Rotolight TITAN X2 User manual

TITAN X2 Service Manual
October 2020
D021.V0.05
Supported Models
This Service Manual Supports All Models of the Rotolight Titan X2 Light Fixture
Please refer to the ‘Titan X2 Service Parts List’ for service kits currently available from Rotolight
or its approved partners.
www.rotolight.com
© Rotolight Group Ltd 2020

TITAN X2 Service Manual
Table of contents
Important Information 3
Safety instructions 4
Understanding ESD Precautions 5
ESD Protected Area (EPA) Guide 6
Potential Hazards and Warning Symbols 7
Recommended Service Tool Kit 8
Exploded Drawings – Assembly Items 9
Exploded Drawings – Front Assembly Diagram 10
Exploded Drawings – Rear Assembly Diagram 11
Placement of the Titan Prior to Servicing Operations 12
Servicing Procedures
1. Front screen removal/replacement procedure 14 - 15
2. Diffuser screen removal/replacement procedure 16 - 17
3. LED module sub-assembly removal/replacement procedure 18 - 19
4. Driver PCBA removal/replacement procedure 20 - 21
5. Antenna removal/replacement procedure 21
6. X-Mount removal/replacement procedure 22
7. Port plate removal/replacement procedure 25
8. Housing replacement procedure 26
9. Fan removal/replacement procedure 27 - 28
10. Barn door clip removal/replacement procedure 29 - 30
3© Rotolight Group Ltd 2020

Important Information
This Service Manual is intended as a guide for experienced service engineers only. It
covers service operations relevant to the Rotolight Titan X2 light xture in conjunction
with the available Service Parts Kits. There are numerous electronic assemblies contained
within the Titan X2 light xture which are sensitive to electrostatic discharge. Disassembly
should not be attempted unless electrostatic discharge control measures are in place. If
you are not versed in the correct precautions necessary to prevent damage to electronic
components then disassembly should not be undertaken.
Rotolight accepts no responsibility for damage incurred whilst carrying out service pro-
cedures. The undertaking of any disassembly of the Titan X2 light xture may void any
warranty on the product.
If an experienced service engineer is not available in your region it is suggested that you
contact the Rotolight service team who will be happy to assist you further.
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TITAN X2 Service Manual
© Rotolight Group Ltd 2020

Safety Instructions
Please note that the Rotolight Titan X2 lighting xture and all associated accessories
is intended for use in professional lighting applications and to be operated by suitably
qualied personnel.
The instructions contained herein are relevant to the servicing of Titan X2 lighting xtures
only. Please see the ‘Titan User Manual’ or ‘Individual Accessories Guides’ for safe
operation and setup guidelines of the Titan X2 light xture and associated components.
It is the responsibility of the end user to ensure all Health and Safety regulations and
guidelines for your region are adhered to.
General Safety Requirements/Precautions Advised for Servicing Operations
a. Do not attempt to undertake any service operations whilst the Titan X2 is
connected to a power source.
b. It is recommended that the Titan X2 light xture be out of use for at least an hour
prior to any servicing operations. Please ensure the xture has had adequate time
to cool down to room temperature prior to disassembly.
c. Service operations should only be undertaken in a safe working environment.
Injury or damage may occur if the unit is not properly supported.
d. It is advised that the weight of the light xture and any attached accessories be
calculated and considered prior to attempting to lift or carry them.
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TITAN X2 Service Manual
© Rotolight Group Ltd 2020

Understanding ESD Precautions
It is recommended that any persons attempting Servicing operations are fully conversant
with the relevant ESD standards for their region.
The UK standard is: BS EN 61340-5-1:2016
The US standard is: ANSI/ESD S20:20
ESD Protective Symbol
The ESD Protective Symbol can also be referred to as the ESD Packaging Symbol.
This symbol should appear on ESD protective products (packaging, ESD protective clothing
and personnel grounding equipment) and it identies the component as a specialty product
that has at least one ESD control property.
ESD Susceptibility Symbol
The ESD Susceptibility Symbol or ESD warning Symbol identies devices and assemblies
that are susceptible to damage from an ESD event. It is essential ESD precautions, such
as personnel grounding and handling within an EPA (ESD Protected Area), are taken when
handling components.
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TITAN X2 Service Manual
© Rotolight Group Ltd 2020

ESD Protected Area (EPA) Guide
All servicing operations outlined in this manual must be undertaken in an EPA. This is to
prevent the risk of damage occurring through an ESD event during a servicing procedure.
Denition of an EPA
An ESD Protected Area (EPA) is a dened space within which all surfaces, objects, peo-
ple and ESD Sensitive Devices (ESDs) are kept at the same electrical potential. This is
achieved by simply using only ‘groundable’ materials for the covering of surfaces and for
the manufacture of containers and tools. All surfaces, products and people are bonded
to Ground. Everything that does not readily dissipate charge must be excluded from the
EPA. A typical example of an EPA is an area that is equipped with the ESD control items
required to minimize the chance of damaging ESD sensitive devices. Personnel and other
conductive or dissipative items shall be electrically bonded together and connected to
ground to equalize electrical potential between them.
Example of a Typical EPA
The illustration below shows an
ideal EPA conguration. When
working within the EPA a wrist
strap and a grounding foot strap
should be worn at all times by all
personnel within the area.
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TITAN X2 Service Manual
© Rotolight Group Ltd 2020

Potential Hazards and Warning Symbols
The Titan X2 is a complex assembly comprising numerous different component parts and
types of materials. As with any type of electromechanical assembly the potential for injury
or risk of damage to components should be carefully considered. Rotolight Group Limited
accept no liability for any injuries or damage incurred during servicing procedures.
Any steps within this manual where there is deemed to be an increased risk of potential
injury or component damage are highlighted with the following warning symbols.
Indicates an increased risk of crushing / hand injury.
Indicates an increased risk of component damage during
assembly/disassembly procedure.
As highlighted in the general safety requirements section of this manual ‘Do not attempt
to undertake any service operations whilst the Titan X2 is connected to a power source’.
The Titan X2 PSU contains no user serviceable parts and must be returned to Rotolight for
any servicing requirements.
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TITAN X2 Service Manual
© Rotolight Group Ltd 2020

Recommended Service Tool Kit
The Rotolight brand has become a byword for market leading quality standards. Our en-
tire range of products from the Neo2 to the Titan X2 are assembled in a high-tech facility
using highly trained technicians and the nest calibrated production tools.
To maintain the exceptional build standards utilised when your Titan X2 was manufactured
we recommend you follow the assembly guides carefully and use a torque driver set to
the specied settings outlined at each stage.
Adjustable ESD Torque Driver
Required torque ranges for servicing 0.28N-m to 0.75N-m
Model shown is; Wera – 074733 ¼ in Hex
Adjustable Torque ESD Screwdriver 0.28 - 1.29Nm
PZ1 x 50mm
T20 x 70mm
T30 x 70mm
5.5mm Hex Socket With Adapter
(Fan Replacement service only)
6mm Open Ended Spanner
(Antenna Replacement Service only)
Small Plastic Flatbladed Tool
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TITAN X2 Service Manual

Item No. Item Code Product Description
1 F009 M6 X 12 T-Drive Machine Screw, Countersunk Head, Steel BZP, DIN 965
2 M008 Titan Kino Plate
3 F010 M4 x 16 T-Drive Plas-Tech 30 Screw, Pan Head, Steel BZP
4 S004 Titan X2 X-Mount Sub Assembly
5 F026 M3 Plain Washer - M3 Mild Steel Form A Flat Washer BZP DIN 125 - 1A (3.2x7x05mm)
6 L032 P_PLATE-GND-AC-GY
7 F025 M3 External Shakeproof Washer, DIN 6797
8 F005 M3 X 8 Pozi Machine Screw, Pan Head, Steel BZP, DIN 7985
9 S006 Titan Port Plate Sub Assembly
10 M034 Titan X2 Fan Cover Sub Assembly
11 F001 M3 Nyloc Nut, DIN 985 Type T
12 S005 Titan X2 Back Main Body Sub Assembly
13 F008 M3 X 12 Pozi Plas-Tec 30 Screw, Countersunk Head, Black Zinc
14 M080 Titan X2 Acrylic Front A Backprinted
15 F028 M3 Nylon 6 Washer - Washer, Plain, 3.2mm, 7mm, Nylon 6, Natural
16 S018 Titan X2 Diffuser Sub Assembly
17 S002 Titan X2 Bezels Assembled Sub Assembly
18 M045 Neoprene Sponge Strip
19 F030 M4 x 12 T-Drive Plas-Tech 30 Screw, Pan Head, Steel BZP
20 S003 Titan LED/H_Sink Sub Assembly
21 M016 Titan X2 Fan
22 M018 Titan Fan Mounting Rivet
23 E004 Titan X2 Driver PCBA
24 F003 M3 x 6 Pozi Plas-Tech 30 Screw, Pan Head, Steel BZP
25 S001 Titan Clip Sub Assembly
25a M001 Titan Barn Door Clip
25b M003 Titan Barn Door Spring
25c M002 Titan Louvre Clip
26 F011 2.9 x 9.5 Pozi Self-Tapper, Countersunk, Steel BZP, DIN 7982
27 M022 Titan Antenna Assembly
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Exploded Drawings - Assembly Items
TITAN X2 Service Manual
© Rotolight Group Ltd 2020

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Exploded Drawings – Front Assembly Diagram
TITAN X2 Service Manual
© Rotolight Group Ltd 2020