Rotolight TITAN X2 User manual

TITAN X2 Service Manual
October 2020
D021.V0.05
Supported Models
This Service Manual Supports All Models of the Rotolight Titan X2 Light Fixture
Please refer to the ‘Titan X2 Service Parts List’ for service kits currently available from Rotolight
or its approved partners.
www.rotolight.com
© Rotolight Group Ltd 2020

TITAN X2 Service Manual
Table of contents
Important Information 3
Safety instructions 4
Understanding ESD Precautions 5
ESD Protected Area (EPA) Guide 6
Potential Hazards and Warning Symbols 7
Recommended Service Tool Kit 8
Exploded Drawings – Assembly Items 9
Exploded Drawings – Front Assembly Diagram 10
Exploded Drawings – Rear Assembly Diagram 11
Placement of the Titan Prior to Servicing Operations 12
Servicing Procedures
1. Front screen removal/replacement procedure 14 - 15
2. Diffuser screen removal/replacement procedure 16 - 17
3. LED module sub-assembly removal/replacement procedure 18 - 19
4. Driver PCBA removal/replacement procedure 20 - 21
5. Antenna removal/replacement procedure 21
6. X-Mount removal/replacement procedure 22
7. Port plate removal/replacement procedure 25
8. Housing replacement procedure 26
9. Fan removal/replacement procedure 27 - 28
10. Barn door clip removal/replacement procedure 29 - 30
3© Rotolight Group Ltd 2020

Important Information
This Service Manual is intended as a guide for experienced service engineers only. It
covers service operations relevant to the Rotolight Titan X2 light xture in conjunction
with the available Service Parts Kits. There are numerous electronic assemblies contained
within the Titan X2 light xture which are sensitive to electrostatic discharge. Disassembly
should not be attempted unless electrostatic discharge control measures are in place. If
you are not versed in the correct precautions necessary to prevent damage to electronic
components then disassembly should not be undertaken.
Rotolight accepts no responsibility for damage incurred whilst carrying out service pro-
cedures. The undertaking of any disassembly of the Titan X2 light xture may void any
warranty on the product.
If an experienced service engineer is not available in your region it is suggested that you
contact the Rotolight service team who will be happy to assist you further.
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TITAN X2 Service Manual
© Rotolight Group Ltd 2020

Safety Instructions
Please note that the Rotolight Titan X2 lighting xture and all associated accessories
is intended for use in professional lighting applications and to be operated by suitably
qualied personnel.
The instructions contained herein are relevant to the servicing of Titan X2 lighting xtures
only. Please see the ‘Titan User Manual’ or ‘Individual Accessories Guides’ for safe
operation and setup guidelines of the Titan X2 light xture and associated components.
It is the responsibility of the end user to ensure all Health and Safety regulations and
guidelines for your region are adhered to.
General Safety Requirements/Precautions Advised for Servicing Operations
a. Do not attempt to undertake any service operations whilst the Titan X2 is
connected to a power source.
b. It is recommended that the Titan X2 light xture be out of use for at least an hour
prior to any servicing operations. Please ensure the xture has had adequate time
to cool down to room temperature prior to disassembly.
c. Service operations should only be undertaken in a safe working environment.
Injury or damage may occur if the unit is not properly supported.
d. It is advised that the weight of the light xture and any attached accessories be
calculated and considered prior to attempting to lift or carry them.
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TITAN X2 Service Manual
© Rotolight Group Ltd 2020

Understanding ESD Precautions
It is recommended that any persons attempting Servicing operations are fully conversant
with the relevant ESD standards for their region.
The UK standard is: BS EN 61340-5-1:2016
The US standard is: ANSI/ESD S20:20
ESD Protective Symbol
The ESD Protective Symbol can also be referred to as the ESD Packaging Symbol.
This symbol should appear on ESD protective products (packaging, ESD protective clothing
and personnel grounding equipment) and it identies the component as a specialty product
that has at least one ESD control property.
ESD Susceptibility Symbol
The ESD Susceptibility Symbol or ESD warning Symbol identies devices and assemblies
that are susceptible to damage from an ESD event. It is essential ESD precautions, such
as personnel grounding and handling within an EPA (ESD Protected Area), are taken when
handling components.
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TITAN X2 Service Manual
© Rotolight Group Ltd 2020

ESD Protected Area (EPA) Guide
All servicing operations outlined in this manual must be undertaken in an EPA. This is to
prevent the risk of damage occurring through an ESD event during a servicing procedure.
Denition of an EPA
An ESD Protected Area (EPA) is a dened space within which all surfaces, objects, peo-
ple and ESD Sensitive Devices (ESDs) are kept at the same electrical potential. This is
achieved by simply using only ‘groundable’ materials for the covering of surfaces and for
the manufacture of containers and tools. All surfaces, products and people are bonded
to Ground. Everything that does not readily dissipate charge must be excluded from the
EPA. A typical example of an EPA is an area that is equipped with the ESD control items
required to minimize the chance of damaging ESD sensitive devices. Personnel and other
conductive or dissipative items shall be electrically bonded together and connected to
ground to equalize electrical potential between them.
Example of a Typical EPA
The illustration below shows an
ideal EPA conguration. When
working within the EPA a wrist
strap and a grounding foot strap
should be worn at all times by all
personnel within the area.
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TITAN X2 Service Manual
© Rotolight Group Ltd 2020

Potential Hazards and Warning Symbols
The Titan X2 is a complex assembly comprising numerous different component parts and
types of materials. As with any type of electromechanical assembly the potential for injury
or risk of damage to components should be carefully considered. Rotolight Group Limited
accept no liability for any injuries or damage incurred during servicing procedures.
Any steps within this manual where there is deemed to be an increased risk of potential
injury or component damage are highlighted with the following warning symbols.
Indicates an increased risk of crushing / hand injury.
Indicates an increased risk of component damage during
assembly/disassembly procedure.
As highlighted in the general safety requirements section of this manual ‘Do not attempt
to undertake any service operations whilst the Titan X2 is connected to a power source’.
The Titan X2 PSU contains no user serviceable parts and must be returned to Rotolight for
any servicing requirements.
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TITAN X2 Service Manual
© Rotolight Group Ltd 2020

Recommended Service Tool Kit
The Rotolight brand has become a byword for market leading quality standards. Our en-
tire range of products from the Neo2 to the Titan X2 are assembled in a high-tech facility
using highly trained technicians and the nest calibrated production tools.
To maintain the exceptional build standards utilised when your Titan X2 was manufactured
we recommend you follow the assembly guides carefully and use a torque driver set to
the specied settings outlined at each stage.
Adjustable ESD Torque Driver
Required torque ranges for servicing 0.28N-m to 0.75N-m
Model shown is; Wera – 074733 ¼ in Hex
Adjustable Torque ESD Screwdriver 0.28 - 1.29Nm
PZ1 x 50mm
T20 x 70mm
T30 x 70mm
5.5mm Hex Socket With Adapter
(Fan Replacement service only)
6mm Open Ended Spanner
(Antenna Replacement Service only)
Small Plastic Flatbladed Tool
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TITAN X2 Service Manual

Item No. Item Code Product Description
1 F009 M6 X 12 T-Drive Machine Screw, Countersunk Head, Steel BZP, DIN 965
2 M008 Titan Kino Plate
3 F010 M4 x 16 T-Drive Plas-Tech 30 Screw, Pan Head, Steel BZP
4 S004 Titan X2 X-Mount Sub Assembly
5 F026 M3 Plain Washer - M3 Mild Steel Form A Flat Washer BZP DIN 125 - 1A (3.2x7x05mm)
6 L032 P_PLATE-GND-AC-GY
7 F025 M3 External Shakeproof Washer, DIN 6797
8 F005 M3 X 8 Pozi Machine Screw, Pan Head, Steel BZP, DIN 7985
9 S006 Titan Port Plate Sub Assembly
10 M034 Titan X2 Fan Cover Sub Assembly
11 F001 M3 Nyloc Nut, DIN 985 Type T
12 S005 Titan X2 Back Main Body Sub Assembly
13 F008 M3 X 12 Pozi Plas-Tec 30 Screw, Countersunk Head, Black Zinc
14 M080 Titan X2 Acrylic Front A Backprinted
15 F028 M3 Nylon 6 Washer - Washer, Plain, 3.2mm, 7mm, Nylon 6, Natural
16 S018 Titan X2 Diffuser Sub Assembly
17 S002 Titan X2 Bezels Assembled Sub Assembly
18 M045 Neoprene Sponge Strip
19 F030 M4 x 12 T-Drive Plas-Tech 30 Screw, Pan Head, Steel BZP
20 S003 Titan LED/H_Sink Sub Assembly
21 M016 Titan X2 Fan
22 M018 Titan Fan Mounting Rivet
23 E004 Titan X2 Driver PCBA
24 F003 M3 x 6 Pozi Plas-Tech 30 Screw, Pan Head, Steel BZP
25 S001 Titan Clip Sub Assembly
25a M001 Titan Barn Door Clip
25b M003 Titan Barn Door Spring
25c M002 Titan Louvre Clip
26 F011 2.9 x 9.5 Pozi Self-Tapper, Countersunk, Steel BZP, DIN 7982
27 M022 Titan Antenna Assembly
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Exploded Drawings - Assembly Items
TITAN X2 Service Manual
© Rotolight Group Ltd 2020

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Exploded Drawings – Front Assembly Diagram
TITAN X2 Service Manual
© Rotolight Group Ltd 2020

Exploded Drawings – Rear Assembly Diagram
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© Rotolight Group Ltd 2020

Placement of the Titan Prior to Servicing Operations
12
Service operations should only be undertaken in a safe working environment.
Injury or damage may occur if the unit is not properly supported. Servicing to
be carried out in a clean EPA environment. The Titan X2 should be cool to the
touch before servicing is undertaken.
All stages of the guide, relevant to the service task, should be read through
and understood before attempting to carry out the procedure.
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13
Unless indicated otherwise all operations described within the following procedures
should be undertaken with the Titan orientated as shown below.
For front side (light output side) servicing procedures the light should be placed back
down with the black grip/support foot closest to you. The rear display screen should be
furthest away from you.
For back side (display interface side) servicing procedures the light should be placed face
down with the black grip/support foot closest to you. The rear display screen should be
furthest away from you.
TITAN X2 Service Manual
© Rotolight Group Ltd 2020

Servicing Procedures
14
** All service kits are supplied with new xings for all operations required to complete the
service task. This is to aide servicing operations and ensure build quality standards are
maintained. **
Reassembly is the reverse of the disassembly stages. Any information relevant to the
reassembly only will be shown in the disassembly step in blue text.
Step 1 If you are replacing the front screen component
then begin by removing the protective lms from the front
and rear sides of the replacement screen. Removing the
protective lms generates a static charge which needs to
be neutralised prior to tting. Place the screen in a clean
area, ideally within proximity of an ioniser, which is out of
way of the Titan light xture you will be working on.
1. Front screen removal/replacement procedure
Step 2 Using a PZ1 driver remove the 16 X M3x12 (F008)
xings that secure the front screen and separate diffuser
assembly to the main body assembly.
Fixings: F008
Torque setting: 0.28Nm
Step 3 Use a small plastic at bladed tool and carefully
insert it between the right-hand edge of the screen and the
body assembly.
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15
Step 4 Carefully pry up the right-hand screen edge until it
is possible to get a nger underneath. Do not attempt to
lift off the screen at this stage.
Step 5 Press the upper RH edge louvre clip outward and
lift the upper corner of the screen past the clip. Repeat the
process for the lower RH edge louvre clip.
Step 6 Lift the RH edge of the screen away from the Titan
main body whilst depressing the lower LH louvre clip.
Allow the lower LH edge of screen to rise up past the
louvre clip.
The lower diffusion screen should remain in situ
throughout the steps in this procedure. Only the
front screen is to be removed.
Step 7 The screen can now be rotated out of the assembly
and lifted clear of the main body. If the screen is to be
reused then it should be stored in a similar manner to that
described in step 1.
Self-adhesive Nylon washers are supplied in the xings kit to replace the
free-oating washers (F028) between the diffuser assembly and front
screen. This is to aide reassembly. These washers should be applied to
the top side of the diffuser screen in place of the old ones. If you are
tting a new diffuser assembly then this will already have them tted.
TITAN X2 Service Manual
© Rotolight Group Ltd 2020

Servicing Procedures
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Step 1 Use a small plastic at bladed tool and carefully
insert it at the centre point on left-hand edge of the
diffuser between the screen assembly and the main body
assembly. Gently lift the screen until it is possible to get a
nger underneath the centre point.
2. 2. Diffusion screen removal/replacement procedure
Step 2 Slightly lift the screen and release the LH upper
and lower louvre clips so the screen is resting on top of
the clips. Do not raise the LH side of the screen more than
25mm from the main body at this stage.
Step 3 Insert the plastic tool under the LH bottom edge of
the screen and move it to the RH edge of the screen. Insert
a nger under the RH bottom edge of the screen.
This procedure stage requires the following stages to have been undertaken.
1. Front screen removal/replacement procedure
Great care should be taken during handling of the diffusion screen assembly. The
two cables attached to the diffusion screen which connect to the main body must
not be tugged or stressed at any point during handling, this could lead to perma-
nent damage to the screen assembly.
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17
Step 4 Release the RH upper and lower louvre clips and lift
the screen past the clips.
Do not attempt to remove the screen at this stage.
Step 5 Keeping the screen in close proximity to the main
body, move it across 25mm to the RH side and allow
the screen to rest on the main body. This will expose the
connection points on the LH side of body.
On reassembly the red and black wires need to be dressed
into the bezel cut-outs indicated by the blue arrows.
Step 6 Using the plastic tool, depress the spring terminal
and remove the red wire. Repeat the process for the black
wire. The screen can now be removed from the main body
assembly.
On reassembly the red wire should be connected to the
lower spring terminal.
TITAN X2 Service Manual
© Rotolight Group Ltd 2020

Servicing Procedures
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Step 1 The 4 bezel elements are free oating and are held
in position by the front glass. Lift out the top and bottom
bezel rst and then the two side elements. Place them to
one side so it is clear which position the bezel was installed
prior to removal.
3. LED module sub-assembly removal/replacement procedure
Step 2 Running along the long top and bottom edge of
the LED module sub-assemblies is a neoprene foam strip,
this acts as a light leakage barrier. Carefully cut through
both of these strips where the LED panels meet using a
sharp scalpel.
Step 3 Using a T20 driver remove the 8 X M4x12 (F030)
xings that secure the module you wish to replace.
Remove all 16 circled xings to remove both modules.
Fixings: F030
Torque setting: 0.75Nm
This procedure stage requires the following stages to have been undertaken.
1. Front screen removal/replacement procedure
2. Diffuser screen removal/replacement procedure
It is only necessary to remove one LED module sub-assembly if a replacement is
to be tted. For other servicing procedures it may be necessary to remove both
LED module sub-assemblies to gain access. The following guide will show the
steps required to remove the LH LED module sub-assembly. The procedure is
the same for the RH side.
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Step 4 Do not attempt to remove the LED
module sub-assembly from the main body
until instructed to do so.
Insert your nger under the centre point of
the front edge of the LED module you wish
to remove. Raise the module towards the top
of the Titan keeping the upper edge located
within the main body assembly. Supporting
the LED module assembly with one hand,
disconnect the 20way and 26way ribbon
cables from the Titan Driver PCBA.
The LED module Sub-assembly can now be lifted clear of
the body assembly.
Repeat this step for the second LED module if both are to
be removed.
The ribbon cables must be neatly dressed into the body
assembly when retting. Pay special attention to the
routing around the pillars in the main body, (indicated by
blue arrows), to avoid the cables becoming trapped and
damaged when lowering and securing the LED module.
TITAN X2 Service Manual
© Rotolight Group Ltd 2020

Servicing Procedures
20
4. Driver PCBA removal/replacement procedure
This procedure stage requires the following stages to have been undertaken.
1. Front screen removal/replacement procedure
2. Diffuser screen removal/replacement procedure
3. LED module sub assembly removal/replacement procedure (both modules)
The Driver PCBA must be pre-congured and calibrated to match your Titan X2. It is
therefore only available upon request as a special service item.
Step 1 Disconnect the following cables from the driver PCBA;
Fan connectors (JF1, JF2)
Diffuser 6way ribbon cable (JD1)
Port plate 20way ribbon (JP1)
24Vdc input (SP1, SP2)
0Vdc input (SP3, SP4)
Antenna (J9)
Step 2 Using a PZ1 driver remove the 4 X 2.9x9.5 (F011)
xings that secure the driver PCBA.
Fixings: F011
Torque setting: 0.4Nm
TITAN X2 Service Manual
© Rotolight Group Ltd 2020