RotoZip DM10 Assembly instructions

1
Operating/Safety Instructions
DM10

Read all safety warnings and all instructions in this manual and in your
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Save all warnings and instructions for future reference.
Use personal protective equipment. Al-
ways wear eye and respiratory protection.
Protective equipment such as non-skid safety
shoes, hard hat, or hearing protection used
for appropriate conditions will reduce personal
injury.
Do not operate DM10 Dust Collection At-
tachment without Fan Housing mounted.
Operating DM10 without Fan Housing mount-
ed may result in personal injury.
Do not operate DM10 Dust Collection At-
tachment with the following accessories,
XB-MC1, XC-T1375, XC-T1000, XC-T750,
XB-FTH1. Using accessories not compatible
with this attachment may cause personal in-
jury or property damage.
DM10 Dust Collection Attachment is in-
tended to be used with RotoZip tool
models RZ2000, RZ1500, SS560VSC, SS-
565VSC, SS355. Using tools not compatible
with this attachment may cause personal in-
jury or property damage.
Your attachment is equipped with a dust
canister, empty it frequently, after comple-
tion of cutting and before storing the at-
tachment. Be extremely careful of dust dis-
posal, materials in fine particle form may be
explosive. Do not throw sanding dust on an
open fire. Combustion from mixture of var-
nishes, lacquers, polyurethane, oil or water
with dust particles can occur if there is a static
discharge, spark introduced in the box, or ex-
cessive heat.
Some dust created by power sanding, sawing,
grinding, drilling, and other construction activi-
ties contains chemicals known to cause can-
cer, birth defects or other reproductive harm.
Some examples of these chemicals are:
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and other masonry products, and
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treated lumber.
Your risk from these exposures varies, de-
pending on how often you do this type of work.
To reduce your exposure to these chemicals:
work in a well ventilated area, and work with
approved safety equipment, such as those
dust masks that are specially designed to filter
out microscopic particles.

DM10 Dust Collection At-
tachment is intended to
be used with RotoZip tool models RZ2000,
RZ1500, SS560VSC, SS565VSC, SS355.
Using tools not compatible with this attach-
ment may cause personal injury or property
damage.
Coupler Compatibility
* RZ Connect Coupler and Thumbscrew to
be used on RZ Connect compatible tools
RZ2000, RZ1500, SS560vsc.
** RotoSaw Coupler to be used on RotoZip
tool model SS355
Fig. 1
Functional Description and Specifications
Disconnect the plug from the power source before making any assem-
bly, adjustments or changing accessories. Such preventive safety mea-
sures reduce the risk of starting the tool accidentally.
Model DM10
FAN
HOUSING
ROTOSAW
COUPLER**
RZ CONNECT
COUPLER*
DUST CANISTER
COLLET FAN
RZ CONNECT
THUMBSCREW*
COLLET
WRENCH

Assembly
Disconnect the plug
from the power source
before making any assembly, adjustments
or changing accessories. Such preventive
safety measures reduce the risk of starting the
tool accidentally.
After changing bits or
making any adjust-
ments, make sure the chuck and any other
adjustment devices are securely tightened.
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shift, causing loss of control, loose rotating
components will be violently thrown.
CANISTER ASSEMBLY
1. To attach dust canister, slide Canister onto
dust port until Canister stop tabs are en-
gaged (Fig. 2).
2. To remove dust canister, squeeze release
tabs on both sides of canister and pull away
from dust port (Fig. 2).
To empty canister:
1. Remove from tool and knock on a solid sur-
face to loosen dust (Fig. 3).
2. Hold canister and maintain a firm grip. Firm-
ly push upward on tab on corner of lid, and
remove from canister (Fig. 4). Knock excess
dust out of the microfilter, or remove dust
with your fingers or a soft brush. You may
notice that all the dust may not come out
of the canister. This will not affect cutting
performance but will reduce dust collection
efficiency.
NOTE: Do not wash the micro filter with soap
and water. Dust may become more firmly
lodged in the pores, which will reduce dust
collection, and damage the micro filter.
Fig. 3
Fig. 2
Fig. 4
FAN
HOUSING
DUST
PORT
STOP
TABS
STOP
TABS
RELEASE
TABS
RELEASE
TABS
DUST
CANISTER

ASSEMBLY ROTOSAW
1. With tool unplugged, remove RotoSaw
Depth Guide, Collet Nut, and Collet accord-
ing to its instructions.
2. Install RotoSaw coupler as shown.
3. Install Collet according to diameter of bit to
be used.
4. Install Collet Fan by pressing collet lock but-
ton and rotating Collet Fan clockwise with
wrench provided. Do not fully tighten.
5. Install Fan Housing as shown. Dust Canis-
ter should be on right side of tool.
6. Secure Fan housing by installing Thumb-
screw (Red) that came with your RotoSaw
tool. Tighten firmly by rotating clockwise.
7. To remove, loosen thumbscrew by rotating
counter clockwise and remove parts in re-
verse order.
Do not operate DM10
Dust Collection Attach-
ment without Fan Housing mounted. Oper-
ating DM10 without Fan Housing mounted
may result in personal injury.
Always loosen and tight-
en the collet fan with off-
set wrench provided with attachment. Us-
ing collet fan as a gripping surface will damage
the collet fan and lead to personal injury or
property damage.
Fig. 5
FAN
HOUSING
ROTOSAW
COUPLER
COLLET
FAN
COLLET
ROTOSAW
THUMBSCREW
COLLET
WRENCH

ASSEMBLY RZ CONNECT TOOLS
1. With tool unplugged, remove RZ Connect
Depth Guide, Collet Nut, and Collet accord-
ing to your tool’s instructions
2. Install RZ Connect coupler as shown and
lock clamp lever
3. Install Collet according to diameter of bit to
be used
4. Install Collet Fan by pressing collet lock but-
ton and rotating Collet Fan clockwise with
wrench provided. Do not fully tighten.
5. Install Fan Housing as shown. Dust Canis-
ter should be on right side of tool.
6. Secure Fan housing by installing RZ Con-
nect Thumbscrew(Black). Tighten firmly by
rotating clockwise. Do not use a Thumb-
screw from another tool.
7. To remove, loosen thumbscrew by rotating
counter clockwise and remove parts in re-
verse order.
Do not operate DM10
Dust Collection Attach-
ment without Fan Housing mounted. Oper-
ating DM10 without Fan Housing mounted
may result in personal injury.
Always loosen and tight-
en the collet fan with off-
set wrench provided with attachment. Us-
ing collet fan as a gripping surface will damage
the collet fan and lead to personal injury or
property damage.
FAN
HOUSING
RZ CONNECT
COUPLER
COLLET
FAN
RZ CONNECT
TOOL
RZ CONNECT
THUMBSCREW
COLLET
WRENCH
Fig. 6
COLLET

1.25”
(32mm)
INSTALLING BITS
Bit flutes are sharp and
should be handled with
caution.
Always loosen and tight-
en the collet fan with off-
set wrench provided with attachment. Us-
ing collet fan as a gripping surface will damage
the collet fan and lead to personal injury or
property damage.
1. With tool unplugged, depress and hold shaft
lock in and rotate the Collet Fan and Shaft
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shaft.
2. Use the Offset Wrench that came with your
DM10 to loosen Collet Fan by turning coun-
ter clockwise.
3. Remove old bit and insert new bit:
a. RotoSaw – insert bit as far as possible
b. RZ Connect – insert bit so a maximum of
1.25”(32mm) extends beyond Collet Fan
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Fan with Offset Wrench until bit is held se-
curely.
To prevent damage to
tool, never use shaft lock
as a braking device to stop tool from rotat-
ing.
CHANGING COLLETS
To change Collets, follow removal procedure
of DM10 from your RotoZip tool as outlined
above. Insert new collet and repeat assembly
procedure for your tool.
Fig. 7 RZ CONNECT
TOOL
ROTOSAW
COLLET
WRENCH
SHAFT
LOCK
SHAFT
LOCK
BIT

MAKING A CUT
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ing your depth guide, you should make a few
practice cuts with the tool before attempting
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the necessary practice to make clean, profes-
sional cuts.
Step 1: Make certain that the collet nut is se-
curely tightened before turning the tool on.
Step 2: Hold the tool firmly and turn the tool
ON to your desired speed.
Step 3: While holding the tool firmly, insert the
bit into the material at a 45° angle (Fig. 8).
Step 4: Slowly bring it to a 90° angle to be-
gin the cut (Fig. 9). The base guide should be
flush to the material surface. For all materials
(EXCEPT cutting around outlet boxes in dry-
wall), steer the tool in a clockwise direction
with slow, steady pressure to make the cut.
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tool and carefully remove it from the mate-
rial. Do not attempt to use this tool to make
cutouts around any fixture or opening which
has live electrical wires, or any wall which may
have live electrical wiring behind it, as the bit
could conduct current to the tool, creating an
electrocution hazard for the operator. Shut off
breakers or remove fuses to disconnect the
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tic housing, and always wear eye protection
when operating a Spiral Saw power tool.
NOTE: Because of the rotating cutting action
of the bit, there will be a slight pull when cut-
ting. The slower you cut, the more control you
have. Excessive pressure or fast cutting will
cause excessive heat and may shorten the life
of the bit.
NOTE: When cutting on a vertical surface,
avoid ending your cut at the bottom of the
hole. If possible, start and end your cut at the
top so the scrap part will not drop onto the ro-
tating bit. Turn the tool off and remove it from
the material.
Fig. 8
Fig. 9
Operating Instructions
Disconnect the plug from the power source before making any assem-
bly, adjustments or changing accessories. Such preventive safety mea-
sures reduce the risk of starting the tool accidentally.
After changing bits or making any adjustments, make sure the chuck
and any other adjustment devices are securely tightened. -PPTFBE-
justment device can unexpectedly shift, causing loss of control, loose rotating components will
be violently thrown.
Do not operate DM10 Dust Collection Attachment without Fan Housing
mounted. Operating DM10 without Fan Housing mounted may result in
personal injury.

Maintenance
Accessories
SERVICE
NO USER SERVICE-
ABLE PARTS INSIDE.
Preventive maintenance performed by un-
authorized personnel may result in mis-
placing of internal wires and
components which could cause serious
hazard.
CLEANING
To avoid accidents, al-
ways disconnect the tool
and/or charger from the power supply be-
fore cleaning. The tool may be cleaned most
effectively with compressed dry air. Always
wear safety goggles when cleaning tools
with compressed air.
Ventilation openings and switch levers must
be kept clean and free of foreign matter. Do
not attempt to clean by inserting pointed ob-
jects through opening.
Certain cleaning agents
and solvents damage
plastic parts. Some of these are: gasoline,
carbon tetrachloride, chlorinated cleaning sol-
vents, ammonia and household detergents
that contain ammonia.
Do not operate DM10 Dust Collection Attachment with the following
accessories, XB-MC1, XC-T1375, XC-T1000, XC-T750, XB-FTH1. Using
accessories not compatible with this attachment may cause personal injury or property damage.
Your attachment is compatible with the following accessories:
r Zip® Bits
r Sabrecut™ Multipurpose Zip® Bit (SC)
r Standard Point Drywall Zip® Bit (ZB)
r Guidepoint™ Drywall Zip® Bit (GP)
r Window and Door Zip® Bit (WD)
r Wall Tile Zip® Bit (TC)
r XBITS®
r Drywall XBITS® (XB-DW, XB-OWD)
r Multipurpose XBITS® (XB-MP)
r Multipurpose Dust Management XBITS®
(XB-MPDM)
r Floor Tile XBITS® (XB-FT)
r Floor Tile and Countertop XBITS® (XB-
FTC)
r Wall Tile XBITS® (XB-TC)
r Grout Removal XBITS® (XB-GR)
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r Duracut™ Plaster XBITS® (XB-DC)
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