Roto Safe User manual

Window and Door Technology
Roto Safe cable junction
Matching hardware technology everything about doors
Installation, maintenance and operation instructions
for timber, PVC and aluminium profiles

Contact
Roto Frank
Fenster- und Türtechnologie GmbH
Wilhelm-Frank-Platz 1
70771 Leinfelden-Echterdingen
Germany
Phone [phone]
Fax [phone]
[email protected]
www.roto-frank.com
Contact
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1General information.................................................................................................6
1.1 Version history........................................................................................................................ 6
1.2 Instructions............................................................................................................................. 6
1.3 Symbols.................................................................................................................................. 7
1.4 Pictographs............................................................................................................................. 7
1.5 Abbreviations.......................................................................................................................... 7
1.6 Explanation of terms............................................................................................................... 8
1.7 Target groups..........................................................................................................................8
1.8 Fabricator................................................................................................................................ 9
1.9 Target groups’ obligation to give instructions........................................................................ 9
1.10 Copyright protection............................................................................................................. 10
1.11 Limitation of liability..............................................................................................................10
1.12 Preserving the surface finish.................................................................................................10
2Security................................................................................................................. 12
2.1 Presentation and structure of warning instructions..............................................................12
2.2 Security levels of warning instructions................................................................................. 12
2.3 Basic safety information........................................................................................................12
2.3.1 Installation.............................................................................................................................13
2.3.2 Use........................................................................................................................................13
2.3.3 Ambient conditions...............................................................................................................14
2.3.4 Stipulated use....................................................................................................................... 15
2.3.4.1 Misuse.................................................................................................................................. 15
2.4 Operation.............................................................................................................................. 15
3Information on the product................................................................................... 17
3.1 Overview............................................................................................................................... 17
3.2 Technical data....................................................................................................................... 18
3.3 Bush and connector..............................................................................................................19
3.4 Overview of variants............................................................................................................. 20
4Installation.............................................................................................................24
4.1 Processing instructions.........................................................................................................24
4.2 Dimensions........................................................................................................................... 24
Table of contents
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4.3 Drilling and routing dimensions............................................................................................ 26
4.4 Installation.............................................................................................................................28
5Connection diagram.............................................................................................. 32
5.1 Eneo A / AF with Phone & Code, power supply unit in general........................................... 33
5.2 Eneo C / CC / CF with Phone & Code, power supply unit in general....................................34
6Operation...............................................................................................................35
6.1 Fault assistance.....................................................................................................................35
6.2 Performance test...................................................................................................................35
7Maintenance..........................................................................................................36
7.1 Maintenance intervals...........................................................................................................37
7.2 Cleaning................................................................................................................................ 37
7.3 Performance test...................................................................................................................37
7.4 Repair....................................................................................................................................39
8Dismantling........................................................................................................... 40
8.1 Dismantling...........................................................................................................................40
9Transport............................................................................................................... 41
9.1 Transporting elements and hardware................................................................................... 41
9.2 Storing the hardware............................................................................................................ 42
9.3 Transport inspection............................................................................................................. 42
10 Disposal.................................................................................................................43
10.1 Disposing of packaging........................................................................................................ 43
10.2 Disposing of hardware..........................................................................................................43
10.3 Electronic waste....................................................................................................................43
11 Accessories........................................................................................................... 44
11.1 Cable..................................................................................................................................... 44
11.2 Retaining bracket.................................................................................................................. 44
11.3 Cover plate............................................................................................................................45
11.4 Eneo power supply unit........................................................................................................ 47
11.5 Eneo connector set............................................................................................................... 47
Table of contents
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12 Additional information...........................................................................................48
12.1 Declaration of Conformity.....................................................................................................48
Table of contents
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1 General information
1.1 Version history
Version Date Changes
v0 17.04.2019 Publication
v1 12.11.2019 Overview drawing of installation situation
 from page 20
v2 26.05.2020 Cable junction 820255 with built-in cover plate
 from page 17
Routing dimensions corrected  from page 26
1.2 Instructions
This manual contains important information, instructions, application
diagrams (max. sash sizes and weights) and assembly instructions for the
installation, maintenance and operation of hardware.
The information and instructions contained in this document refer to
products belonging to the Roto hardware system named on the front page.
All steps must be completed in sequence.
The following documents apply in addition to these instructions:
■Roto Safe catalogue: CTL_86
■Roto Safe Eneo connection diagrams: IMO_310
■Roto Safe Eneo C / CC / CF installation instructions: IMO_438
■Brief instructions
Roto Safe Eneo A / AF and Eneo C / CC / CF: SUG_11
Power supply unit specifications: SUG_3
■Instructions and information relating to the individual hardware
■The applicable regulations, directives and national laws
Storing the instructions
These instructions are an important part of the product. The instructions
must be stored so that they are always to hand.
Explanation of the markings
The manual uses the following markings for emphasis (e.g. in figures or
instructions):
Marking Meaning
Sash
Frame
Drill holes, routing or screw positions
Unaffected components
Indirectly affected components
Components that have just been described
Arrows or movements
1
Item number
[1] Legend
[A] Steps
General information
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INFO
Any dimensions without a unit in the instructions are given in
millimetres (mm). Other units of measurement are clearly
indicated by the presence of the differing unit.
INFO
Figures are provided in the right-hand version (DIN 107).
1.3 Symbols
Symbol Meaning

First-level list

Second-level list

(Cross-)reference

Result

Unnumbered step
1. Numbered step
a. Numbered second-level step
Requirement
1.4 Pictographs
Symbol Meaning
Timber, PVC and aluminium
Material number
Packaging unit
Additional information
1.5 Abbreviations
Abbreviation Meaning
A Amperes
W Width
C Celsius
approx. approximately
CTL Catalogue
etc. et cetera
H Height
IMO Installation instructions
kg Kilograms
m Metres
Mat. no. Material number
max. Maximum
mm Millimetres
mm2Square millimetres
D Depth
V Volts
General information
Symbols
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Abbreviation Meaning
e.g. for example
1.6 Explanation of terms
Locking
The term “locking” refers to the deadbolt in the main lock and the additional
locking systems, used to lock the door securely.
Door secured
The term “door secured” means that the door is secured using the latch in
the main lock but is not locked. Actuating the door lever handle causes the
latch to retract, allowing the door to be opened.
Door locked
The term “door locked” means that the door is secured by an unsprung rigid
deadbolt that has been pushed out of the main lock, and / or additionally by
other additional locking systems. All locking elements engage in corre-
sponding recesses in the door frame, or striker plates, the lock casing, etc.
1.7 Target groups
The information in this document is directed at the following target groups:
Hardware dealers
The “hardware dealers” target group includes all companies and individuals
that purchase hardware from hardware manufacturers for resale, without
modifying or further processing the hardware.
Door manufacturers
The “door manufacturers” target group includes all companies and
individuals that purchase hardware from hardware manufacturers or
hardware dealers and further process the hardware by integrating it in doors.
Building element dealers or installation companies
The “building element dealers or installation companies” target group
includes all companies and individuals that purchase doors from door
manufacturers for resale and installation in a construction project, without
modifying the doors.
Builders
The “builders” target group includes all companies and individuals who place
orders for the manufacture of doors for installation in their construction
projects.
End users
The “end users” target group includes all individuals who use the installed
doors.
General information
Explanation of terms
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1.8 Fabricator
All installation work must be carried out by experts. Experts are persons who
have sufficient knowledge in the area of cable junctions for doors due to their
training and experience.
Only an electrician may connect the frame component (mat. no. 817028) to
the 230 V power supply.
Experts are persons who are also sufficiently familiar with the relevant
statutory occupational health and safety regulations, accident prevention
regulations, directives and generally recognised rules of good engineering
practice (e.g. VDE regulations, BGR guideline, DIN standards) to be able to
evaluate whether cable junctions for doors are safe to operate.
Adherence to the relevant local installation regulations and provisions is
required for installation.
1.9 Target groups’ obligation to give instructions
INFO
Each target group must fulfil their obligation to give instructions
in full.
Unless specified otherwise in the text below, documents and
information can be passed on as a printed document, on a data
storage device or via the Internet.
Responsibility of hardware dealers
Hardware dealers must pass the following documents on to the door
manufacturer:
■Catalogue
■Installation, maintenance and operation instructions
Responsibility of the door manufacturer
The door manufacturer must pass the following document on to building
element dealers or the builder, even if a subcontractor (installation company)
is involved:
■Installation, maintenance and operation instructions
They must ensure that the end users are provided with the documents and
information intended for them in printed format.
Responsibility of building element dealers / the installation company
Building element dealers must pass the following document on to the
builder, even if a subcontractor (installation company) is involved:
■Maintenance and operation instructions
Responsibility of the builder
The builder must hand over the following document to the end user:
■Maintenance and operation instructions
General information
Fabricator
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1.10 Copyright protection
The contents of this document are copyright-protected. This content can be
used when working with the hardware. Any other use is not permitted
without written permission of the manufacturer.
1.11 Limitation of liability
All information and instructions contained in this document have been
compiled in consideration of the applicable standards and regulations, the
latest developments in technology and many years of knowledge and
experience.
The hardware manufacturer assumes no liability for damage caused by:
■Failure to comply with this document and all product-specific documents
and other applicable directives (see the chapters entitled “Security” and
“Stipulated use”).
■Improper use / misuse (see the chapters entitled “Security” and “Stipu-
lated use”).
■Insufficient invitation to tender, non-compliance with installation specifi-
cations and non-compliance with the application diagrams (where
available).
■Increased contamination.
Claims made by third parties against the hardware manufacturer on account
of damage resulting from misuse or failure to comply with the obligation to
give instructions on the part of hardware dealers, window, door and balcony
door manufacturers and building element dealers or the builder are passed
on accordingly.
The obligations agreed in the delivery contract, the general terms and condi-
tions, the hardware manufacturer’s terms and conditions of delivery and the
legal provisions applicable when the contract was concluded shall apply.
The warranty only covers original Roto components.
We reserve the right to make technical changes as part of improvement to
performance characteristics and further development.
1.12 Preserving the surface finish
ATTENTION
Surface treatments may cause property damage.
Surface treatments (e.g. painting and varnishing) on elements can
damage components or prevent them from working properly.
uFor masking, only use adhesive tape that does not damage
the paint coats. Consult the manufacturer if in doubt.
uProtect components against direct contact with the surface
treatment.
uProtect components against contamination.
General information
Copyright protection
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ATTENTION
Using incorrect cleaning agents and sealing
compounds may cause property damage.
Cleaning agents and sealing compounds may damage the
surfaces of components and gaskets.
uDo not use aggressive or flammable liquids, acidic cleaners or
abrasive cleaners.
uOnly use mild, pH-neutral cleaning agents that have been
diluted.
uApply a thin protective film to the components, for example
using a cloth soaked in oil.
uAvoid aggressive vapours (e.g. produced by formic acid,
acetic acid, ammonia, amine compounds, ammonia
compounds, aldehyde, carbolic acid, chlorine, tannic acid)
around the element.
uDo not use any acetic acid-crosslinking or acid-crosslinking
sealing compounds or those with the aforementioned constit-
uents as both direct contact with the sealing compound and
its fumes can corrode the surface of the components.
ATTENTION
Contamination may cause property damage.
Contamination prevents components working properly.
uRemove deposits and contamination caused by construction
materials (e.g. plaster, gypsum).
uKeep components free of deposits and contaminants.
ATTENTION
(Permanently) damp room air may cause property
damage.
Damp room air can lead to mould growth and corrosion caused
by condensation.
uProvide adequate ventilation for components, particularly
during the construction phase.
uIntensively air out the room several times per day by opening
all elements for approximately 15 minutes. If intensive airing is
not an option, place the elements in the tilt position and
provide airtight masking inside the room, e.g. if there is fresh
screed that cannot be walked on or must not be exposed to
draughts. Discharge any humidity present in the room air to
the outside using condensation dryers.
uEstablish a ventilation plan for more complex construction
projects if necessary.
uProvide adequate ventilation during holiday periods as well.
General information
Preserving the surface finish
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2 Security
This manual contains instructions relating to safety. The principal safety infor-
mation in this chapter includes information and instructions relevant to the
safe use or maintaining the safe condition of the product. Warning instruc-
tions that relate to handling warn of residual risks and are located before
steps that are relevant to safety.
uFollow all of the instructions in order to prevent personal injury and
property and environmental damage.
2.1 Presentation and structure of warning instructions
The warning instructions relate to individual actions and are structured as
follows with a warning symbol:
DANGER
Nature and source of the danger.
Explanation and description of the danger and the implications.
uMeasures to take to avert the danger.
2.2 Security levels of warning instructions
The warning instructions that relate to handling are identified differently
according to the severity of the associated danger. The signal words and the
associated warning symbols used are clarified below.
DANGER
Immediate risk of death or serious injuries.
uObserve these warning instructions to avoid personal injuries.
WARNING
Potential risk of death or serious injuries.
uObserve these warning instructions to avoid personal injuries.
CAUTION
Risk of injuries
uObserve these warning instructions to avoid personal injuries.
ATTENTION
Reference to property or environmental damage.
uObserve these warning instructions to avoid property or
environmental damage.
2.3 Basic safety information
The following hazards may arise when handling the product:
Security
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2.3.1 Installation
Incorrect installation poses an immediate risk of death or serious
injuries.
Incorrect installation or assembly of hardware can lead to hazardous situa-
tions or property damage. Depending on the height of the fall, this can result
in serious to life-threatening injuries and glass breakage.
uOnly use hardware combinations that have been approved by the
hardware manufacturer.
uOnly use original accessories or those that have been approved by the
hardware manufacturer.
uAlways have installation performed by a specialist company.
Heavy loads pose a risk of injury.
Lifting and carrying heavy loads may lead to injuries in the event of a fall or
physical overexertion.
uNote the applicable accident prevention regulations.
uTransport heavy loads with two people and use suitable transportation
means (such as an industrial truck).
Physical strain may cause damage to health.
Moving heavy loads for extended periods leads to physical injury in the long
term.
uWhen carrying and lifting by hand, comply with a maximum weight of
25 kg for men and 10 kg for women.
uCarry and lift even small loads with an ergonomically correct posture.
2.3.2 Use
Falls from open windows and balcony doors present an immediate
risk of death and pose the risk of serious injuries.
Opened sashes of windows and balcony doors create a danger zone.
Depending on the height of the fall, this can result in serious to life-threat-
ening injuries and glass breakage.
uTake care when in the vicinity of open windows and balcony doors.
uKeep children and anyone unable to understand the risks away from the
hazardous area.
Trapping body parts in the opening between sash and frame may
lead to serious injuries.
Gripping between the sash and frame when closing windows and balcony
doors poses the risk of crushing injuries.
uWhen closing windows and balcony doors, never grip between the sash
and frame and always exercise caution.
Security
Basic safety information
Installation
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uKeep children and anyone unable to understand the risks away from the
hazardous area.
Opening and closing sashes improperly poses the risk of injury and
property damage.
Incorrect opening and closing of sashes can result in serious injuries and
substantial property damage.
uWhen moving the sash, ensure that it will not slam against the frame or
other sashes once fully opened or closed.
uEnsure that the sash is slowly guided by hand throughout its entire
movement range, until it has been brought into a fully closed or opening
position.
uWhen closing a sash and locking the hardware, the gasket counter force
must be overcome.
Misuse poses a risk of injury and property damage.
Misuse can lead to hazardous situations and may destroy the hardware,
frame materials or other individual components within the windows or
balcony doors.
uDo not introduce any obstacles in the opening area between the frame
and window or balcony door sashes.
uDo not place additional loads on windows and balcony door sashes.
uRefrain from intentionally or uncontrollably slamming or pushing the
window or balcony door sash against the window reveal.
Improper maintenance poses the potential risk of injury and property
damage.
Windows and balcony doors, including the hardware, require expert mainte-
nance (care, cleaning, maintenance and inspection) in order to guarantee
their proper condition and safe use.
uKeep the hardware free of deposits and contaminants.
uCarry out care and cleaning tasks as specified in these instructions.
uAlways have regular maintenance, adjustment and repair work carried
out by a specialist company.
2.3.3 Ambient conditions
Physical and chemical influences may result in property damage.
Hardware components can be permanently damaged to the point that they
can no longer function in a saline, aggressive or corrosive environment.
uDo not use the hardware components in a saline, aggressive or corrosive
environment.
uCarry out care and cleaning tasks as specified in these instructions.
uCorrosion protection must be inspected by an authorised specialist
company as part of regular maintenance work.
Moisture may cause property damage.
Depending on the outside temperature, relative humidity of the room air and
installation conditions for the windows and balcony doors, a temporary build-
up of condensation may occur. This can lead to corrosion on the hardware
and mould growth on the frame or wall. Ambient conditions that are too
Security
Basic safety information
Ambient conditions
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damp, particularly during the construction phase, can lead to timber
elements warping.
uAvoid preventing the circulation of air (e.g. due to deep reveals, curtains
and unfavourable positioning of heaters or the like).
uIntensively air out the room several times per day.
Open all windows and balcony doors for approximately 15 minutes so
that the air in the room can be completely replaced.
uProvide adequate ventilation during holiday periods as well.
uCreate a ventilation plan for construction projects if necessary.
2.3.4 Stipulated use
The cable junctions can be used for supplying power to electrical multipoint
locking systems.
The stipulated use also includes compliance with all information contained in
the product-specific documentation, such as:
■These installation, maintenance and operation instructions
■Product catalogues
■Information, specifications from profile manufacturers (e.g. light metal
profiles, etc.)
■Applicable national laws and directives.
2.3.4.1 Misuse
Any use and processing of the products that goes beyond or differs from the
stipulated use is considered misuse and can lead to hazardous situations.
WARNING
Misuse may pose a risk of death!
Misuse and incorrect installation of hardware can lead to serious
injuries.
uOnly use hardware combinations that have been approved by
the hardware manufacturer.
uOnly use original accessories or those that have been
approved by the hardware manufacturer.
uNote the product-related documentation
 from page 6.
2.4 Operation
The safety symbols and markings and the associated warning instructions
explained below apply to the safe operation of windows and balcony doors.
Safety symbols and markings
Symbol Meaning
Falls from open windows and balcony doors present an
immediate risk of death and pose the risk of serious
injuries.
Take care when in the vicinity of open windows and balcony
doors.
Keep children and anyone unable to understand the risks away
from the hazardous area.
Security
Operation
Stipulated use
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Symbol Meaning
Trapping body parts in the opening between sash and
frame may lead to serious injuries.
When closing windows and balcony doors, never grip between
the sash and frame and always exercise caution.
Keep children and anyone unable to understand the risks away
from the hazardous area.
Placing additional loads on the sash may lead to minor
injuries and property damage.
Avoid placing additional loads on the sash.
The impact of wind may lead to minor injuries and
property damage.
Avoid exposing the open sash to wind.
Close and lock the window and balcony door sash in windy or
draughty conditions.
Introducing obstacles into the opening between sash
and frame may result in minor injuries and property
damage.
Avoid introducing obstacles into the opening between sash
and frame.
Pressing the sash against the edge of an opening
(reveal) may pose a risk of minor injuries and cause
property damage
Refrain from pressing the sash against the edge of an opening
(reveal).
Security
Operation
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3 Information on the product
3.1 Overview
Frame side
Frame component Description Mat. no.
Properties ■6-pin, detachable plug connection
■Connector side with 4 m cable
■Can be used with timber, PVC and aluminium
profiles
■Moulded-on cable
■Bracket available
■Without power supply unit
■The join between the frame and leaf has IP67
protection
820187
Scope of delivery ■1x cable junction
Properties ■6-pin, detachable plug connection
■Can be used with timber, PVC and aluminium
profiles
■Moulded-on cable
■Built-in power supply unit
■Connector side with 3 m cable for connection
to 230 V
■Plug & Play
■Clamp strip for external access control
systems
■Voltage check by means of visible LED
■Can be connected directly to 230 V power
supply
■Earthed cover
■No ventilation slot required for timber
■The join between the frame and leaf has IP67
protection
817028
Scope of delivery ■1x cable junction
Information on the product
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Leaf side
Leaf component Description Mat. no.
Properties ■6-pin, detachable plug connection
■Can be used with timber, PVC and aluminium
profiles
■Moulded-on cable
■Can be used with a limited rebate clearance
■Mounting casing with plate
■180° turn angle
■The join between the leaf and frame has IP67
protection
■Bush side with spiral fitted to mounting casing
(installation in U-shape)
820194
Scope of delivery ■1x cable junction
■1x set of screws
Required acces-
sories
Cable – type E
Cable – type EZ
633291
633292
Properties ■6-pin, detachable plug connection
■Can be used with timber, PVC and aluminium
profiles
■Moulded-on cable
■180° turn angle
■The join between the leaf and frame has IP67
protection
■Bush side with spiral for lengthways instal-
lation
■Pre-assembled cable with connectors for
joining the cable junction, the Eneo multipoint
locking system and the access control system,
length of 0.3 m and 3 m
■Including cover plate
820255
Scope of delivery ■1x cable junction
■1x set of screws
■1x cover plate
3.2 Technical data
Technical data for power supply unit Cable junction 817028
Cable H03VV-F 3x1.5 mm2
Input 230 V AC; 50 - 60 Hz
Output 24 V DC; 2.5 A DC
Degree of protection in accordance with DIN 40050 IP67 (when inserted and only the plug connection between leaf and frame)
Temperature range When idle: -10 °C to +70 °C
When moving: -10 °C to +50 °C
Standards CE conformity
Information on the product
Technical data
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3.3 Bush and connector
Schematic diagram of bush
Cable: LIF9Y11Y, 6 x 0.34 mm2
Schematic diagram of connector
Cable: LIF9Y11Y, 6 x 0.34 mm2
Information on the product
Bush and connector
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3.4 Overview of variants
Variant 1 – rebate clearance 12 / 16 mm
Mat. no. 820187 Mat. no. 820255
Installation situation
1
3
2
[1] Frame component
[2] Leaf component
[3] Cover plate (
 from page 45)
Information on the product
Overview of variants
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