RYNO WORX RY10MK-PRO-V3 User manual

Operator's Manual
Model: RY10MK-PRO-V3
MPN: RA-MLT-0009
10 Gallon Direct Fire Melter Kettle
Burner Model with Adjustable Flame-Out Valve
U.S. Patent No. 9,739,021

1
⚠WARNING
⚠Read all instructions and warnings in this manual before attempting to operate this equipment.
⚠This equipment is designed for outdoor use only.
⚠This equipment gets hot during normal operation, do not mount this equipment on or near any combustible surfaces.
⚠Be sure to always wear personal protective equipment when operating this equipment.
⚠Improper assembly may be dangerous. Please follow the assembly instructions in this manual. Make sure all parts are
assembled and hardware is fully tightened before using. Make sure that there are no leaks in the liquid propane cylinder
connection or lines.
⚠Do not operate this equipment if a gas leak is present.
⚠Do not operate this equipment while mounted on a moving vehicle.
⚠Do not store spare liquid propane cylinders within 10 feet (3m) of this equipment.
⚠Inspect the gas lines and connections before every use. Do not use this equipment if these components are damaged
or worn.
⚠Do not attempt to disconnect the gas regulator from the tank or any gas fitting while the equipment is in use.
⚠A dented or rusty liquid propane tank may be hazardous and should be checked by your liquid propane supplier. Do
not use a liquid propane tank with a damaged valve.
⚠Before servicing, make sure the unit is fully cooled and the liquid propane cylinder is disconnected.
⚠Only genuine Ryno Worx replacement parts should be used for any replacements or repairs. Do not attempt to
modify or alter this product in any way.
⚠Keep a fire extinguisher approved for oil fires on hand when using this equipment. If flashing occurs NEVER use water
to put out the fire.
⚠Do not attempt to make any repairs to gas carrying, gas burning, igniter components or structural components. Your
actions, if you fail to follow this warning, may cause a fire, an explosion, or structural failure resulting in serious personal
injury or death as well as damage to property.
⚠This equipment should only be used with "Direct Fire" hot melt crack sealant. Consult the directions provided by the
crack sealant manufacturer and never exceed their recommended heating temperature.
⚠Failure to follow these instructions could result in fire or explosion which could cause property damage, personal
injury or death.

No
P/N
Qty
Description
1
RA-VLV-0003
1
2" NPT Molasses Valve Asse bly
2
RC-GCM-0010
1
Ther o eter - 14" Probe - Shock Proof Liquid Filled
3
RC-FAB-0010
1
Ther o eter Guard Bracket
4
RA-BAS-0054
1
Re ovable Lid Handle - RY10MK-PRO - Lav
5
RC-FAB-0101
1
Melter Lid Support Slider
6
RC-FAB-0087
1
Agitation Sweep Bar - RY10MK-PRO-V1
7
RC-GSK-0026
1
SBR Rubber Push-In Gro et for 1/2" ID and 3/32"
8
RC-PIN-0008
1
3/8" x 1-3/8" Lock Pin with Retainer
9
RA-BRN-0010
1
Burner Tray Co plete Asse bly - 5 psi Kettle Burner
P/N:
Model
Rev:
RA-MLT-0009
RY10MK-Pro-V3
1
Description:
RY10MK-Pro Crack Fill Melter Kettle - Version 3
9
8
7
6
5
4
3
2
1

No
P/N
Qty
Description
1
RC-FAB-0165
1
Burner Tray MK- P - Tray
2
RC-FAB-0166
1
Burner Tray MK- P - Door
3
RK-FAS-0085
1
Fastener Kit - Burner Tray Door - Kettle
4
RA-BRN-0007
1
Cast Iron Burner - 11.5" with Fittings (1/4" NPT)
5
RC-TPL-0002
1
Thermocouple - Pro - 54 cm wires
6
RA-BAS-0075
1
Igniter Sub-Assembly - Kettle (37 cm wire)
7
RC- DW-0042
4
Pan ead Phillips - M5x0.8 mm x 20 mm Long
8
RA-VLV-0019
1
Flame Out Valve Assembly - CSA - 30 psi w Flare Fittings
9
RC-REG-0003
1
5 Psi Adjustable Regulator - 200 cm ose with 3/8" Flare Fitting
10
RC-FAB-0141
1
Igniter Bracket - MA-V4
11
RA-GCM-0005
1
Electronic Igniter Switch Assembly
12
RC- DW-0036
2
M5 x 0.8 mm Thread, 10 mm - ZP
13
RC-GSK-0026
1
SBR Rubber Push-In Grommet for 1/2" ID and 3/32"
14
RC-PIN-0008
1
3/8" x 1-3/8" Lock Pin with Retainer
P/N:
Rev:
RA-BRN-0010
1
Description:
Burner Tray Complete Assembly - 5 psi Kettle Burner
12
11
10
9
8
7
6
5
4
3
2
1
14
13

No
P/N
Qty
Description
1
RA-BRN-0005
1
Cast Iron Burner Assembly - 11.5
2
RC-FIT-0080
1
Brass Fitting - 1 mm Orifice - 1/4 NPT M-F
3
RC-FIT-0081
1
Brass Fitting - 90
°
1/4 NPT M-M - 42.75 mm
4
RC-FIT-0083
1
Brass Fitting - 90
°
1/4 NPT F-F
P/N:
Rev:
RA-BRN-0007
1
Description:
Cast Iron Burner - 11.5 with Fittings (1/4 NPT)
4
3
2
1

No
P/N
Qty
Description
1
RC-FAB-0167
1
Burner Tray MK- P - Igniter Mount
2
RC-IGN-0002
1
Igniter Electrode Probe with Wires - Pro (37 cm)
3
RC- DW-0036
2
M5 x 0.8 mm Thread, 10 mm - ZP
P/N:
Rev:
RA-BAS-0075
1
Description:
Igniter Sub-Assembly - Kettle (37 cm wire)
3
2
1
3

6
•Introduction
Forward
Thank you very much for purchasing Ryno Worx crack maintenance equipment. We pride ourselves in being different from
other equipment manufacturers with a relentless focus on innovation, simplicity, and quality.
This melter was designed to be used with ‘Direct Fire’ crack sealants only. Please be sure to purchase the correct material
to ensure safe and effective operation.
Within this document are complete instructions for how to assemble, use and care for your equipment. Please make
sure you read and follow all instructions provided.
Within this document you will find the following resources:
•Assembly Instructions –These instructions will assist you in assembling and preparing your melter for first time
use.
•Operation Guide –This guide will explain the functions and controls of the melter and how to use them.
•Maintenance Guide –This guide will provide you with suggested maintenance tips and techniques to ensure
proper function and optimal performance.
•Troubleshooting Guide –This guide will provide you with the most commonly reported problems, possible causes,
and known solutions.

7
•Assembly Instructions
1) Install the Agitation Bar
Position the short side of
the agitation bar over
the right mounting stud
first and then carefully
bend the long side over
the left stud
Thread the locknuts on
each mounting stud,
sufficient play should be
left between the nut and
agitation bar to allow the
bar to swing freely –Note
that since these are
locknuts, a significant
amount of force will be
required to thread them
on the stud. A long wrench
is recommended to make
the job easier.

8
2) Install the Lid Handle
3) Install Thermometer and Thermometer Guard
Use a wrench to turn
the nut at the base of
the thermometer, do
not turn the
thermometer by the dial
as excessive force on
the thermometer dial
can cause damage
Provided
Fastener
Kit

9
4) Thread the Molasses Valve into the Collar
5) Install the AA Battery into the Igniter
Use a pipe wrench to
tighten the valve so that
the spout is facing down
Unscrew the Igniter Button and
Insert a AA Battery (Positive
Side Facing Out). Then screw
the button back on