Royce 610 User manual

Royce Instruments
®
System 610 User Guide
ROYCE INSTRUMENTS, LLC.
831 Latour Court, Suite C
Napa, CA 94558
PH [phone]
FX [phone]
www.royceinstruments.com

Safety Precautions
• Read and follow the instructions! All the safety and operating instructions must be read
before the machine is operated.
• Use only the correct power source as marked on the machine - if you are not sure of the
power supply consult you local power company. If the machine uses a wall plug-in
transformer, use only the transformer supplied.
• Your wall outlet must accept a polarized, three-prong grounded plug. These plugs are
designed for your safety, so do not attempt to defeat them. If you cannot insert the plug
easily, an electrician should replace the outlet.
• Operators must be trained on the proper use of the machine and on handling pull hooks
before performing any tests.
• Do not place hands or fingers at pinch points.
• Do not use liquids where they can be spilled into the enclosure through openings.
• Do not use machine if you suspect a gas leak. Report the leak immediately.
• Do not use the machine near water, or when you are wet. If the machine comes in contact
with any liquids, unplug the power and line cords immediately.
Do not plug the machine back in until it has been dried thoroughly.
• The machine must be serviced by qualified service personnel when:
o The power supply cord or the plug has been damaged
o Objects have fallen or liquid has been spilled into the machine
o The machine has been exposed to rain
o The machine does not appear to operate normally or exhibits a marked change in
the performance
o The machine has been dropped, or the enclosure is damaged
• Do not attempt to service the machine beyond the operating instructions.
All other servicing should be referred to qualified service personnel.
Opening the machine or reassembling it incorrectly may expose you to dangerous voltages
or other risks.
• The Royce 610 system mainframe weighs 20 kg (45 lb.) with typical tooling installed.
Two people are needed to move or lift the system mainframe safely.

Copyright
This guide is copyrighted by Royce Instruments, LLC. with all rights reserved. Under U.S.
copyright laws, this manual may not be reproduced in any form, in whole or in part, without the
prior consent of Royce Instruments, LLC.
©2012 Royce Instruments, LLC.
Disclaimer
Royce Instruments, LLC. has reviewed this guide thoroughly. All statements, technical
information, and recommendations in this manual are believed reliable, but the accuracy and
completeness thereof are not guaranteed or warranted, and they are not intended to be, nor should
they be understood to be, representation or warranties concerning the products described.
Trademarks
Royce Instruments is a registered trademark of Royce Instruments, LLC.
Microsoft and Windows are registered trademarks of Microsoft Corporation. All other trademarks
mentioned in this guide are trademarks of their respective owners.
The information in this document is subject to change in order to improve reliability, design, or
function without prior notice and does not represent a commitment on the part of this company.

Get Help from Royce Instruments
Before you contact us, please record the following information.
System serial number : (located on the back of the machine)
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Installed software revision number : (displayed upon start up)
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Support Options
Internet – www.royceinstruments.com
Check us out online for answers to frequently asked questions and product information.
Email – [e-mail]
For individual attention on a special issue, contact our knowledgeable technical support
representatives.
Process Consumables
Many consumable items are can be purchased directly from our website.
http://www.royceinstruments.com/consumables.html
Extended Warranty
Royce Instruments Extended Warranty is a cost-effective service and support program. For more
information, visit the Royce Instruments website.

TABLE OF CONTENTS
1. INTRODUCTION 1-1
2. GETTING STARTED 2-1
3. SETTING UP THE SYSTEM 3-1
4. OPERATING THE SYSTEM 4-1
5. READING TEST RESULTS 5-1
6. CALIBRATION 6-1
7. MENU STRUCTURE 7-1
8. TECHNICAL SPECIFICATIONS 8-1
9. LIMITED WARRANTY 9-1
10. PROBLEM REPORT FORM 10-1
11. INDEX 11-1

Declaration of Conformity
Déclaration de conformité
Konformitätserklärung
We, Royce Instruments, LLC.
Manufacturer, 831 Latour Ct, Suite C
Napa, California, 94558, USA
[phone]
www.royceinstruments.com
Bearing sole responsibility,
hereby declare that the product: Wire pull-
test Bond Tester, Model 610
referred to by this declaration is in conformity
with the following standards or normative documents:
73/23/EEC Low Voltage Directive (LVD)
EN 61010-1:1993 Safety Requirements for Electrical Equipment +A2:1995
89/336/EEC Electromagnetic Compatibility (EMC)
EN 50081-2:1993 EMC, Part 2: Emission standard, Industrial environment
EN 50082-1:1992 EMC, Part 1: Immunity standard, Residential,
commercial and light industry
EN 55011:1991 Group 1 Class A Equipment, Limits of radio frequency

1-1
1. INTRODUCTION
1.1 MAINFRAME 1-2
1.2 OPTICS 1-3
1.3 WIRE PULL HOOKS 1-3
1.4 SAMPLE HOLDERS 1-4
1.6 OPTIONS 1-6

1-2
1.1 MAINFRAME
The System 610 mainframe includes illumination, mouse, LCD, parallel printer port, and
RS232 serial port. Standard features include pull hook rotation, conventional “semi auto”
test mode, and collision sensing. The System 610 wire pull tester is capable of 100 gram
testing force with a 0.1 gram resolution.
System 610 Mainframe

1-3
1.2 OPTICS
The Leica S6 zoom microscope is available with a 20X eyepieces, focusing arm, 6.3x –
40x magnification.
Leica S6 Microscope
1.3 WIRE PULL HOOKS
Standard wire pull hooks are available in diameters from 0.002” to 0.010”. Generally,
hook diameter should be at least 2X the diameter of the bonding wire. Custom hooks,
built to user specified dimensions, are also available.
Wire Pull Hook

1-4
1.4 SAMPLE HOLDERS
Sample holders (SH), manipulators (MPS), and test piece holders (TPS) are available to
suit a wide range of sample types and sizes. The standard System 610 manipulator and
sample holders are detailed on the following 2 pages. Custom sample holders, built to
user specified dimensions, are also available. Please contact the factory for further
information.
MPS-12 Manipulator
The MP-12 manipulator connects to any
Royce Instruments’ test piece holder (TPS)
to hold samples on the System 610.
Please contact the factory for information
on standard or custom test piece holders.
MPS-14 Manipulator
The MPS-14 Manipulator uses a 4:1
pantograph linkage to help the operator
position parts very precisely.

1-5
TPS-55 Sample Holder
The TPS-55 is a universal sample holder (test
piece holder) that is suitable for many types of
samples.
Clamping force of the stepped jawset is
adjustable by precision leadscrew.
Please contact the factory for information on standard or custom test piece holders.

1-6
1.5 OPTIONS
Options include a keypad and a printer. Increased data entry functions are possible
through the addition of the keypad. The 40 column thermal printer allows test results and
statistical reports to be printed on paper tape.
Keypad
The optional Keypad enables convenient entry
of bond test grade codes, operator information
etc.
Printer
The optional thermal printer quickly prints test
reports onto thermal paper. Clean room
compatible thermal paper is available.

2-1
2. GETTING STARTED
2.1 UNPACKING THE SYSTEM 2-2
2.2 SAFETY INFORMATION 2-3
2.3 INSTALLING THE SYSTEM 2-5
2.3.1 SUPPLIES 2-5
2.3.2 ENVIRONMENTAL REQUIREMENTS 2-5
2.3.3 MICROSCOPE 2-6
2.3.4 SAMPLE HOLDER 2-6
2.3.5 PULL HOOKS 2-6
2.3.6 MOUSE 2-6
2.3.7 OPTIONS 2-6
2.3.8 INITIAL CALIBRATION 2-6
2.4 USING THE CONTROLS 2-7
2.4.1 FRONT PANEL CONTROL BUTTONS 2-7
2.4.2 MOUSE 2-8
2.4.3 KEYPAD 2-9

2-2
2.1 UNPACKING THE SYSTEM
The System 610 is shipped in a wooden crate that has been specifically designed to
prevent damage to the system. Re-use the shipping crate when transporting the system.
Accessories and optional equipment are packed in a separate double-wall corrugated
cardboard carton.
Be careful when unpacking the shipping containers, the System 610 is a precision
instrument and may be affected by bumping, dropping, or excessive contact.
WARNING: BE CAREFUL WHEN
UNPACKING THE SHIPPING CONTAINERS.
THE ROYCE 610 IS A PRECISION
INSTRUMENT AND MAY BE DAMAGED BY
BUMPING, GRABBING, LIFTING, OR
PRESSING ON THE TEST HEAD! DO NOT
LIGT THE MACHINE BY THE Z-ARM
SENSOR; DAMAGE WILL OCCUR!
Additional separate boxes contain the Royce 610 system accessories. As you unpack
the boxes, check the items against the packing list shipped with your system to ensure all
parts were received. If any items are missing, contact Royce Customer Service
immediately [phone] or email: [e-mail].

2-3
2.2 SAFETY INFORMATION
The information in this document is subject to change in order to improve reliability,
design, or function without prior notice and does not represent a commitment on the part
of this company.
1. Read Instructions - All the safety and operating instructions must be read before the
machine is operated.
2. Follow Instructions - All operating and user instructions must be followed.
3. Heat - The machine should be situated away from heat sources such as radiators,
heat registers, ovens, or other machinery that produce heat.
4. Power-Cord Protection - Power-supply cords should be routed so that they are not
likely to be walked on or pinched by items placed upon or against them paying
particular attention to cords at plugs, convenience receptacles, and the point where
they exit from the appliance.
5. Object and Liquid Entry - Care must be taken so that objects do not fall and liquids
are not spilled into the enclosure through openings.
6. Do not use the machine near water, or when you are wet - If the machine comes
in contact with any liquids, unplug the power and line cords immediately. Do not plug
the machine back in until it has been dried thoroughly.
7. Damage Requiring Service - The machine must be serviced by qualified service
personnel when:
The power supply cord or the plug has been damaged; or
Objects have fallen or liquid has been spilled into the machine ; or
The machine has been exposed to rain; or
The machine does not appear to operate normally or exhibits a marked change in
the performance; or
The machine has been dropped , or the enclosure is damaged.
8. Servicing - The user should not attempt to service the machine beyond that
described in the operating instructions. All other servicing should be referred to
qualified service personnel. Opening the machine or reassembling it incorrectly may
expose you to dangerous voltages or other risks.
9. Install this machine securely on a stable surface - Serious damage may result if
the machine falls.
10. During thunderstorms, avoid using machines connected to a phone line - There
may be a slight chance of electric shock from lightning.
11. Do not use machine in the vicinity of a gas leak - If you suspect a gas leak, report
it immediately, but use a telephone away from the area where gas is leaking.

2-4
12. Use only the correct power source as marked on the machine - If you are not
sure of the power supply, consult you local power company. If the machine uses a
wall plug-in transformer, use only the transformer supplied.
13. Your wall outlet must only accept a polarized, three-prong grounded-plug -
Such plugs are designed for your safety. Do not attempt to defeat this purpose. If
you cannot insert the plug easily, your outlet should be replaced by an electrician.
COVER PANELS:
No user-serviceable parts are included within this enclosure. All
service-related issues must be referred to qualified service
personnel.
MOVING OR LIFTING THE SYSTEM 610:
The System 610 mainframe weighs 20.4 kg (45 lb.). The use of a
helper is necessary when moving or lifting the system mainframe.

2-5
2.3 INSTALLING THE SYSTEM
Place the system on a flat, level, stable surface that positions the system at a
comfortable height for the operator. Connect the power cord from the rear panel to a
properly grounded power supply outlet.
Rear Panel Connections
2.3.1 Supplies
ELECTRICAL 110-120VAC, 2A, 50-60 Hz, single phase
FUSE 2A F
NON- ACCESSABLE FUSES (P/S within enclosure)
GPC40-A 2A F
GPC41-24 2A F
2.3.2 Environmental Requirements
The System 610 is intended to be installed in a facility meeting the following
environmental requirements unless otherwise specified in a particular section.
i. Indoor use
ii. Altitude up to 2000 meters
iii. 60 to 80 degrees Fahrenheit
iv. Relative humidity of 10 to 90 percent, non-saturating.
v. Main supply voltage fluctuations not to exceed ±10% of nominal
voltage.
vi. Transient over-voltages according to installation categories:
Overvoltage Categories II
vii. Pollution Degree 2
viii. Positioning: The System must be placed on a leveled surface
(fluid level (sensitivity .035 in/ft) included).
If the equipment is used in a manner not specified by the
manufacturer, the protection provided by the equipment may
be impaired.

2-6
2.3.3 Microscope
Insert the microscope mount arm into the end of the microscope rod that extends from
the front panel, and clamp firmly in place with the provided set screw. Install the
microscope into the mount arm. The microscope can be used at any angle between 60
degrees and 36 degrees to the horizontal.
2.3.4 Sample Holder
Place the sample holder (or manipulator/test piece holder combination) on the base
plate. After inserting a sample, slide the sample holder into testing position by hand. The
weight of the sample holder is enough to secure it to the base plate during testing.
2.3.5 Pull Hooks
Carefully, open the pull hook shipping tube by twisting the cap while pulling the cap and
tube apart gently. Pull hooks are fragile and can easily be damaged by contact, handle
the hook by the aluminum body ONLY. Loosen the set screw and remove the hook from
the cap. Carefully slide the hook onto the pull rod and tighten the set screw.
2.3.6 Mouse
Attach the mouse cable to the connector labeled “MOUSE” on the back panel. Place the
mouse on a mouse pad. Keep the mouse pad clean to ensure proper functioning of the
mouse.
2.3.7 Options
Attach the optional keypad to the connector labeled “KEYPAD” on the back panel. The
optional printer is attached to the connector labeled “PRINTER” on the back panel.
2.3.8 Initial Calibration
Acclimatize the system to the installation environment by checking the system calibration
and calibrating the system if necessary. Perform this procedure whenever the system is
moved or the environmental conditions surrounding the system change.