RPS sonic HC-CS2000C User manual

20K ULTRASONIC GENERATOR
(HC-CS2000C)
OPERATE MANUAL
First of all, thank you for purchasing our ultrasonic industrial grade ultrasonic equipment.
Please read this manual carefully before use. Please keep it in a safe place for future reference.
一、About this manual
1.
Unless otherwise stated, all sample operations in this manual assume that the device uses the initial
default settings.
2.
The contents of this manual are subject to change without prior notice.
3.
The displays and illustrations in this User's Guide (such as the initial values of each parameter) are for
illustrative purposes only and may differ from the actual items indicated.
1

HC-CS2000C Digital Generator
Initialization of the generator
All initial parameters of this device have been set by the staff.
ATTENTION:
lease operate this equipment by professionals person, otherwise it will cause irreparable damage.
1.
High voltage will be generated inside the device. To ensure safe use, pay attention to the following
warnings:
•
Do not use this product when the housing is open.
•
Do not excessively impact or crush the device.
•
Use a grounded power supply to avoid possible electrical shock.
·
Do not put your hand under the welding horn. The welding horn pressure and ultrasonic vibration will
cause damage.
•
Do not operate the equipment when the transducer and mold are not connected, to avoid unnecessary
damage to the equipment.
•
When replacing large molds, be sure to keep yourself safe.
·
Before using, be sure to check if the mold is loose. Never operate the equipment with the mold loose.
·
When an abnormal condition occurs, the fault is not resolved. Do not turn it on again to avoid the fault
expansion.
•
Due to the large number of electronic components inside, whenever you dispose of this device or
replace internal parts, be sure to follow the laws and regulations in your area.
Equipment work environment requirement.
Maximum allowable environment temperature: -20C° to 40C° Exceeding the operating temperature
may cause work error and fire.
Maximum allowable air humidity: less than 70%. Excessive air humidity can condense water inside,
Short-circuit the internal electronic components of the power supply, causing the device to operate
abnormally.
Maximum electromagnetic interference intensity: less than 120E. Larger than this standard can
seriously interfere with the normal operation of the device and damage the device. Ultrasonic power
supply itself is a large source of electromagnetic radiation. When there is a clear electromagnetic 2
interference and multiple devices are tightly installed, all communication lines and energy output
cables should be shielded and coaxial.

POWER SUPPLY REQUIREMENT:
The power input standard is: single phase AC220V 50HZ/60HZ.
Input power supply voltage fluctuation range: <10%.
Input power grid harmonic content: <20%.
Input supply current: <20A.
Input power cable diameter: >2.5MM2.
Equipment wiring diagram:
There are two parts of this equipment that need to be wired by the user. The wiring is as follows:
Diagram one:
1, the fan.
2.
Power switch.
3.
Transducer interface (The transducer interface uses a single-core high-voltage RF interface, the
center line is the positive end of the transducer, and the shield is the negative end of the transducer). (It
is strictly forbidden to reverse!)
4, DB9 female interface, this interface uses the conventional DB9 core wire connection, the adapter
board is attached to the random device, and the adapter board connection method is shown in the wiring
diagram 2.
5, power socket (character type interface). 3
6, fuse holder (this device uses 15A, 250V fuse).

Diagram two
1, DB9 female seat, this port is connected to the base of the power supply sound through the DB9 core
wire.
2, 24V power supply terminal, this port provides a constant voltage of 24V, the maximum current of
100Ma.
3. This port is a pressure trigger port. This port is valid when the device works in pressure trigger mode.
4, Solenoid valve interface, can be connected to the voltage 24V, the maximum power of 5W solenoid
valve.
5, Automatic operation start and emergency stop wiring port.
Operating instructions:
Initial interface
4
The digital tube displays the scanned frequency. The upper five LEDs are off, and the below two
LEDs indicate the current time mode or energy mode. The ship type switch realizes automatic operation

and manual mode adjustment switching. The left led light bar shows the current power, and the right side
spring switch realizes the sound wave detection. The upper right coding switch enables the selection
and adjustment of parameters.
State one (delay time adjustment):
When the upper Delay light is on, it indicates that the current state is the delay time selected
Left-hand EDIT
EDIT
Right-hand EDIT
Short press EDIT
Long press EDIT
State two(welding time / energy adjustment):
5
When the upper weld light is on, it indicates that the current state is the welding time/energy selected
Light delay Shine
Short press
EDIT button
Keep and exit
Edit next
Increase
Decline

Left-hand EDIT
Right-hand EDIT
Press&Right-ha
nd EDIT
Press&Left-hand
EDIT
Long press EDIT
State Three (Holding time adjustment):
When the upper Hold light is on, it indicates that the current state is the holding time selected
Left-hand EDIT
Right-hand EDIT
Short EDIT
Long press EDIT
State Four(AM adjustment): 6
WELD Light
Shine
Short press EDIT
Decline
Increase
To time model
To energy model
Keep and exit
HOLD Light Shine
Shot press EDIT
Decline
Increase
Edit next
Keep and exit

When the upper AM light is on, it indicates that the current state is the amplitude selected
Left-hand EDIT
Right-hand EDIT
Short EDIT
Long press EDIT
State Five(Counter adjustment):
When the upper AM light is on, it indicates that the current state is the amplitude selected
7
AM Light Shine
Shot press EDIT
Decline
Keep and exit
Edit next
Increase

Fault protection display and solution
Left-hand EDIT
Right-hand EDIT
Press&Right-ha
nd EDIT
Press&Left-hand
EDIT
Long press EDIT
When the 4 lamps on and alarming, the generator into Protection status.
The screen will show the error code
E-01:Power over loading.
E-02:Frequency out range
E-03:Frequency too low
E-04:Equipment operation fault
E-05:Parameters read failed
E-06:loading error
E-01:Power over loading.
How to solve:Reduce the amplitude or reduce the loading(such as reducing the
pressure );
Replace a larger ultrasonic generator.
8
E-02:Frequency out range
How to solve: Cooling the mold;Check mold connection and transducer
Counter Light
Shine
Short press EDIT
Check the front NO.
Check the behind NO.
No meaning
Clear AS 0
Keep and exit.

E-03:Frequency too low
How to solve: Check mold connection.
E-04:Equipment operation fault
How to solve:Check mold connection and transducer
E-05:Parameters read failed
How to solve: close the equipment and open after one minute.
E-06:loading error
How to solve:check the transducer, change or connect again.
9
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