etc.
READ THE COMPLETE MANUAL TO INSURE SAFE OPERATION.

PAGE 8 ROSCO PF-1000 FOG MACHINE www.rosco.com
MAINTENANCE
1. The main fuse of the ROSCO PF-1000 Fog Machine is located in the Control Module.
NOTE: Be sure to check the specifications when replacing any fuses.
WARNING: DISCONNECT THE ROSCO PF-1000 FROM POWER BEFORE
CHECKING OR REPLACING THE FUSE. FAILURE TO DO SO COULD BE
HAZARDOUS AND RESULT IN AN ELECTRICAL SHOCK.
2. After every operation, compressed air should be run through the Heater Assembly to clean
out the heat exchanger. CAUTION: Only run compressed air when the machine is on and
the green READY ligtht is on.
3. After every operation, only after the machine has cooled, it should be wiped with a clean
damp cloth or paper towel. This practice prevents the build up of dirt and dust which may
enter the machine and damage sensitive internal components. Do not use solvents for
cleaning. Soap and water are effective.
4. Before and after the machine is stored for an extended period, the machine should be
properly cleaned. The best method for cleaning is using distilled or de-ionized water. To flush
the machine, turn it on and, when ready to use, put the fluid pick-up tube into a container of
distilled or de-ionized water. Run the water through the machine and flush for three minutes.
The tube should be removed from the water and the machine run until nothing comes out of
the nozzle. The machine should be immediately turned off.
5. During use, operation of all switches and indicator lights should be monitored. Lights that
blink or flicker when they should be on or off, for example, are an indication of problems in
the machine's circuitry.
FOG DISTRIBUTION
The fog distribution in an enclosed area depends on air flow and temperature. Natural air
movement, air conditioning and other ventilation systems will affect movement of fog. Test
under realistic conditions before using. Make sure that there is an air space of 1-3 inches
between the nozzle and any ducting hose. Do not use ducting hose smaller than 3 inches in
diameter. The ROSCO PF-1000 works properly in a horizontal position. Do not tilt the
machine during operation.

PAGE 9 ROSCO PF-1000 FOG MACHINE www.rosco.com
ROSCO OFFICES WORLDWIDE
If the machine fails and repairs are required, call or write the nearest Rosco office (listed
below) or your local Rosco dealer.
UNITED STATES
World Headquarters
Rosco Laboratories, Inc.
52 Harbor View Avenue
Stamford, CT 06902
[phone]
[phone]
E-mail: [email protected]
Rosco Laboratories, Inc.
1120 N. Citrus Avenue
Hollywood, CA 90038
[phone]
[phone]
Rosco Service Center
1330 30th Street.
Unit G
San Diego, CA 92154
[phone]
[phone]
CANADA
Rosco Laboratories, Ltd.
1271 Denison Street #66
Markham, Ontario
Canada L3R 4B5
[phone]
E-mail: [email protected]
UNITED KINGDOM
Roscolab, Ltd.
Blanchard Works
Kangley Bridge Road
Sydenham, London
SE26 5AQ England
(81) 659-2300
E-mail: [email protected]
SPAIN & PORTUGAL
Rosco Iberica, S.A.
C/Del oro 76A
Pol. Industrial Sur
28770 Colmenar Viejo
Madrid, Spain
[phone]
E-mail: [email protected]
AUSTRALIA
Rosco Australia Pty Ltd.
42 Sawyer Lane
Artarmon 2064
N.S.W. Australia
[phone]
E-mail: [email protected]
BRAZIL
Rosco do Brasil Ltda.
Rua Costa, 75
CEP 01304-010
Sao Paulo - SP, Brasil
[phone]
E-mail: [email protected]

PAGE 10 ROSCO PF-1000 FOG MACHINE www.rosco.com
STORAGE AND SHIPMENT
If you do not anticipate using your machine for an extended period, prepare your machine for
storage as follows:
1. Perform maintenance as outlined in "Maintenance" section.
2. Wipe the outside of the machine clean.
3. Store in a sealed cardboard box.
4. Whenever the unit is shipped, considerable care should be taken in packing to avoid
damage in transit.
LIMITED WARRANTY
ROSCO LABORATORIES warrants to the original purchaser that the ROSCO PF-1000 will
be free from original defects in workmanship and material for a period of twelve months from
the date of purchase. During the warranty period, machines will be repaired or replaced at the
option of Rosco.
The warranty does not extend to any parts of the ROSCO PF-1000 that have been subject to
misuse or accident. Neither does the warranty cover any machine that has been opened,
modified or repaired other than by Rosco or its designated repair station.
The warranty will not apply if procedures described in the Operations Manual are not
followed. It is the user's obligation to clean and maintain the ROSCO PF-1000 according to
these instructions, and to follow acceptable practices for handling electrical devices.
NOTE: USE OF ANY FLUID OTHER THAN A ROSCO BRAND FLUID WILL VOID
WARRANTY.

PAGE 11 ROSCO PF-1000 FOG MACHINE www.rosco.com
ROSCO PF-1000
TECHNICAL SPECIFICATIONS
POWER REQUIREMENTS
120 volts, 50/60 Hz, 2.8 amps
230 volts, 50/60 Hz, 1.8 amps
PARTICLE SIZE
0.25-60 microns
DIMENSIONS
Control Module
10.12 in. x 12.12 in. x 5.12 in.
25.7 cm x 30.78 cm x 13.0 cm
Heater Assembly
10.0 in. x 2.9 in. hexagonal
25.4 cm x 7.4 cm hexagonal
WEIGHT
Control Module
17.5 lb.
7.95 kg
Heater Assembly
0.75 lb.
0.34 kg
MAX. FLUID CONSUMPTION
8.0 ml/minute
OPTIONAL ACCESSORIES
STANDARD REMOTE CONTROL
Allows fog to be turned on and off and volume control of machine to be operated from remote
location.
SUPER REMOTE CONTROL
Allows fog to be turned on and off, volume control, and cycling of machine to be operated
from remote location.
DMX INTERFACE
Allows machine to be operated from lighting control console.