RPS 45'' Disk User manual

Operating Instructions (EN)
MODELS:
34'' Disk
40'' Disk
45'' Disk
34'' Cylindrical
40'' Cylindrical
46'' Cylindrical
www.rpscorporation.com
1711 South Street
Racine, WI 53404 (USA)
[phone] | (+001) 262-681-6470 VERSION 15.167
©2015 RPS Corporation XR-OP-EN
Read the Operators Manual
before using the machine.
Read the Safety Messages
before servicing machine.

- 2 - XR-OP-EN
INTRODUCTION
This manual is furnished with each new machine. This manual will allow the Operator to get the best performance out of
your RPS manufactured Scrubber-Drier, Sweeper, Burnisher, or Orbital Scrubber. Read this manual thoroughly before
operating or servicing the machine.
This machine will provide excellent performance, but the best results will be obtained at the most minimum costs if:
• The machine is regularly maintained - per the machine Preventative Maintenance instructions provided.
• The machine is operated with reasonable care and caution.
• The machine is maintained with manufacturer supplied parts.
ABOUT THIS MANUAL
TABLE OF CONTENTS: Tells you where to look in the manual.
SAFETY MESSAGES: Section contains important information regarding hazard or unsafe practices of the machine. Lev-
els of hazards are identified that could result in product or personal injury, or severe injury resulting in death.
OPERATION CONTROLS / MACHINE COMPONENTS: Shows you the different machine controls and features.
MACHINE SETUP: Tells you how to setup machine from un-crating to installing squeegee and brushes.
MACHINE OPERATION: Section is to familiarize the operator with the operation and function of the machine.
BATTERY CHARGING: Shows you how to charge the batteries (on-board and off board charging).
MAINTENANCE: This section contains preventative maintenance to keep the machine and it’s components in good work-
ing condition. They are listed in this general order:
• Batteries
• Scrub Brushes
• Adjusting Squeegee
• Service Schedule
• Machine Trouble Shooting
TROUBLE SHOOTING: A list of common problems that may occur.
MACHINE SPECS: Tells you Machine Specifications for the various parts of the machine.
MACHINE INSTALL FORM: Should be filled out upon machine installation and faxed to 1-866-632-6961 or online at
www.rpscorporation.com.
WARRANTY POLICY: Tells you coverage, exclusions and limitations to warranty.
NOTE: The serial number of your machine is located on the lower half of the control panel of the machine.
AS OUR POLICY IS ONE OF CONSTANT IMPROVEMENT - ALL INFORMATION AND
SPECIFICATIONS ARE SUBJECT TO CHANGE WITHOUT NOTICE.
SERIAL NUMBER

XR-OP-EN - 3 -
TABLE OF CONTENTS
Introduction 2
About This Manual 2
Table of Contents 3
Safety Messages 4
Safety Label Locations 6
Operation Controls 7
Operation Controls 8
Machine Components 9
Machine Components 10
LCD Screen Menu Displays: 11
Machine Setup 12
Un-Crating Machine: 12
Connecting Batteries: 12
Adjusting Squeegee: 13
Removing Squeegee: 13
Replacing or Rotating Squeegee Blades: 13
Installing Disk Pad Driver or Brush: 14
Installing Driver Pads: 14
Installing Cylindrical Brush: 15
Leveling Disk Decks: 16
Leveling Cylindrical Decks: 16
Machine Operation 17
Pre-Cleaning Checklist: 17
Operating Hints: 17
One Pass Scrubbing: 18
Vacuum Only: 18
Adjust Solution Flow: 18
Adjust Shrouds Blades: 19
Adjust Wipers Blades: 19
Adjust Shrouds: 19
Adjust Cylinderical Wipers: 19
Open Recovery Lid: 20
Flush Recovery Tank: 20
Clean “Drain Saver”: 20
Clean Vacuum Screen: 20
Solution Filter: 21
Cleaning Solution Filter: 21
Squeegee Up: 21
Squeegee Down: 21
Draining Solution Tank: 22
Draining Recovery Tank: 22
Releasing Parking Brake Override Lever: 22
Battery Charging 23
External Battery Charging: 23
On-Board Charger 24
On-Board Battery Charging (Optional): 24
Description of LED 24
Battery Maintenance Guide 25
Safety: 25
Inspection and Cleaning: 25
Storage: 25
Watering: 25
Maintenance 26
Daily Maintenance: 26
Weekly Maintenance: 26
Monthly maintenance: 26
Yearly Maintenance: 26
Storing Machine: 26
Checking Battery Specific Gravity: 26
XR PM Records 27
Trouble-shooting 29
Trouble-Shooting Central Command 31
Machine Specs 33
Common Wear Parts 34
Round Disk Brushes: 34
Round Disk Pads: 34
New Style Cylindrical Brushes: 35
Old Style Cylindrical Brushes: 35
Standard Warranty Policy 36
Machine Install / Warranty Registration 37

- 4 - XR-OP-EN
SAFETY MESSAGES
You will see four kinds of safety reminders in this manual:
DANGER
DANGER indicates a hazardous situation which, if not
avoided, will result in death or serious injury.
WARNING
WARNING indicates a potentially hazardous situation
which, if not avoided, could result in death or serious
injury.
CAUTION
CAUTION indicates a potentially hazardous situation
which, if not avoided, could result in minor or moderate
injury or damage to this machine or nearby objects. CAU-
TION also can be used to alert against unsafe practices.
NOTICE
NOTICE indicates information considered important, but
not hazard-related. This safety message may be related
to property damage or warranty warnings.
Your safety, and that of others, is very important. Operating this machine safely is an important responsibility.
DO NOT OPERATE THIS MACHINE UNLESS:
• You are trained and authorized to do so
• You have read and understood this Operator’s Manual
• On surfaces with greater than a 2% grade unless this machine is equipped with a functional parking brake.
WHEN OPERATING THIS MACHINE:
• Remove loose objects from the floor that could be projected from the rotating Brushes
• Keep your hands and feet away from the rotating Brushes
• Do not operate this machine where flammable liquids are present
• Use caution when maneuvering
BEFORE LEAVING THE MACHINE:
• Park the machine on a level surface
• Turn the machine off
BEFORE SERVICING THE MACHINE:
• Disconnect the Batteries
DANGER
Explosive hydrogen gas forms when Batteries are
charging. An open flame or spark can cause this gas
to explode. Serious personal injury or property damage
could occur. Only charge the Batteries in this machine in
a well ventilated area.
DANGER
Flammable materials can cause an explosion or fire. Do
not use flammable materials in Tank or pick up.

XR-OP-EN - 5 -
WARNING
The Batteries in this machine produce hazardous
voltage which can cause electrical shock, burns and/
or electrocution. Always disconnect Batteries before
servicing this machine.
WARNING
When climbing or descending ramps, always drive
machine forward. To avoid overturning the machine, Do
not back down ramps. Do not drive across inclines. Do
not turn while ascending or descending ramps. Over-
turning the machine can cause serious injury or death.
WARNING
Do not use water that exceeds 135°F / 57°C. If wa-
ter is above said temperature, this will void the Tank
Warranty.
WARNING
Do not park this machine on ramps or slopes. Always
park this machine on a level, hard surface. Do not oper-
ate this machine outdoors or on uneven surfaces.
WARNING
The Batteries in this machine contain sulfuric acid,
which causes burns to skin. If battery acid contacts
clothing or skin, rinse the effected area with cold water
immediately. If battery acid gets on your face or in your
eyes, flush the area immediately with cold water and
seek medical attention.
WARNING
To avoid electrical shock, do not operate this machine
over electrical floor outlets.
WARNING
Dress safely. Do not wear rings or metal wrist watches
when servicing this machine, as they can cause an
electrical short circuit which can cause serious burns.
WARNING
Do not remove, paint over or destroy warning decals. If
warning decals become damaged, call 1-262-681-3583
for free replacements.
WARNING
Dress safely. Do not wear a neck tie, scarf, or any
loose or dangling clothing while operating this machine.
Loose or dangling clothing or neck-wear can tangle in
rotating parts, causing serious injury or death.
WARNING
Always turn off this machine before leaving it unat-
tended. Do not allow untrained persons to operate this
machine.
WARNING
NO RIDERS. Do not carry passengers on this ma-
chine. Do not use this machine as a stepladder or work
platform.
WARNING
Understand the dynamic braking system before you
operate the machine on ramps. Machine may coast.
WARNING
Before you service a Battery, always wear face protec-
tion, protective gloves and protective clothing. Battery
acid or battery explosion can cause serious injuries.
CAUTION
To avoid damage to this machine, use only cleaning
solutions and replacement parts recommended by the
manufacturer.
CAUTION
Do not operate this machine if any parts have been
damaged or removed.
CAUTION
Always use the automatic battery charger provided by
the manufacturer of this machine to charge the Batter-
ies of this machine. It is designed to charge the Batter-
ies at the appropriate rate. If you must use a different
charger, disconnect the Batteries before charging to
avoid damage to the electronic speed controller.
CAUTION
To avoid damage to the electronic control components
of this machine, Do not store this machine outdoors. Do
not pressure wash this machine.

- 6 - XR-OP-EN
SAFETY LABEL LOCATIONS
Read and obey all Safety Labels on your XR Floor Scrubber. If you have questions about these labels, ask your supervi-
sor.
These images indicate where on the XR Safety Labels are located. If ever the labels become illegible, worn off, or torn,
promptly report it to your supervisor and replace it.
USE ONLY DISTILLED WATER IN THE BATTERIES. USE
ONLY THE OEM CHARGER PROVIDED WITH THE MA-
CHINE. ALWAYS DISCONNECT THE BATTERY BEFORE
SERVICING THE MACHINE.
REFER TO MANUAL OR CALL +011-262-681-3583
DANGER
EXPLOSION RISK!
EXPLOSIVE HYDROGEN GAS FORMS WHEN
BATTERIES ARE CHARGING. AN OPEN FLAME
OR SPARK CAN CAUSE THIS GAS TO EXPLODE.
ONLY CHARGE THE BATTERIES IN THIS MA-
CHINE IN A WELL VENTILATED AREA.
BATTERY CHARGING LABEL
PART #: 370-7280
TO AVOID DAMAGE TO THIS MACHINE:
s53%!002/6%$$%4%2'%.43/.,9
s7!4%24%-0%2!452%-534./4%8#%%$˚F/ 54˚#
s$/./453%()'(0%2#%.4!'%",%!#(-)8452%
REFER TO MANUAL OR CALL +011-262-681-3583
DANGER
EXPLOSION RISK!
&,!--!",%-!4%2)!,3#!.#!53%!.
%80,/3)/./2&)2%$/./453%&,!-
-!",%-!4%2)!,3).4!.+/20)#+50
TANK LABEL
PART #: 5-728
TO AVOID DAMAGE TO THIS MACHINE:
s53%!002/6%$$%4%2'%.43/.,9
s7!4%24%-0%2!452%-534./4%8#%%$˚F/54˚#
s$/./453%()'(0%2#%.4!'%",%!#(-)8452%
REFER TOMANUAL OR CALL +011-262-681-3583
DANGER
EXPLOSION RISK!
&,!--!",%-!4%2)!,3#!.#!53%!.
%80,/3)/./2&)2%$/./453%&,!-
-!",%-!4%2)!,3).4!.+/20)#+50
USE ONLYDISTILLED WATER INTHE BATTERIES. USE
ONLYTHE OEM CHARGER PROVIDED WITH THE MA-
CHINE. ALWAYS DISCONNECT THE BATTERY BEFORE
SERVICING THE MACHINE.
REFERTO MANUAL OR CALL +011-262-681-3583
DANGER
EXPLOSION RISK!
EXPLOSIVE HYDROGEN GAS FORMS WHEN
BATTERIESARE CHARGING. AN OPEN FLAME
OR SPARKCAN CAUSE THIS GAS TO EXPLODE.
ONLYCHARGE THE BATTERIES IN THIS MA-
CHINE IN A WELL VENTILATED AREA.

XR-OP-EN - 7 -
OPERATION CONTROLS
1. LCD SCREEN: Lists functions and settings of the machine
2. HIGH WATER RECOVERY LIGHT [RED]: Indicates when the Recovery Tank is nearly full
3. MENU CONTROL: Scrolls through different options on the LCD display - there are 3 different screens
it will scroll through
4. DOWN PRESSURE TOGGLE SWITCH [BLACK]: Controls the pressure to the Scrubdeck - push up
(+) for higher down pressure, down (-) for lower pressure
5. SOLUTION FLOW CONTROL SWITCH: Push down (-) to reduce and push up (+) to increase the
solution flow
6. SCRUBDECK SWITCH: Raises and lowers the Scrubdeck
7. REVERSE SWITCH: Pull back for machine drive reverse
8. UNITOUCH BUTTON: Activates Scrubdeck, Squeegee, and Solution Flow simultaneously
9. SQUEEGEE SWITCH: Raises and lowers the Squeegee
10. CIRCUIT BREAKER: 15 amp Positive Bus Bar
11. CIRCUIT BREAKER: 15 amp Negative Bus Bar
12. CIRCUIT BREAKER: 10 amp Side Broom Motors
13. CIRCUIT BREAKER: 2 amp Side Broom Lift Actuator
14. SPRAY JET [BLUE] (OPTIONAL): Activates Water Pump for remote Spray Wand
15. VACUUM SWITCH [WHITE] (OPTIONAL): Activates Vacuum Motor for remote Vacuum Wand
16. ECON TOGGLE SWITCH [GREEN] (OPTIONAL): Reduces power to give machine a longer run time
17. KEY SWITCH: Turns power of the machine ON and OFF
18. SIDE BROOM SWITCH [YELLOW] (OPTIONAL): Turns power of the side brooms ON and OFF as
well as lifts and lowers automatically
19. “ON-BOARD” SOAP SYSTEM [GRAY] (OPTIONAL): Dispenses soap directly to the Scrubdeck level
20. EMERGENCY STOP (OPTIONAL): 1 button push machine shut down in case of emergency
6
7
8
9
123
4
5
10 11 12 13
14
18
15
19
16
20
17

- 8- XR-OP-EN
OPERATION CONTROLS
1. HEADLIGHT SWITCH: Turns power of the Headlight ON and OFF
2. HORN: Sounds the horn for warning oncoming traffic
3. ADJUSTABLE STEERING: Four settings for operator comfort and easy of entry
4. HOUR METER: Hour meter to indicate complete time machine has been ON
5. RECHARGE CYCLE METER: Shows the amount of charges on a machine
6. MANAGER SOLUTION LOCKOUT (OPTIONAL): Allows ability to set Solution Flow and then
remove Key to not allow changing of parameters
7. MANAGER DOWN PRESSURE LOCKOUT (OPTIONAL): Allows ability to set Down Pressure
and then remove Key to not allow changing of parameters
8. HEADLIGHT: Helps you see in low-light areas and to warn oncoming traffic
9. CHARGER PORT: Grey 50 used to receive charger input for optional external charger
10. FOOT PEDAL: Controls the acceleration and deceleration of the machine
12
3
4
5
6
7
9
8
10

XR-OP-EN - 9 -
MACHINE COMPONENTS
1. STROBE LIGHT (OPTIONAL): Optional Strobe Light silently alerts others nearby of the machines
presence
2. RECOVERY TANK LID: Latch must be secured for Recovery Tank to seal properly
3. ADJUSTABLE SEAT WITH ARM RESTS: The machine is equipped with an ergonomic seat with
adjustable arm rests and positioning
4. STEERING WHEEL: Steers the main Drive Wheel
5. SEAT ADJUSTMENT: Permits the Seat to be adjusted forward and backward for operator comfort
6. HEADLIGHT: Helps you see in low light areas and to warn oncoming traffic
7. POLYURETHANE ROLLERS: Helps prevent damage to machine and objects you may drive near
8. SIDE BROOMS (OPTIONAL): Optional Side Brooms allow for debris clean up directly up to walls
9. FRONT DRIVE TIRE: Drives and steers the machine
10. TIE DOWN POINTS: Location for tie down straps during transport
11. SIDE WIPERS: Controls water on turns by directing it to the Squeegee
12. ONBOARD CHARGER (OPTIONAL): Two optional placements for the Onboard Charger Option
which allows the operator to charge machine by plugging machine directly into any standard wall
outlet
13. REAR WHEELS: Cut for complete water control
14. SQUEEGEE ROLLERS: Helps protect the Squeegee
15. TANK LATCHES: Permits access to the Recovery Tank
16. SOLUTION SIGHT GAUGE & DRAIN HOSE: Shows precise level of cleaning solution in Tank while
also used as a Solution Tank drain hose
17. RECOVERY DRAIN HOSE: Allows for controlled draining of the Recovery Tank
18. SPRAY JET HOSE (OPTIONAL): Optional Spray Jet hose allows operator to utilize the Solution
Tanks cleaning solution in areas where the machine may not reach to scrub
19. REAR BUMPER: Offers squeegee system protection from damage
20. SQUEEGEE BLADE: Squeegees water to be recovered by the vacuum hose
21. ONBOARD SUDS SYSTEM (OPTIONAL): SUDs system allows the operator to precisely add soap
directly to the Scrubdeck
1
2
3
4
5
6
7
8
910
11 13
12
14
10
16
17
18
15
21
19
20

- 10 - XR-OP-EN
MACHINE COMPONENTS
1. RECOVERY TANK: Holds approximately 68 gallons of dirty “recovered” water
2. SOLUTION FILL PORT: Holds approximately 68 gallons of clean water
3. DRAIN SAVER: Prevents debris from clogging drain
4. FOAM PROTECTION SCREEN: Used to protect the Vacuum Motor from debris
5. VACUUM SCREEN BOX: Houses the Dual Stainless Vacuum Screen & Shut-off balls
2
1
345

XR-OP-EN - 11 -
LCD SCREEN MENU DISPLAYS:
** USE GREEN MENU SELECTION BUTTON ON CONTROL PANEL TO CHANGE SCREENS **
1. BATTERY LEVEL INDICATOR - Indicates the energy level remaining in the batteries (Shown on all menu displays)
2. SCRUBDECK DOWN PRESSURE GAUGE - Sets the down pressure on the brushes
3. VACUUM ON - Indicates the vacuum is ON
4. SCRUB MOTORS ON - Indicates the brush motors are “running”
5. KEY SWITCH HOUR METER - Indicates the total number of hours that the machine has been ON
6. SCRUB BRUSH HOUR METER - Indicates the total number of hours that the brush motors have been used
7. TRANSPORT HOUR METER - Indicates the total number of hours the drive system has been used
8. ERROR WARNING SYMBOL - Indicates when there has been a diagnostic code error
9. DIAGNOSTIC CODE - When the machine has detected an error, it will display the warning symbol and a diagnostic
code which tells you what’s wrong
10. WATER ON - Indicates the solution flow is ON
11. SOLUTION LEVEL - Indicates the gallons per minute (GPM) 0 - 1.0
SCREEN #1 (OPERATOR) SCREEN #2 (MAINTENANCE)
SCREEN #3 (WITH ERROR CODE)

- 12 - XR-OP-EN
MACHINE SETUP
UN-CRATING MACHINE:
Carefully check the crate for any signs of damage and that
the batteries are in the unit.
To un-crate the machine, remove banding strips from
around the crate. Take off the top and sides and dispose
properly. Remove brackets from machine wheels.
Remove bolts from pallet, then remove board. Carefully
roll the machine off of the base. Notify the carrier
immediately if concealed damage is discovered.
CONNECTING BATTERIES:
Your machine is equipped with (6×) 6-Volt/ 325 AH, (6×)
6-Volt/ 400 AH, (6×) 6-Volt/ 420 AH, or (1×) 36-Volt/
440 AH Wet Lead Acid, AGM, Industrial, or Deep Cycle
Batteries which form a 36 Volt system.
(SEE PICTURE BELOW OR BATTERY DISCONNECT
LABEL FOR CORRECT CABLE CONNECTIONS)
1. Turn all switches to the OFF position and remove Key.
2. Tip Tank back. Attach all Battery Cables to Terminals
as shown below.
3. Turn ON main power switch and check the LCD
to ensure correct installation. Charge Batteries if
needed (SEE BATTERY CHARGING).
NOTICE
Batteries are a possible environmental hazard. Consult
your Battery supplier for safe disposal methods.
NOTICE
Orientation of Batteries is critical for cables to reach.
ATTACHING SQUEEGEE:
1. Lower the Squeegee Mounting Plate by depressing the
Squeegee Lift switch (A) (SEE BELOW).
2. Loosen the two knobs (B) on the Squeegee and slide
them into the slots in the Squeegee Mounting Plate
(SEE BELOW).
3. Tighten the two knobs and connect the Vacuum Hose
(C) from the machine to the Squeegee (SEE BELOW).
4. You may have to adjust the Squeegee Pitch (SEE
ADJUSTING SQUEEGEE ON THE NEXT PAGE)
6V 6V 6V
6V 6V 6V
MONO-BLOCK
36 VOLTS
36 VOLTS
A
C
BB

XR-OP-EN - 13 -
ADJUSTING SQUEEGEE:
1. Turning adjustment knob (A) clockwise (tightening) will
lower tips and raise the center of the Squeegee (SEE
BELOW).
2. This Squeegee is adjusted too far back and will not
pick up on the corners (SEE BELOW).
NOTE: Tips off of the floor.
3. This Squeegee is adjusted too far forward and will not
pick up in the center (SEE BELOW).
NOTE: Center spaced off the floor.
4. This Squeegee is adjusted just right with good
deflection across the entire rear blade (SEE BELOW).
REMOVING SQUEEGEE:
1. With the Squeegee in the up position, turn machine
power OFF.
2. Disconnect Vacuum Hose (A) from Squeegee and
loosen both knobs (B) (SEE BELOW).
3. Pull Squeegee assembly backward from the lifting
carrier.
4. Inspect or repair as needed and reinstall.
REPLACING OR ROTATING SQUEEGEE BLADES:
NOTICE
FOR SAFETY: Before leaving or servicing the machine,
stop on a level surface, turn off machine and remove key.
1. Remove the Squeegee Assembly from the machine.
Remove Blade retainer strap and remove Squeegee
Blade.
2. Rotate the Squeegee to new edge position or replace
as required.
3. Install Blade on the locating pins of Squeegee
Assembly.
4. Install Squeegee Retainer Strap.
5. Fasten and lock knobs, starting in the center and
moving outwards.
A
B
B
A

- 14 - XR-OP-EN
INSTALLING DISK PAD DRIVER OR BRUSH:
1. Turn ON machine power.
2. Raise the Scrubdeck by depressing the Brush switch
to the up and OFF position and turn the machine
power back OFF. Remove Key.
3. Loosen Star Knobs (A) and remove Shrouds to access
the Scrubdeck (SEE BELOW).
4. If the machine is equipped with a Shroud, unscrew
Shroud Star Knobs (C) and pull Shroud forwards -
Away from the front of the Scrubdeck (SEE BELOW).
5. Attach Brushes or Pads to Motor Drives. Squeeze the
scissor locking device and lift brush up on to the motor
drive hub. Make sure the scissors close and lock on
the brushes (SEE BELOW).
INSTALLING DRIVER PADS:
1. Select the correct Pads that best meet your cleaning
application needs. Consult your local dealer for
assistance.
2. Pad Installation: Attach Pads to Pad Drivers before
connecting drivers to motor hub. Screw center clip (E)
into place (SEE BELOW).
E
SCRUB BRUSHES / PADS:
There are many different types of brushes available to cover applications from cleaning heavily soiled floors to polishing.
A Pad Driver is also available to take advantage of the many cleaning pads on the market. Please refer to the “Common
Wear Parts” page to assist in selecting the proper Brush / Pad for the work at hand.
AA
D

XR-OP-EN - 15 -
INSTALLING CYLINDRICAL BRUSH:
1. Turn ON machine power.
2. Raise the Scrubdeck by depressing the Brush switch
to the up and OFF position and turn machine power
back off. Remove Key.
CAUTION
Disconnect the batteries.
3. Remove Side Wiper pin (A) and open the Wipers out-
ward to allow access to the Cylindrical Door (B) (SEE
BELOW).
4. Press Side Door Latch (C) and pull door off of Scrub-
deck to allow access to the brushes (SEE BELOW).
5. Slide Brush (D) into Brush area and engage onto the
Brush Driver on the opposite side (SEE BELOW).
6. With Brushes engaged, re-attach the Side Door as
well as the Side Wipers.
NOTICE
If the Brushes are not fully engaged with the Drivers,
the Brushes will be damaged. Do NOT force the access
door back on. This usually indicates improper Brush
installation.
7. Brush drivers shown misaligned (SEE BELOW).
8. Brush driver shown properly aligned (SEE BELOW).
A
D
OLD STYLE DRIVER NEW STYLE DRIVER
OLD STYLE DRIVER NEW STYLE DRIVER
B
C

- 16 - XR-OP-EN
LEVELING DISK DECKS:
NOTICE
All Scrubdeck’s should be level at time of machine
delivery. If machine Scrubdeck is not level - Contact your
Servicing Dealer.
1. Drive machine to a flat level surface and turn machine
off.
2. Ensure that Scrubdeck is in full upright position.
Remove Shrouds (A) by loosening Star Knobs (B) and
pulling away from Scrubdeck (SEE BELOW).
3. Turn ON machine and depress the Brush switch. Just
before the Scrubdeck’s Brushes touch the ground, turn
machine OFF.
4. Loosen the Locking Nut (C) on the Adjustable Deck
Arms. Turn the Hexagonal Arm (D) on each side of the
Scrubdeck to level it (SEE BELOW).
5. Extending the Adjustable Arms raise the front and
lowers the rear of the Scrubdeck. After Scrubdeck has
been leveled (ensure correct pitch backward - if you
have) - retighten Locking Nuts (C).
LEVELING CYLINDRICAL DECKS:
NOTICE
All Scrubdeck’s should be level at time of machine
delivery. If machine Scrubdeck is not level - Contact your
Servicing Dealer.
1. Drive machine to a flat level surface and turn machine
off.
2. Ensure that Scrubdeck is in full upright position and
remove brushes.
3. Turn ON machine and depress the Brush switch.
Just before the Scrubdeck touches the ground, turn
machine OFF.
4. Loosen the Locking Nut (A) on the Adjustable Deck
Arms. Turn the Hexagonal Arm (B) on each side of the
Scrubdeck to level it. Use the levels built into the deck
(SEE BELOW).
5. Extending the Adjustable Arms raise the front and
lowers the rear of the Scrubdeck. After Scrubdeck has
been leveled - retighten Locking Nuts (A).
A
B
D
C
A
B

XR-OP-EN - 17 -
MACHINE OPERATION
PRE-CLEANING CHECKLIST:
Read and understand the Safety Messages section on
Pages 3 and 4 before operating the machine.
1. Check Battery Condition Gauge on the Control Panel.
Make sure Batteries are fully charged before using.
2. Check the condition of the Pads or Brushes.
3. Check the condition of the Squeegee Blades.
4. Raise the Scrubdeck and Squeegee before
transporting then transport the machine to the filling
station.
5. Turn the machine OFF.
6. Fill the Tank with up to 68 gallons of clean water at the
fill port (A) (SEE BELOW).
7. Add APPROVED cleaning chemical to the Tank.
Use the proper dilution ratio indicated on the bottle.
Contact us at 1(800)-634-4060 or +011-262-681-3583
if unsure.
NOTICE
The clear tube (Solution Sight Tube) (B) at the rear of the
machine indicates the amount of water in the Tank (SEE
BELOW).
DANGER
EXPLOSION RISK! Flammable materials can cause an
explosion or fire. Do NOT use flammable materials in
Tank or pick up.
CAUTION
TO AVOID DAMAGE TO THIS MACHINE:
• Use APPROVED detergents only
• Water temperature must not exceed 130˚F/54˚C
• Do NOT use high-percentage Bleach mixture
OPERATING HINTS:
1. Observe the amount of solution the machine is
dispensing on the floor and adjust to the desired
flow. To increase the solution flow rate, press the
Solution Control Switch up. To shut the solution OFF
completely, just release the Foot Pedal, or use dash
mounted switch.
2. Keep an eye on the clear Vacuum cover to make sure
that there is not any foamy buildup in the Recovery
Tank. If excess foam begins to develop, pour a
recommended foam control solution into the Recovery
Tank. Foam is usually an indication of excessive soap.
3. Always operate at lower speeds when scrubbing
around walls and objects. You should reduce the
speed to maintain control when turning.
4. If Squeegee starts to streak, raise and wipe the Blades
with a clean cloth. if the problem continues, check the
Squeegee Blades for wear or damage and rotate if
needed. You may need to pre-sweep before scrubbing.
(Only Use OEM Parts)
5. Change or turn over Brushes / Pads when dirty.
6. Stay clear of objects protruding from the floor such as
sockets, grates, etc, for they will damage the Brushes /
Pads and Squeegee Blades.
7. Always keep an eye on your gauges. They let you
know the status of a particular system at a glance.
If your battery gauge is reading low you must stop
immediately and recharge. Running the Batteries
dead will result in damage to the Batteries.
8. When you run out of solution, raise the Scrubdeck and
continue to Vacuum the remaining water until it is all
consumed. The Solution Sight Tube is used to indicate
the level of detergent remaining in the Tank.
9. When you are ready to stop, raise the Scrubdeck, turn
OFF the solution switch, raise the Squeegee and drive
the machine back to the charging area. Be sure to
drain both Tanks before storing the machine.
A
B

- 18- XR-OP-EN
ONE PASS SCRUBBING:
1. Turn on machine Key Switch (A).
2. Lower the Squeegee by depressing the Squeegee
Switch (G) (Vacuum Motor will turn on automatically).
3. Lower Scrubdeck head to the floor by pressing
the Scrubdeck Switch on the Control Panel (D).
4. Press up or down on the Solution Flow Switch
(C) to regulate the amount of solution flow.
5. Begin scrubbing by depressing the Foot Pedal
(H) slowly and then to the speed required.
6. Once the machine begins to move, check the down
pressure on the LCD screen. To adjust the down
pressure, push toggle switch (B) forward to increase
pressure backward to decrease pressure. Start
scrubbing at the #1 or #2 marks. Do not use the
#4 or #5 marks without management’s approval.
7. To operate the machine in reverse, simply switch
the Reverse switch (E) back towards the rear
of the machine. The reverse speed is set to
approximately 50% of the forward speed.
8. To stop the machine, release the Foot Pedal
and the machine will stop automatically (H).
9. Depressing the green Uni-Touch button
(F) activates the Scrubdeck, Vacuum,
and Squeegee simultaneously.
SCRUB ONLY:
1. Turn on machine Key Switch (A).
2. Lower Scrubdeck head to the floor by pressing
the Scrubdeck Switch on the Control Panel (D).
3. Press up or down on the Solution Flow Switch
(C) to regulate the amount of solution flow.
4. Begin scrubbing by depressing the Foot Pedal
(H) slowly and then to the speed required.
5. Once the machine begins to move, check the down
pressure on the LCD screen. To adjust the down
pressure, push toggle switch (B) forward to increase
pressure backward to decrease pressure. Start
scrubbing at the #1 or #2 marks. Do not use the
#4 or #5 marks without management’s approval.
6. To operate the machine in reverse, simply switch
the Reverse switch (E) back towards the rear
of the machine. The reverse speed is set to
approximately 50% of the forward speed.
7. To stop the machine, release the Foot Pedal
and the machine will stop automatically (H).
VACUUM ONLY:
1. Turn on machine Key Switch (A).
2. Lower the Squeegee by depressing the Squeegee
Switch (G) (Vacuum Motor will turn on automatically).
3. Begin vacuuming by depressing the Foot Pedal
(H) slowly and then to the speed required.
4. To stop the machine, release the Foot Pedal
and the machine will stop automatically (H).
ADJUST SOLUTION FLOW:
1. Push UP (+) on the Solution Flow switch (C) to
increase the solution flow and push DOWN (-) on the
toggle to decrease solution flow (SEE BELOW).
B
G
E
C
D
F
A
H

XR-OP-EN - 19 -
ADJUST SHROUDS BLADES:
1. For Shroud rubber adjustments, loosen the Nylok Nuts
(A) on the back of the Shrouds (SEE BELOW).
2. To adjust rubber to the desired height, just slide the
curtain up or down in the slits and tighten screws.
3. Reattach the Shroud to the Scrubdeck by sliding back
on and tightening the Star Knobs.
ADJUST WIPERS BLADES:
1. For Cylindrical side Wipers, open wipers by releasing
the pin. Loosen Wiper band screws (B) (SEE
BELOW).
2. To adjust Wiper to the desired height, just slide the
Wiper up or down in the slots and tighten the screws.
ADJUST SHROUDS:
1. For Shroud adjustments, loosen the Start Knobs (C)
and remove Shroud (SEE BELOW).
2. Spin the Red Shroud Adjustment Knobs (D) up or
down on the Shroud Support Bolt (SEE BELOW).
3. Once adjusted to the proper height, tighten shrouds
back in place.
ADJUST CYLINDERICAL WIPERS:
1. To adjust the Wiper Blades on a Cylindrical Scrubdeck
machine, first loosen the locking nut (E) (SEE
BELOW).
2. Turn the adjustment screw (F) in to raise the wipers
or out to lower the wipers. The spring (C) provides
tension during adjustment (SEE BELOW).
FRONT:
BACK:
B
A
C
D
E
F

- 20 - XR-OP-EN
OPEN RECOVERY LID:
1. Release both latches (A) on Recovery
Tank lid (SEE BELOW).
2. Rotate lid fully open.
FLUSH RECOVERY TANK:
1. Rinse the Recovery Tank after every use. This will
prevent heavy build-up on the bottom of the tank,
foul odors as well as clogging of the Drain Hose.
2. Remove Drain Hose (C) and open to allow for
drainage of the Recovery Tank (SEE BELOW).
3. Flush Recovery Tank with water hose.
4. After rinsing, reattach the Drain Hose
(C) on stopper (SEE ABOVE).
NOTICE
Keep water off of Control Panel.
CLEAN “DRAIN SAVER”:
With Recovery Lid open and Tank fully drained:
1. Remove 2'' Squeegee Intake Hose (D) from
“Drain Saver” strainer (E) (SEE BELOW).
2. Remove stainless screen and dispose of debris.
3. Rinse screen with fresh water from the
outside while holding the screen upside
down. This will allow for better cleaning.
4. Replace the screen into the bracket.
5. Replace 2'' Squeegee Intake Hose.
CLEAN VACUUM SCREEN:
With Recovery Lid open and Tank fully drained:
1. Remove Vacuum Screen retaining
clip (F) (SEE BELOW).
2. Pull Vacuum Screen and float ball
assembly (G) off of the Vacuum Box.
3. Rinse with hot water.
4. Dry thoroughly.
5. Replace the Vacuum Screen onto box.
6. Replace and tighten retaining clip.
C
D
E
FG
A