Roto Safe User manual

Window and Door Technology
Roto Safe cable junction
Matching hardware technology everything about doors
Installation, maintenance and operation instructions
for timber, PVC and aluminium profiles

Contact
Roto Frank
Fenster- und Türtechnologie GmbH
Wilhelm-Frank-Platz 1
70771 Leinfelden-Echterdingen
Germany
Phone [phone]
Fax [phone]
[email protected]
www.roto-frank.com
Contact
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1General information.................................................................................................6
1.1 Version history........................................................................................................................ 6
1.2 Instructions............................................................................................................................. 6
1.3 Symbols.................................................................................................................................. 7
1.4 Pictographs............................................................................................................................. 7
1.5 Abbreviations.......................................................................................................................... 7
1.6 Explanation of terms............................................................................................................... 8
1.7 Target groups..........................................................................................................................8
1.8 Fabricator................................................................................................................................ 9
1.9 Target groups’ obligation to give instructions........................................................................ 9
1.10 Copyright protection............................................................................................................. 10
1.11 Limitation of liability..............................................................................................................10
1.12 Preserving the surface finish.................................................................................................10
2Security................................................................................................................. 12
2.1 Presentation and structure of warning instructions..............................................................12
2.2 Security levels of warning instructions................................................................................. 12
2.3 Basic safety information........................................................................................................12
2.3.1 Installation.............................................................................................................................13
2.3.2 Use........................................................................................................................................13
2.3.3 Ambient conditions...............................................................................................................14
2.3.4 Stipulated use....................................................................................................................... 15
2.3.4.1 Misuse.................................................................................................................................. 15
2.4 Operation.............................................................................................................................. 15
3Information on the product................................................................................... 17
3.1 Overview............................................................................................................................... 17
3.2 Technical data....................................................................................................................... 18
3.3 Bush and connector..............................................................................................................19
3.4 Overview of variants............................................................................................................. 20
4Installation.............................................................................................................24
4.1 Processing instructions.........................................................................................................24
4.2 Dimensions........................................................................................................................... 24
Table of contents
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4.3 Drilling and routing dimensions............................................................................................ 26
4.4 Installation.............................................................................................................................28
5Connection diagram.............................................................................................. 32
5.1 Eneo A / AF with Phone & Code, power supply unit in general........................................... 33
5.2 Eneo C / CC / CF with Phone & Code, power supply unit in general....................................34
6Operation...............................................................................................................35
6.1 Fault assistance.....................................................................................................................35
6.2 Performance test...................................................................................................................35
7Maintenance..........................................................................................................36
7.1 Maintenance intervals...........................................................................................................37
7.2 Cleaning................................................................................................................................ 37
7.3 Performance test...................................................................................................................37
7.4 Repair....................................................................................................................................39
8Dismantling........................................................................................................... 40
8.1 Dismantling...........................................................................................................................40
9Transport............................................................................................................... 41
9.1 Transporting elements and hardware................................................................................... 41
9.2 Storing the hardware............................................................................................................ 42
9.3 Transport inspection............................................................................................................. 42
10 Disposal.................................................................................................................43
10.1 Disposing of packaging........................................................................................................ 43
10.2 Disposing of hardware..........................................................................................................43
10.3 Electronic waste....................................................................................................................43
11 Accessories........................................................................................................... 44
11.1 Cable..................................................................................................................................... 44
11.2 Retaining bracket.................................................................................................................. 44
11.3 Cover plate............................................................................................................................45
11.4 Eneo power supply unit........................................................................................................ 47
11.5 Eneo connector set............................................................................................................... 47
Table of contents
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12 Additional information...........................................................................................48
12.1 Declaration of Conformity.....................................................................................................48
Table of contents
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1 General information
1.1 Version history
Version Date Changes
v0 17.04.2019 Publication
v1 12.11.2019 Overview drawing of installation situation
 from page 20
v2 26.05.2020 Cable junction 820255 with built-in cover plate
 from page 17
Routing dimensions corrected  from page 26
1.2 Instructions
This manual contains important information, instructions, application
diagrams (max. sash sizes and weights) and assembly instructions for the
installation, maintenance and operation of hardware.
The information and instructions contained in this document refer to
products belonging to the Roto hardware system named on the front page.
All steps must be completed in sequence.
The following documents apply in addition to these instructions:
■Roto Safe catalogue: CTL_86
■Roto Safe Eneo connection diagrams: IMO_310
■Roto Safe Eneo C / CC / CF installation instructions: IMO_438
■Brief instructions
Roto Safe Eneo A / AF and Eneo C / CC / CF: SUG_11
Power supply unit specifications: SUG_3
■Instructions and information relating to the individual hardware
■The applicable regulations, directives and national laws
Storing the instructions
These instructions are an important part of the product. The instructions
must be stored so that they are always to hand.
Explanation of the markings
The manual uses the following markings for emphasis (e.g. in figures or
instructions):
Marking Meaning
Sash
Frame
Drill holes, routing or screw positions
Unaffected components
Indirectly affected components
Components that have just been described
Arrows or movements
1
Item number
[1] Legend
[A] Steps
General information
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INFO
Any dimensions without a unit in the instructions are given in
millimetres (mm). Other units of measurement are clearly
indicated by the presence of the differing unit.
INFO
Figures are provided in the right-hand version (DIN 107).
1.3 Symbols
Symbol Meaning

First-level list

Second-level list

(Cross-)reference

Result

Unnumbered step
1. Numbered step
a. Numbered second-level step
Requirement
1.4 Pictographs
Symbol Meaning
Timber, PVC and aluminium
Material number
Packaging unit
Additional information
1.5 Abbreviations
Abbreviation Meaning
A Amperes
W Width
C Celsius
approx. approximately
CTL Catalogue
etc. et cetera
H Height
IMO Installation instructions
kg Kilograms
m Metres
Mat. no. Material number
max. Maximum
mm Millimetres
mm2Square millimetres
D Depth
V Volts
General information
Symbols
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Abbreviation Meaning
e.g. for example
1.6 Explanation of terms
Locking
The term “locking” refers to the deadbolt in the main lock and the additional
locking systems, used to lock the door securely.
Door secured
The term “door secured” means that the door is secured using the latch in
the main lock but is not locked. Actuating the door lever handle causes the
latch to retract, allowing the door to be opened.
Door locked
The term “door locked” means that the door is secured by an unsprung rigid
deadbolt that has been pushed out of the main lock, and / or additionally by
other additional locking systems. All locking elements engage in corre-
sponding recesses in the door frame, or striker plates, the lock casing, etc.
1.7 Target groups
The information in this document is directed at the following target groups:
Hardware dealers
The “hardware dealers” target group includes all companies and individuals
that purchase hardware from hardware manufacturers for resale, without
modifying or further processing the hardware.
Door manufacturers
The “door manufacturers” target group includes all companies and
individuals that purchase hardware from hardware manufacturers or
hardware dealers and further process the hardware by integrating it in doors.
Building element dealers or installation companies
The “building element dealers or installation companies” target group
includes all companies and individuals that purchase doors from door
manufacturers for resale and installation in a construction project, without
modifying the doors.
Builders
The “builders” target group includes all companies and individuals who place
orders for the manufacture of doors for installation in their construction
projects.
End users
The “end users” target group includes all individuals who use the installed
doors.
General information
Explanation of terms
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1.8 Fabricator
All installation work must be carried out by experts. Experts are persons who
have sufficient knowledge in the area of cable junctions for doors due to their
training and experience.
Only an electrician may connect the frame component (mat. no. 817028) to
the 230 V power supply.
Experts are persons who are also sufficiently familiar with the relevant
statutory occupational health and safety regulations, accident prevention
regulations, directives and generally recognised rules of good engineering
practice (e.g. VDE regulations, BGR guideline, DIN standards) to be able to
evaluate whether cable junctions for doors are safe to operate.
Adherence to the relevant local installation regulations and provisions is
required for installation.
1.9 Target groups’ obligation to give instructions
INFO
Each target group must fulfil their obligation to give instructions
in full.
Unless specified otherwise in the text below, documents and
information can be passed on as a printed document, on a data
storage device or via the Internet.
Responsibility of hardware dealers
Hardware dealers must pass the following documents on to the door
manufacturer:
■Catalogue
■Installation, maintenance and operation instructions
Responsibility of the door manufacturer
The door manufacturer must pass the following document on to building
element dealers or the builder, even if a subcontractor (installation company)
is involved:
■Installation, maintenance and operation instructions
They must ensure that the end users are provided with the documents and
information intended for them in printed format.
Responsibility of building element dealers / the installation company
Building element dealers must pass the following document on to the
builder, even if a subcontractor (installation company) is involved:
■Maintenance and operation instructions
Responsibility of the builder
The builder must hand over the following document to the end user:
■Maintenance and operation instructions
General information
Fabricator
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1.10 Copyright protection
The contents of this document are copyright-protected. This content can be
used when working with the hardware. Any other use is not permitted
without written permission of the manufacturer.
1.11 Limitation of liability
All information and instructions contained in this document have been
compiled in consideration of the applicable standards and regulations, the
latest developments in technology and many years of knowledge and
experience.
The hardware manufacturer assumes no liability for damage caused by:
■Failure to comply with this document and all product-specific documents
and other applicable directives (see the chapters entitled “Security” and
“Stipulated use”).
■Improper use / misuse (see the chapters entitled “Security” and “Stipu-
lated use”).
■Insufficient invitation to tender, non-compliance with installation specifi-
cations and non-compliance with the application diagrams (where
available).
■Increased contamination.
Claims made by third parties against the hardware manufacturer on account
of damage resulting from misuse or failure to comply with the obligation to
give instructions on the part of hardware dealers, window, door and balcony
door manufacturers and building element dealers or the builder are passed
on accordingly.
The obligations agreed in the delivery contract, the general terms and condi-
tions, the hardware manufacturer’s terms and conditions of delivery and the
legal provisions applicable when the contract was concluded shall apply.
The warranty only covers original Roto components.
We reserve the right to make technical changes as part of improvement to
performance characteristics and further development.
1.12 Preserving the surface finish
ATTENTION
Surface treatments may cause property damage.
Surface treatments (e.g. painting and varnishing) on elements can
damage components or prevent them from working properly.
uFor masking, only use adhesive tape that does not damage
the paint coats. Consult the manufacturer if in doubt.
uProtect components against direct contact with the surface
treatment.
uProtect components against contamination.
General information
Copyright protection
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